Research on a Colloid Jet Polishing Equipment and its NC Interpolation Algorithm for Rotary Symmetric Aspheric

2009 ◽  
Vol 416 ◽  
pp. 497-503
Author(s):  
Yong Zhang ◽  
Qing Quan Zhang ◽  
Xiao Zong Song ◽  
Guang Yu Zhang ◽  
Fei Hu Zhang
Keyword(s):  
Surface Roughness ◽  
Computer Simulation ◽  
Calculation Formula ◽  
Interpolation Algorithm ◽  
Ultraprecision Machining ◽  
High Quality ◽  
Aspheric Surfaces ◽  
A New Technique ◽  
K9 Glass ◽  
Derivation Process

Colloid jet polishing (CJP) is a new technique for the ultraprecision machining of aspheric surfaces, especially for the ultrasmooth surfaces machining of small-radiused concave surfaces and freeform surfaces. In this paper, a colloid jet polishing equipment with 5 axes, four of which perform linkage movement was developed. According to characteristic of colloid jet polishing, NC interpolation algorithm for rotary symmetric aspheric based on this equipment was researched. The derivation process and computer simulation result of the algorithm was also presented. The interpolation error of this algorithm was analyzed and the calculation formula was also proposed. According to the result of analysis, the precision of the interpolation algorithm is high and the algorithm is very useful. Experiments show that high quality ultrasmooth surface can be achieved using this method and surface roughness Ra less than 1nm for K9 glass can be obtained stably.

The Control Algorithm of Ultrasonic-Magnetorheological Combined Finishing for Rotary Symmetrical Aspheric Surface

2010 ◽  
Vol 97-101 ◽  
pp. 2099-2102
Author(s):  
Fei Hu Zhang ◽  
Xing Bin Yu ◽  
Yong Zhang ◽  
Yong Yong Lin ◽  
Dian Rong Luan
Keyword(s):  
Computer Simulation ◽  
Dwell Time ◽  
Control Algorithm ◽  
Curvature Radius ◽  
Aspheric Surface ◽  
Ultraprecision Machining ◽  
Freeform Surfaces ◽  
Aspheric Surfaces ◽  
A New Technique ◽  
Derivation Process

Concave aspheric surface with small curvature radius is difficult to fabricate by most of existing technologies. Ultrasonic- magnetorheological combined finishing (UMC) is a new technique for the ultraprecision machining of aspheric surfaces, especially for the ultrasmooth surfaces machining of small-radiuses concave surfaces and freeform surfaces. According to the characteristics of rotary symmetrical aspheric surface, path algorithms for UMC finishing have been developed. Propose and compare two kinds of polishing dwell time algorithms, and the derivation process and computer simulation result of the algorithms was also presented. The experiments using the control algorithm have been conducted, and the efficiency of algorithm is proved by experimental results.

Post Processing Algorithm of Ultrasonic-Magnetorheological Combined Finishing for Aspheric Surfaces

2010 ◽  
Vol 135 ◽  
pp. 116-121
Author(s):  
Fei Hu Zhang ◽  
Xing Bin Yu ◽  
Yong Zhang
Keyword(s):  
Error Control ◽  
Control Method ◽  
Processing Algorithm ◽  
Small Radius ◽  
Experimental Equipment ◽  
Post Processing ◽  
High Quality ◽  
Aspheric Surfaces ◽  
Ultra Precision ◽  
A New Technique

Ultrasonic-magnetorheological combined (UMC) finishing is a new technique for the ultra precision machining of aspheric surfaces, especially for high quality workpieces with small-radius concave surfaces or freeform surfaces. The characteristic of UMC finishing is discussed, and an experimental equipment for UMC finishing with 5 axes is developed. According to requirements of deterministic removal in UMC finishing and the experimental equipment, post processing algorithm for aspheric surfaces is researched. The derivation process and computer simulation result of the algorithm is presented. The error analysis is conducted and the error control method is also proposed. A series of experiments have been conducted, and experimental results show that high quality surfaces can be achieved by the post processing algorithm.

