Evaluation of Corrosion Behavior of Different Grades of Cast Iron Insodium Chloride Solutions

2020 ◽  
Vol 835 ◽  
pp. 223-228
Author(s):  
Adel Nofal ◽  
Amal S.I. Ahmed ◽  
Wafaa A. Ghanem ◽  
W.A. Hussein ◽  
Nanis K. Mohamed
Keyword(s):  
Cast Iron ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Open Circuit ◽  
Ductile Cast Iron ◽  
X Ray ◽  
Grey Cast ◽  
Nickel Addition ◽  
Eis Measurements ◽  
Circuit Technique

In this work, the corrosion behavior of different grades of cast iron in 3.5% and 5% of NaClsolution was evaluated. The samples used in this work are; Grey cast iron (GI), ductile cast iron(DI), austempered ductile cast iron (ADI), intercritically austempered cast iron (IADI) and Ni-Resist cast iron. The study was carried out using the Open- Circuit technique (OPC),Potentiodynamic polarization (PP), and electrochemical impedance spectroscopy (EIS)measurements and complemented by Scanning electron microscopy (SEM) and Energydispersive X-ray analysis (EDAX). The results obtained showed that the austempering heattreatment and nickel addition improves the corrosion resistance of cast iron. The order ofcorrosion resistance in NaCl solution is as follows: Ni-Resist > ADI > IADI > DI > GI.

Properties and Corrosion Behavior of Chromium and Vanadium Carbide Composite Coatings Produced on Ductile Cast Iron by Thermoreactive Diffusion Technique

2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Ali Günen ◽  
Müge Kalkandelen ◽  
İsmail Hakkı Karahan ◽  
Bülent Kurt ◽  
Erdoğan Kanca ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Composite Coatings ◽  
Open Circuit ◽  
Ductile Cast Iron ◽  
Direct Result ◽  
X Ray ◽  
Carbide Coatings ◽  
The Matrix ◽  
Nodular Graphite

Abstract Ductile iron (DI) owes many of its attractive mechanical properties to the graphite nodules in its structure. However, since galvanic coupling can occur between the graphite nodules and the matrix in aggressive environments, these nodules can, at the same time, reduce its corrosion resistance. In this study, composite carbide coatings were grown on the surface of GGG-80 using the thermoreactive diffusion (TRD) process. The process was carried out at 900, 1000, and 1100 °C for 1 h using nanosized Fe-V and Fe-Cr powders. The coatings were characterized by X-ray diffractometry (XRD), two-dimensional profilometry, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), and microhardness tests. The corrosion behavior of the coatings were evaluated in three different solutions (3.5 wt% NaCl, 5 wt% H2SO4, and 5 wt% HNO3) using electrochemical open-circuit potential (OCP) and potentiodynamic polarization measurements. Microstructures and hardness tests showed that the nodular graphite in the surface was dissolved at the TRD process temperatures and that a coating of 12–36 µm thickness and 2461–3200 HV0.05 hardness was obtained. The corrosion resistance of the composite coating was up to 10, 33.5, and 75 times higher than the uncoated GGG-80 in NaCl, H2SO4, and HNO3, respectively. The improvement in corrosion resistance was a direct result of the formation of complex carbides and the elimination of graphite nodules in the surface of the alloy.

Effect of Zn Content on Structure, Roughness and Corrosion Behavior of Zn-Ni Alloys

2019 ◽  
Vol 17 (17) ◽  
pp. 17-22
Author(s):  
Hayette Faid
Keyword(s):  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Stripping Voltammetry ◽  
X Ray Diffraction ◽  
X Ray ◽  
Ni Alloys ◽  
Sulfate Bath ◽  
Zn Content ◽  
Polarization Test ◽  
Δ Phase

AbstractIn this work, Zn-Ni alloys have been deposited on steel from sulfate bath, by electrodeposition method. The effect of Zn content on deposits properties was studied by cyclic voltammetry (CV), chronoaperometry (CA), linear stripping voltammetry (ALSV) and diffraction (XRD) and scanning electronic microscopy (SEM). The corrosion behavior in 3.5 wt. NaCl solution was examined using anodic polarization test and electrochemical impedance spectroscopy. X-ray diffraction of show that Zn-Ni alloys structure is composed of δ phase and γ phase, which increase with the decrease of Zn content in deposits. Results show that deposits obtained from bath less Zn2+ concentration exhibited better corrosion resistance.

