Raw Materials in East Donbass Based on Waste Piles Processing Screenings for the Large-Sized Ceramic Stones’ Production

2020 ◽  
Vol 1011 ◽  
pp. 116-122
Author(s):  
Evgeny Gaishun ◽  
Khungiaonos Yavruyan ◽  
Vladimir Kotlyar ◽  
Elizaveta Lotoshnikova
Keyword(s):  
Western Europe ◽  
Raw Materials ◽  
Low Cost ◽  
Minimum Cost ◽  
High Strength ◽  
Raw Material ◽  
Housing Construction ◽  
Material Microstructure ◽  
Wall Structures ◽  
Extrusion Technology

The article shows the prospects of using large-sized ceramic stones for modern housing construction. A review of the raw materials and technologies for their production is given. It is emphasized that the most promising technology for the large-sized ceramic stones’ production is a hard extrusion technology with the possibility of laying raw products on firing buggies and accelerated drying and firing modes. The characteristic of waste piles processing screenings in East Donbass, which are considered to be the by-products of coal mining, as the main raw material for the large-sized ceramic stones’ production is given. Their ceramic properties and results of the raw materials’ selection are given, including: screenings - 60-65%; siliceous clay - 20-30% coal sludge - 10-15%, on the basis of which it is possible to obtain the products with low cost and high strength for the load-bearing wall structures. The features of the ceramic material microstructure based on the obtained raw material mixtures with optimal porosity are noted. It is shown that the waste piles’ involvement in the process of ceramic stones production will make it possible to obtain products with a density of less than 800 kg/m3, less thermal conductivity 0,20 m·°С)/W and the brand strength M150 and above, with a minimum cost. This will create a serious competition for gas silicate products and achieve a level of ceramic stones’ use in the total volume of wall products for the housing construction of 80%, like in Western Europe.

Bamboo Waste-based Bio-composite Substance: An application for Low-cost Construction Materials

2020 ◽  
Vol 4 (1) ◽  
pp. 41-48
Author(s):  
Teodoro Astorga Amatosa ◽  
Michael E. Loretero
Keyword(s):  
Composite Materials ◽  
Sea Water ◽  
Raw Materials ◽  
Low Cost ◽  
Construction Materials ◽  
Single Layer ◽  
High Strength ◽  
Green Technology ◽  
Experimental Medium ◽  
Natural Treatment

Bamboo is a lightweight and high-strength raw materials that encouraged researchers to investigate and explore, especially in the field of biocomposite and declared as one of the green-technology on the environment as fully accountable as eco-products. This research was to assess the technical feasibility of making single-layer experimental Medium-Density Particleboard panels from the bamboo waste of a three-year-old (Dendrocalamus asper). Waste materials were performed to produce composite materials using epoxy resin (C21H25C105) from a natural treatment by soaking with an average of pH 7.6 level of sea-water. Three different types of MDP produced, i.e., bamboo waste strip MDP (SMDP), bamboo waste chips MDP (CMDP) and bamboo waste mixed strip-chips MDP (MMDP) by following the same process. The experimental panels tested for their physical-mechanical properties according to the procedures defined by ASTM D1037-12. Conclusively, even the present study shows properties of MDP with higher and comparable to other composite materials; further research must be given better attention as potential substitute to be used as hardwood materials, especially in the production, design, and construction usage.

scholarly journals Design of Low-Cost and High-Strength Titanium Alloys Using Pseudo-Spinodal Mechanism through Diffusion Couple Technology and CALPHAD

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2910
Author(s):  
Chaoyi Ding ◽  
Chun Liu ◽  
Ligang Zhang ◽  
Di Wu ◽  
Libin Liu
Keyword(s):  
Diffusion Couple ◽  
Titanium Alloys ◽  
High Throughput ◽  
Volume Fraction ◽  
Raw Materials ◽  
Low Cost ◽  
High Strength ◽  
High Yield ◽  
Α Phase ◽  
Cr System

The high cost of development and raw materials have been obstacles to the widespread use of titanium alloys. In the present study, the high-throughput experimental method of diffusion couple combined with CALPHAD calculation was used to design and prepare the low-cost and high-strength Ti-Al-Cr system titanium alloy. The results showed that ultra-fine α phase was obtained in Ti-6Al-10.9Cr alloy designed through the pseudo-spinodal mechanism, and it has a high yield strength of 1437 ± 7 MPa. Furthermore, application of the 3D strength model of Ti-6Al-xCr alloy showed that the strength of the alloy depended on the volume fraction and thickness of the α phase. The large number of α/β interfaces produced by ultra-fine α phase greatly improved the strength of the alloy but limited its ductility. Thus, we have demonstrated that the pseudo-spinodal mechanism combined with high-throughput diffusion couple technology and CALPHAD was an efficient method to design low-cost and high-strength titanium alloys.