Analysis Criteria for Choosing Energy Efficient High-Quality Light Sources and Luminaires

2018 ◽  
pp. 113-119
Author(s):  
Gennady Ya. Vagin ◽  
Eugene B. Solntsev ◽  
Oleg Yu. Malafeev
Keyword(s):  
Energy Efficiency ◽  
Energy Efficient ◽  
National Standards ◽  
Light Sources ◽  
The European Union ◽  
High Quality ◽  
Eu Directive ◽  
The World ◽  
A New Technique ◽  
Energy Labelling

The article analyses critera applying to the choice of energy efficient high quality light sources and luminaires, which are used in Russian domestic and international practice. It is found that national standards GOST P 54993–2012 and GOST P 54992– 2012 contain outdated criteria for determining indices and classes of energy efficiency of light sources and luminaires. They are taken from the 1998 EU Directive #98/11/EU “Electric lamps”, in which LED light sources and discharge lamps of high intensity were not included. A new Regulation of the European Union #874/2012/EU on energy labelling of electric lamps and luminaires, in which these light sources are taken into consideration, contains a new technique of determining classes of energy efficiency and new, higher classes are added. The article has carried out a comparison of calculations of the energy efficiency classes in accordance with GOST P 54993 and with Regulation #874/2012/EU, and it is found out that a calculation using GOST P 54993 gives underrated energy efficiency classes. This can lead to interdiction of export for certain light sources and luminaires, can discredit Russian domestic manufacturer light sources and does not correspond to the rules of the World Trade Organization (WTO).

scholarly journals High-quality net shape geometries from additively manufactured parts using closed-loop controlled ablation with ultrashort laser pulses

2020 ◽  
Vol 9 (1-2) ◽  
pp. 101-110 ◽  
Author(s):  
Daniel Holder ◽  
Artur Leis ◽  
Matthias Buser ◽  
Rudolf Weber ◽  
Thomas Graf
Keyword(s):  
Surface Roughness ◽  
Closed Loop ◽  
High Surface ◽  
Laser Pulses ◽  
Ultrashort Laser Pulses ◽  
Minimum Thickness ◽  
High Quality ◽  
Surface Optical ◽  
The Individual ◽  
Ultrashort Laser

AbstractAdditively manufactured parts typically deviate to some extent from the targeted net shape and exhibit high surface roughness due to the size of the powder grains that determines the minimum thickness of the individual slices and due to partially molten powder grains adhering on the surface. Optical coherence tomography (OCT)-based measurements and closed-loop controlled ablation with ultrashort laser pulses were utilized for the precise positioning of the LPBF-generated aluminum parts and for post-processing by selective laser ablation of the excessive material. As a result, high-quality net shape geometries were achieved with surface roughness, and deviation from the targeted net shape geometry reduced by 67% and 63%, respectively.

Prediction of Surface Roughness in Compressed Air Jet Assisted High Speed End Milling of Silicon Using Diamond Coated Tools

2012 ◽  
Vol 576 ◽  
pp. 41-45
Author(s):  
A.K.M. Nurul Amin ◽  
M.A. Mahmud ◽  
M.D. Arif
Keyword(s):  
Mathematical Model ◽  
Surface Roughness ◽  
Surface Finish ◽  
High Speed ◽  
End Milling ◽  
Silicon Wafers ◽  
Compressed Air ◽  
Machining Parameters ◽  
High Quality ◽  
Ductile Mode

The majority of semiconductor devices are made up of silicon wafers. Manufacturing of high-quality silicon wafers includes numerous machining processes, including end milling. In order to end mill silicon to a nano-meteric surface finish, it is crucial to determine the effect of machining parameters, which influence the machining transition from brittle to ductile mode. Thus, this paper presents a novel experimental technique to study the effects of machining parameters in high speed end milling of silicon. The application of compressed air, in order to blow away the chips formed, is also investigated. The machining parameters’ ranges which facilitate the transition from brittle to ductile mode cutting as well as enable the attainment of high quality surface finish and integrity are identified. Mathematical model of the response parameter, the average surface roughness (Ra) is subsequently developed using RSM in terms of the machining parameters. The model was determined, by Analysis of Variance (ANOVA), to have a confidence level of 95%. The experimental results show that the developed mathematical model can effectively describe the performance indicators within the controlled limits of the factors that are being considered.