scholarly journals Χαρακτηρισμός πολυμερικών επιστρώσεων με νανοπερίεκτες σε μέταλλα για την προστασία τους από διάβρωση σε θαλάσσιο περιβάλλον

2012 ◽  
Author(s):  
Ανδρόνικος Μπαλάσκας
Keyword(s):  
Electrochemical Impedance Spectroscopy ◽  
Open Circuit Potential ◽  
Electrochemical Impedance ◽  
Open Circuit ◽  
X Ray Diffraction ◽  
X Ray ◽  
Organically Modified Silicates ◽  
Organically Modified ◽  
Ft Ir ◽  
Scanningelectron Microscopy

Υβριδικές επιστρώσεις οργανικά τροποποιημένων πυριτικών ενώσεων και εποξειδικώνρητινών (Organically Modified Silicates, ORMOSILs – epoxy) εφαρμόστηκαν στο κράμααργιλίου 2024-Τ3 και σε γαλβανισμένο χάλυβα σε υψηλές θερμοκρασίες (Hot Dip GalvanizedSteel, HDGS) προκειμένου αυτές να προστατεύσουν τα υποστρώματα από τη διάβρωση. Για τηνβελτίωση της αντοχής των επιστρώσεων στην διάβρωση ενσωματώθηκαν στην πολυμερικήμήτρα νανοπεριέκτες από μολυβδαινικό δημήτριο (CeMo) και οξείδιο του τιτανίου (TiO2),καθώς και pH-ευαίσθητα οργανικά νανοδοχεία πληρωμένα με τους αναστολείς διάβρωσης 2-μερκαπτοβενζοθειαζόλιο, 8-υδροξυκινολίνη, 1H-βενζοτριαζολο-4-σουλφονικό οξύ καιεξαφλουοροτιτανικό οξύ.Οι υβριδικές επιστρώσεις εφαρμόστηκαν στο υπόστρωμα με τη διαδικασία εμβάπτισης.Η μορφολογία των επιστρώσεων εξετάστηκε με ηλεκτρονική μικροσκοπία σάρωσης (ScanningElectron Microscopy (SEM)). Η σύνθεση και η δομή τους μελετήθηκε με υπέρυθρηΦασματοσκοπία μετασχηματισμού Fourier (FT-IR) και με μικροανάλυση με φθορισμομετρίαακτίνων Χ (Energy Dispersive X-Ray Analysis (EDX)). H ηλεκτροχημική φασματοσκοπίασύνθετης αντίστασης (Electrochemical Impedance Spectroscopy, EIS), η dc-πόλωση (dcpolarization)και η μέτριση ανοικτού δυναμικού (open circuit potential, OCP) χρησιμοποιήθηκανγια την αξιολόγηση των αντι-διαβρωτικών ιδιοτήτων των επιστρώσεων. Τα αποτελέσματαέδειξαν ότι οι επιστρώσεις με πληρωμένα νανοδοχεία έχουν αυξημένες αντιδιαβρωτικέςιδιότητες συγκριτικά με τις υπόλοιπες επιστρώσεις εμφανίζοντας και ιδιότητες αυτο-θεραπείας.Τέλος, συντέθηκαν νανόσφαιρες οξειδίου του χαλκού (Cu2O), οι οποίεςχαρακτηρίστηκαν με SEM, ηλεκτρονική μικροσκοπία διερχόμενης δέσμης (ΤransmissionΕlectron Μicroscopy (TEM)) και περίθλαση ακτίνων Χ (X ray Diffraction (XRD)). Οινανόσφαιρες στη συνέχεια πληρώθηκαν με ουσίες που δρουν ως βιοκτόνα και ενσωματώθηκανσε βαφές εμπορίου και σε επιστρώσεις βασισμένες σε εποξειδικές ενώσεις και μελετήθηκε ηδράση τους ως αντιαποθετικά αντιδραστήρια. Τα αποτελέσματα έδειξαν ότι οι επιστρώσεις μεπληρωμένες νανόσφαιρες Cu2O είχαν μεγαλύτερη αποτελεσματικότητα σε σύγκριση με τιςβαφές εμπορίου με βιοκτόνα μετά από έκθεση σε θαλάσσιο περιβάλλον.