Feasibility of cereal straw for industrial utilization in Minnesota

2000 ◽  
Vol 15 (1) ◽  
pp. 2-8 ◽  
Author(s):  
N.C. Wagner ◽  
S. Ramaswamy ◽  
U. Tschirner
Keyword(s):  
Animal Feed ◽  
Raw Materials ◽  
Low Cost ◽  
Economic Feasibility ◽  
Raw Material ◽  
Cereal Straw ◽  
Industrial Utilization ◽  
Industrial Use ◽  
On Farm ◽  
And Storage

AbstractA pre-economic feasibility study was undertaken to determine the potential of cereal straw for industrial utilization in Minnesota. Specifically, utilizing straw for pulp and paper manufacture was of interest. The availability of cereal straw fiber supplies at various locations across the state of Minnesota, along with pre-processing issues such as transportation, harvesting, handling, and storage, are discussed and priced. The greatest economic advantage of straw for industrial use appears to be the low cost of the raw material compared to traditional raw materials. This also provides an excellent opportunity for additional income for farmers. The methodology and information provided here should be helpful in evaluating the feasibility of utilizing straw for other industrial purposes in other parts of the world. However, in some Third World countries, long-standing on-farm, traditional uses of cereal straws for fuel, fiber, and animal feed may limit their availability for industrial utilization.

scholarly journals High strength glass-ceramics sintered with coal gangue аs а raw material

2019 ◽  
Vol 51 (3) ◽  
pp. 285-294
Author(s):  
Dang Wei ◽  
H.-Y. He
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Glass Ceramics ◽  
High Strength ◽  
Coal Gangue ◽  
Raw Material ◽  
Sintering Process ◽  
Forming Process ◽  
Sintered Glass ◽  
Utilization Ratio

High strength lightweight glass-ceramics were fabricated with coal gangue and clay as main raw materials. The utilization ratio of coal gangue, the ratio of the coal gangue with clay, mineralization agents, forming process and sintering process on the properties of the fabricated glass-ceramics were optimized. The utilization ratio of coal gangue reached 75, and the ratio of coal gangue to clay was 3/1, as an optimal property was observed. The optimal sintering temperature was found to be 1370?C. At this optimal temperature, the sintered glass-ceramics showed the main phase of mullite and spindle and so showed high strength, low density, and low water absorbance. The appropriate amounts of codoping of the TiO2, ZnO, and MnO2/dolomite as mineralization agents obviously enhanced the properties of the glass-ceramics. Process optimizations further determined reasonable and optimal process parameters. The high strength lightweight glass-ceramics fabricated in this work may be very suitable for various applications including building materials, cooking ceramics, and proppant materials, et al.

Low-Cost Synthesis and Morphology Control of Magnesium Oxysulfate Hydrate Whiskers

2014 ◽  
Vol 936 ◽  
pp. 986-991
Author(s):  
Chuan Hui Gao ◽  
Li Ding ◽  
Yu Min Wu ◽  
Chuan Xing Wang ◽  
Jun Xu
Keyword(s):  
Electron Microscope ◽  
Raw Materials ◽  
Low Cost ◽  
Hydrothermal Process ◽  
Control Agent ◽  
Raw Material ◽  
X Ray ◽  
Selected Area Electron Diffraction ◽  
Transmission Electron ◽  
Magnesium Oxysulfate