Small Holes Fabrication on Soda Glass by Self-Elastic Polycrystalline Diamond Tool

2012 ◽  
Vol 516 ◽  
pp. 516-521
Author(s):  
Chung Chieh Cheng ◽  
Dong Yea Sheu
Keyword(s):  
Surface Roughness ◽  
Diamond Tool ◽  
Polycrystalline Diamond ◽  
The Self ◽  
High Quality ◽  
Drilling Tool ◽  
Drilling Tools ◽  
Absorbing Materials ◽  
New Type ◽  
Small Holes

This study describes a novel process to drill small holes in brittle materials such as glass, silicon and ceramic using a self-elastic polycrystalline diamond (PCD) drilling tool. In order to improve the surface roughness and reduce crack of the small holes, a new type of self-elastic PCD drilling tool equipped with vibration absorbing materials inside the housing was developed to fabricate small holes in glass in this study. The self-elastic PCD drilling tools could absorb the mechanical force by the vibration absorbing materials while the PCD tool penetrates into the small holes. Compared to conventional PCD drilling tools, the experimental results show that high-quality small holes drilled in glass can be achieved with cracking as small as 0.02mm on the outlet surface using the self-elastic PCD drilling tool.

Significance of educational modeling during the COVID-19 coronavirus pandemic

2020 ◽  
pp. 57-64
Author(s):  
E.V. Karpovich
Keyword(s):  
Computer Simulation ◽  
Power Systems ◽  
Thermal Power ◽  
Educational Process ◽  
Quality Education ◽  
High Quality ◽  
High Quality Education ◽  
Distant Learning ◽  
Automation Systems ◽  
Detailed Presentation

The article shows computer simulation of the mechanical, thermal power systems and electronics and automation systems for the modern educational process organized remotely during the COVID-19 coronavirus pandemic. The article describes the computer models made by the author, analyzes and highlights the positive aspects of such simulation for conducting distant learning experiments, visual and detailed presentation of theoretical material and making conditions for obtaining high-quality education even under difficult pandemic conditions.

INVESTIGATION ON HIGH-TEMPERATURE OXIDIZATION OF MIRROR-QUALITY GROUND STAINLESS STEEL

2010 ◽  
Vol 24 (15n16) ◽  
pp. 3005-3010 ◽  
Author(s):  
KAZUTOSHI KATAHIRA ◽  
HITOSHI OHMORI ◽  
MASAYOSHI MIZUTANI ◽  
JUN KOMOTORI
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
High Temperature ◽  
High Quality ◽  
Spinel Type ◽  
Combined Process ◽  
Elid Grinding ◽  
Modification Method ◽  
Quality Surface ◽  
High Quality Surface

To investigate the possibility of developing a new surface modification method by the combined process of ELID grinding and high-temperature oxidization, we treated ELID finished specimens and polished specimens by high-temperature oxidization in the atmosphere and performed detailed analysis to determine how the treatment would change the specimen surfaces. The ELID-series showed high quality surface roughness and excellent tribological characteristics as compared with the polished-series. The improved surface properties of the ELID-series seem to result from formation of fine, uniform structures of spinel-type multiple oxides FeCr 2 O 4 and Cr 2 O 3 on the surface by high-temperature oxidization.

Parameters Research of Precise Straightening Process in Roll Straightener

2015 ◽  
Vol 1095 ◽  
pp. 800-803
Author(s):  
Qiang Chen ◽  
Shan Li ◽  
Ying Luo ◽  
Wen Long Lu
Keyword(s):  
Computer Simulation ◽  
Electrochemical Machining ◽  
Electrolytic Cell ◽  
Copper Cathode ◽  
Optimization Analysis ◽  
High Quality ◽  
Plate Method ◽  
Plate Spacing ◽  
Urgent Task ◽  
Computer Optimization

Refined copper to obtain high quality can use the electrolytic method; the copper cathode plate is applied to the electrochemical machining. In order to make copper cathode plate has high flatness, assuring electrolytic cell cathode and anode plate spacing, so that the purity of copper electrolysis precipitation is higher, so change the straightening plate method has become the urgent task of the enterprise. Through the computer simulation, the ANSYS/LS-DYNA computer optimization, analysis precise straightening device parameters, in ensuring the copper starting sheet straightening can meet basic factories requirements, improve the machining precise straightening machine and copper starting sheet straightening efficiency.

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