scholarly journals Revisiting Models for Spheroidal Graphite Growth

2018 ◽  
Vol 925 ◽  
pp. 118-124 ◽  
Author(s):  
Mathias Karsten Bjerre ◽  
Mohammed Azeem ◽  
Peter D. Lee ◽  
Jesper Henri Hattel ◽  
Niels Skat Tiedje
Keyword(s):  
Growth Rate ◽  
Cast Iron ◽  
Numerical Model ◽  
Final Stage ◽  
Nucleation And Growth ◽  
Ductile Cast Iron ◽  
Spheroidal Graphite ◽  
Microstructure Formation ◽  
X Ray ◽  
Graphite Growth

Recent experiments resolved nucleation and growth of graphite during solidification of ductile cast iron in 4D using synchrotron X-ray tomography. A numerical model for microstructure formation during solidification is compared with the experiments. Despite very good overall agreement between observations of spheroidal graphite growth and model results, significant deviations exist towards the end of solidification. We use the experimental observations to analyse the relation between graphite growth rate and the state of the particle neighbourhood to pinpoint possible links between growth rate of individual graphite spheres and the overall solidification state. With this insight we revisit existing models for growth of spheroidal graphite and discuss possible modifications in order to correctly describe the critical final stage of solidification.

scholarly journals Effect of Graphene Oxide Concentration in Electrolyte on Corrosion Behavior of Electrodeposited Zn–Electrochemical Reduction Graphene Composite Coatings

Coatings ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 758 ◽  
Author(s):  
Yang ◽  
Zhang ◽  
Wang ◽  
Wang ◽  
Chen ◽  
...  
Keyword(s):  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Composite Coatings ◽  
Laser Raman Spectroscopy ◽  
304 Stainless Steel ◽  
Sulfate Electrolyte ◽  
X Ray Diffraction ◽  
X Ray ◽  
Tafel Polarization ◽  
Laser Raman

Pure Zn and Zn–ERGO composite coatings were prepared by direct current electrodeposition on 304 stainless steel. Samples were characterized by X-ray diffraction (XRD), scanning electron microscopy coupled with energy dispersive X-ray spectroscopy (SEM/EDS), and laser Raman spectroscopy (Raman). Results obtained have shown that the concentration of GO sheets in zinc sulfate electrolyte has an important effect on the preferred crystal orientation and the surface morphology of Zn–ERGO composite coatings. A study of the corrosion behavior of the coatings by Tafel polarization and electrochemical impedance spectroscopic (EIS) methods leads to the conclusion that the Zn-1.0 g/L ERGO composite coating possesses the best corrosion resistance compared to the pure Zn coating and other composite coatings in this study.

scholarly journals Influence of the Alkaline Reserve of Chloride-Contaminated Mortars on the 6-Year Corrosion Behavior of Corrugated UNS S32304 and S32001 Stainless Steels

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 686 ◽  
Author(s):  
Asunción Bautista ◽  
Francisco Velasco ◽  
Manuel Torres-Carrasco
Keyword(s):  
Corrosion Behavior ◽  
Stainless Steels ◽  
Corrosion Potential ◽  
Electrochemical Impedance ◽  
Duplex Microstructure ◽  
Testing Period ◽  
Alkaline Reserve ◽  
Eis Measurements ◽  
High Chloride ◽  
Chloride Concentrations

The durability of two lean corrugated duplex stainless steel (UNS S32304 and S32001) bars manufactured for concrete reinforcement was studied in four different corrosive conditions. These duplex stainless steels are more economical than the most traditional, well-known duplex grade steels (UNS S32205). The research was carried out in mortar samples for six years. In half of the samples, the alkaline reserve had been previously decreased, and their pH was slightly below 12, while in the other half, the pH close to the bars remained as-manufactured. Moreover, there were samples with modified and non-modified alkaline reserve where chlorides had been previously added to the mortar which were exposed to high relative humidity. In other samples—which were partially immersed in 3.5% NaCl—the chlorides entered through the mortar by natural diffusion. The electrochemical behavior of the reinforcements in these conditions was periodically monitored through corrosion potential (Ecorr) and electrochemical impedance spectroscopy (EIS) measurements during the whole testing period. The samples were anodically polarized at the end of the exposure. The results prove that the decrease in the alkaline reserve of the mortars can affect the corrosion behavior of the studied lean duplex in environments with high chloride concentrations. The duplex microstructure of the reinforcements makes it so that the corrosion proceeds by selective attack of the phases.

scholarly journals Effect of Rare Earth Oxides on Microstructure and Corrosion Behavior of Laser-Cladding Coating on 316L Stainless Steel