A low-cost raw material, bittern obtained from the production process of sea salt, was used to prepare magnesium oxysulfate hydrate (MgSO4·5Mg (OH)2·2H2O, abbreviated as 152MOS) whiskers via hydrothermal synthesis with ammonia and magnesium sulfate as the other starting raw materials. The bittern was firstly filtered and then used directly without de-coloring. X-ray powder diffraction (XRD), transmission electron microscope (TEM), selected area electron diffraction (SAED), energy dispersive X-ray spectroscopy (EDX) and scanning electron microscope (SEM) were employed to investigate the composition and morphology of the products. It was found that the 152MOS whiskers synthesized from bittern at 190°C for 3 hours exhibited fanlike morphology. The formation of the fanlike whiskers was inhibited and most of the whiskers presented as single fibers when ethanol was used as crystal control agent in the hydrothermal process. From the two-dimensional steps observed at tips of the whiskers, a possible growth mechanism was speculated that it was the extension of dislocations that made the growth of the whiskers.

The Improvement Method Design for β-SiC Recrystallization

2011 ◽  
Vol 55-57 ◽  
pp. 578-581
Author(s):  
Bing Quan He ◽  
Wen Ting Chen ◽  
Yang Zheng
Keyword(s):  
Production Process ◽  
Fine Particles ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Low Cost ◽  
Impact Resistance ◽  
High Strength ◽  
Sic Ceramics ◽  
High Oxidation Resistance

Sintered SiC ceramics with difficulty, and its production process and production are more expensive, lower sintering temperature of SiC ceramics and look for new low-cost production process is the focus of materials research workers. Re-crystallization of SiC components of the raw materials requirements of high purity, can not add sintering aids, sintering temperature up to about 2450°C). In this paper, by improving and optimizing the existing production process, to lower the sintering temperature of the new methods and ideas, the study shows that: β-SiC will be added to the sintered α-SiC slurry, and the best particle size ratio of α: β = 15:1 mixture, at the same time, according to re-crystallization of SiC sintering theory, the fine particles (β-SiC, has played the role of sintering agent) adsorption in the coarse particle (α-SiC, the role of the support skeleton) and can greatly reduce the SiC Sintering temperature (50-100°C), and to improve the purity of α-SiC, the most economical way to prepare a high-density, high oxidation resistance, high impact resistance, high strength, high mechanical properties of recrystallized SiC powder .

scholarly journals GEOLOGICAL AND ECONOMIC CRITERIA OF INDUSTRIAL VALUE OF COAL DEPOSITS WITH INSIGNIFICANT RESERVES

2018 ◽  
pp. 73-78
Author(s):  
M. Kurylo ◽  
V. Bala
Keyword(s):  
Industrial Development ◽  
Raw Materials ◽  
Low Cost ◽  
Raw Material ◽  
Market Conditions ◽  
Coal Deposits ◽  
External Conditions ◽  
Definition Of ◽  
Coal Reserves ◽  
High Degree

The purpose of this study is to analyze and systematize criteria by which, in domestic and international practice, the industrial value of coal deposits with small and insignificant reserves is determined. The analysis and systematization of such factors in general for all coal deposits with the definite definition of the most influential characteristics for small stocks are carried out. Mining and geological factors, which are caused by natural characteristics of the deposit and directly related to the concrete object, are determined, and there have been singled out factors concerning the minerals in general or characterizing the external conditions of industrial development of deposits. For coal deposits with insignificant reserves, the criteria that directly affect the most critical parameter - the value of coal reserves and, consequently, the lifetime of the mining enterprise have paramount importance. Such criteria are the quality of coal, which defines the direction of use and its liquidity, the degree of geological study, which expresses the geological risks of reserves confirmation, and the complexity of mining technical conditions that define methods and systems for the reserves disclosure and development. In general, external factors for coal deposits are most affected by the availability of raw material substitutes and market conditions, and coal prices. For deposits with insignificant reserves, prices and possibility of mining, which involves availability of licenses and social permits, may have a greater impact. Industrial significance of deposit with insignificant reserves may appear favorable of all other conditions of development - mining and technical conditions that form low cost of production, coal quality, favorable market conditions for mineral raw materials, localization of the deposit near consumers, etc. At the same time, the main prerequisite for attracting objects with insignificant reserves to exploitation should be their high degree of geological study. Decision about possible industrial significance should be taken after detailed technical and economic calculations.

scholarly journals SISTEM PENGENDALIAN PEMESANAN BAHAN BAKU SUSU BUBUK SERTA KEBIJAKANNYA

2021 ◽  
Vol 5 (1) ◽  
Author(s):  
Deden Jaelani ◽  
Keyword(s):  
Decision Making ◽  
Control System ◽  
Raw Materials ◽  
Low Cost ◽  
Raw Material ◽  
Optimal Order ◽  
Formula Milk ◽  
Company Policy ◽  
One Year ◽  
Optimal Ordering

Formula milk production companies are faced with an optimal ordering control system. The availability of raw materials is a measure of the performance of the ordering system at a low cost. This research was conducted to determine the optimal order point with a minimum ordering cost. Ordering decision making is considered from company policy because of the budget. The results of this study indicate that the frequency of purchasing raw materials is 9 times the purchase of raw materials in one year period, 12 times a year of policy. The total purchase of raw material inventories was Rp. 48,671,774, and the policy was Rp. 50,765,157.35 per year. The savings in ordering costs amounted to Rp. 2,093,383.35. The reorder point is 5,634 pcs.

scholarly journals Two-Way Traceability using Smart Tags (QR): DL Tags

2020 ◽  
Vol 9 (5) ◽  
pp. 307-311
Keyword(s):  
Supply Chain ◽  
Raw Materials ◽  
Low Cost ◽  
Raw Material ◽  
Quick Response ◽  
Android Application ◽  
Web Based ◽  
Specific Product ◽  
Response Code ◽  
Quick Response Code

The main goal of this project is to provide proof of goods from the start and their path through the supply chain along with preventing duplication and low-cost exploitation of goods. The network between the company and its suppliers can be described as a supply chain to manufacture and distribute a specific product to the final customers. This network encompasses numerous operations, persons, organizations, knowledge and resources. So, in order to helps the costumers and manufactures by bringing the transparency and avoiding the duplication. The Quick Response code (QR) is generated at the final stage of the production by combing the data from the various blocks of data such as from the raw materials to the dealers. This is a web-based application where every entity gets registered. Every raw material, manufactured sub product is to be given unique id and the data regarding that has to be stored in block of data. Everyone is provided with login and an automated unique id are generated at every stage so that all can be combined to obtain a final Quick Response code (QR) which the customer scans by Android application to get the details about the product.

scholarly journals NON-PLASTIC RAW MATERIALS FOR THE PRODUCTION OF CONSTRUCTION CERAMICS

2020 ◽  
Vol 3 (4) ◽  
pp. 31-38
Author(s):  
V. Men'shikova ◽  
L. Demina
Keyword(s):  
Raw Materials ◽  
Earth Metal ◽  
High Strength ◽  
Ceramic Materials ◽  
Component Composition ◽  
Magnesium Carbonate ◽  
Raw Material ◽  
Building Ceramic ◽  
Alkaline Earth Metal Oxides ◽  
The Cost

research by some scientists shows that the most expensive element in the manufacture of construction ceramics are clay materials, in particular kaolins. They allow getting products with high strength, but at the same time increase significantly the mass refractoriness. In this connection, a significant amount of melt is added or the firing temperature is increased. Of course, this leads to an increase in the cost of products. In Russia, the reserves of these raw materials are insufficient and it is advisable to look for new non-traditional types of raw materials. There is a need to adjust the component composition of ceramic masses and use non-plastic raw materials. An example is natural wollastonites or their analogues in the form of diopside, which are a little-used type of mineral raw material. In the Siberian region, there are several deposits of non-plastic varieties of raw materials for the production of fired construction products. The most famous are the deposits of the Slyudyansky and Sayan districts. The authors present the results of analysis of diopside rocks, where the chemical, mineral compositions and behavior of samples under heating are studied. The absence of alkali and alkaline earth metal oxides in diopsides was determined. The content of iron oxide in the amount of 0.1% indicates the purity of the raw material. More than half of the composition is occupied by silica, which is 53% and 58% in the rocks of the Burutuysky and Sayan deposits, respectively. The basis of the mineral composition of the samples is diopside, with the presence of quartz, calcite, mica and magnesium carbonate. This range of minerals is traditional in many charges of ceramic materials. Therefore, the possibility of using diopside rocks in the production of building ceramic materials is quite high.

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