Coatings ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 636 ◽  
Author(s):  
Xu ◽  
Wang ◽  
Chen ◽  
Qiao ◽  
Zhang ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Rare Earth ◽  
Corrosion Behavior ◽  
Laser Cladding ◽  
316L Stainless Steel ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Rare Earth Oxides ◽  
X Ray Diffraction ◽  
X Ray

The effect of rare earth oxides on the microstructure and corrosion behavior of laser-cladding coating on 316L stainless steel was investigated using hardness measurements, a polarization curve, electrochemical impedance spectroscopy (EIS), a salt spray test, X-ray diffraction, optical microscopy, and scanning electron microscopy (SEM). The results showed that the modification of rare earth oxides on the laser-cladding layer caused minor changes to its composition but refined the grains, leading to an increase in hardness. Electrochemical and salt spray studies indicated that the corrosion resistance of the 316L stainless steel could be improved by laser cladding, especially when rare earth oxides (i.e., CeO2 and La2O3) were added as a modifier.

scholarly journals Microstructure, Mechanical Properties and Wear Behavior of High-Velocity Oxygen-Fuel (HVOF) Sprayed (Cr3C2-NiCr+Al) Composite Coating on Ductile Cast Iron

Coatings ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 840 ◽  
Author(s):  
Marzanna Ksiazek ◽  
Lukasz Boron ◽  
Adam Tchorz
Keyword(s):  
Cast Iron ◽  
Electron Microscope ◽  
High Velocity ◽  
Bending Strength ◽  
Wear Behavior ◽  
Ductile Cast Iron ◽  
Wear Behaviour ◽  
Wear Properties ◽  
Alloy Matrix ◽  
X Ray

In the present work Cr3C2-NiCr powder containing Al particles was deposited on ductile cast iron with high-velocity oxy-fuel (HVOF) thermal spray coating technique. An investigation was conducted to determine the role of Al particles in the Cr3C2-NiCr coating produced with HVOF technique on microstructure, mechanical and wear properties in a system Cr2C3-NiCr coating/ductile cast iron. The microstructure of the HVOF-sprayed Cr3C2-NiCr+Al coating was characterized by light microscopy, X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM) and energy dispersive X-ray spectroscopy (EDS). Microstructure analysis reveals the formation of coating with low porosity, good adhesion to the substrate and dense structure with irregularly shaped particles of Al arranged in strips and finely fragmented Cr3C2 particles embedded in a nanocrystalline Ni-Cr alloy matrix. In addition, the results were discussed in reference to examination of bending strength considering cracking and delamination in the system of (Cr3C2-NiCr+Al)/ductile cast iron as well as microhardness and wear resistance of the coating. It was found that the addition of Al particles significantly increased resistance to cracking and wear behaviour in the studied system.

Corrosion behavior of in situ (TiC-TiB2)p/AZ91 magnesium matrix composites in Harrison solution

2014 ◽  
Vol 61 (5) ◽  
pp. 319-327 ◽  
Author(s):  
Mohamed Gobara ◽  
Mohamed Shamekh
Keyword(s):  
Mechanical Properties ◽  
Corrosion Behavior ◽  
Matrix Composite ◽  
Electrochemical Impedance ◽  
Magnesium Matrix Composite ◽  
Magnesium Matrix ◽  
Content Type ◽  
X Ray ◽  
Az91 Magnesium

Purpose – This paper aims to study both the mechanical properties and the corrosion behavior of the synthesized in situ (TiC-TiB2) particulates/AZ91 magnesium matrix composite and compare the results with that of the conventional AZ91D alloy. Design/methodology/approach – Scanning electron microscope (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD) were used to study the surface morphology and crystalline structure. Mechanical compression tests were used to investigate the mechanical performance according to ASTM E9-89a. The corrosion behavior of the synthesized magnesium alloy was examined using both electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques in dilute Harrison solutions. Findings – The microstructure of the Mg composite showed a uniform distribution of reinforcing phases. Also, the reinforcing phases were formed without residual intermediate phases. The addition of titanium and boron carbides not only enhanced the mechanical properties of the matrix but also improve its corrosion behavior. Originality/value – This is the first time that magnesium matrix composite has been to synthesized with TiC and TiB2 particulates starting from starting from Ti and B carbides powder without adding aluminium using practical and low-cost technique (in situ reactive infiltration technique). This paper studies the corrosion behavior of synthesized Mg matrix in dilute Harrison solution and compares the results with that of conventional AZ91D.

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