On-Line Wear Monitoring of Polymer Matrix Composites

2005 ◽  
Vol 475-479 ◽  
pp. 1083-1086 ◽  
Author(s):  
Jan Quintelier ◽  
Patrick de Baets ◽  
Joris Degrieck ◽  
Alessandro Ledda ◽  
W. Philips ◽  
...  

The Laboratory Soete developed a new test setup, based on the well-known pin-on-disc test rig. Instead of the standard composite specimen and steel disc, a rotating composite disc and a steel pin is presently used to have a visible wear track. Other measurement techniques (Acoustic Emission, vibrations, temperature) can be used on the test rig. Continuous monitoring of the wear track combined with standard wear and friction measurements, give results of the current state of the wear track. Fourier frequency analysis (FFT) of these signals gives an indication of the change in condition and contact geometry of the resulting pin-disc combination. A high-speed camera will be used to acquire digital images of the worn composite surface. These online measurements yield to the gradual evolution in damage of the composite specimens.

Author(s):  
Đorđe S. Čantrak ◽  
Novica Janković ◽  
Milan R. Lečić

Complex experimental study of the turbulent swirl flow behind the axial fan is reported in this paper. Axial fan with nine blades, designed to generate Rankine vortex, was positioned in the circular pipe entrance transparent section with profiled free bell mouth inlet. Two test rigs were built in order to study the turbulent swirl flow generated on the axial fan pressure side in the case of axially unrestricted and restricted swirl flows. One-component laser Doppler anemometry (LDA) and stereo particle image velocimetry (SPIV) were used in the first test rig in the measuring section 3.35D, measured from the test rig inlet. One of the latest measurement techniques, high speed SPIV (HSS PIV), was used for the measurements in the second test rig in the section 2.1D downstream the fan’s trailing edge. Achieved Reynolds numbers in the first test rig are Re = 182600 and 277020, while in the second Re = 186463. Turbulent velocity field non-homogeneity and anisotropy is revealed using the LDA system. Calculated turbulent statistical properties, such as moments of the second and higher orders, reveal complex mechanisms in turbulent swirl flow. It is shown for the used axial fan construction that swirl number has almost constant value for two various duty points generated by changing rotation number. Study of the instant and mean velocity fields obtained using SPIV discovers vortex core dynamics. Obtained percentage of the unique positions of the total velocity minimum are 10% for the first regime, while 11.5% for the second regime in the first test rig. HSS PIV experimental results have also shown the three-dimensionality and non-homogeneity of generated turbulent swirl flow. Experimentally determined and calculated invariant maps revealed three-component isotropic turbulence in the vortex core region.


Author(s):  
Maximilian Passmann ◽  
Stefan aus der Wiesche

A cost-effective test rig is presented that allows for the experimental investigation of supersonic flows for educational purposes. The individual units for the test rig were designed and built by students as part of their degrees. The test rig allows for operating times up to 10 seconds and features a nozzle test section, that can house different test objects. The divergent part of the de Laval nozzle geometry is designed using the method of characteristics for planar two-dimensional supersonic flow. State of the art 3D printing technology has been utilized to manufacture the nozzle geometry. Both optical and pneumatic measurement techniques have been adopted for the current setup. A z-type schlieren setup with two parabolic mirrors is used to perform flow visualization. The entire run can be recorded with a digital high speed camera. Stagnation pressure and temperature are measured in the pressure reservoir. Measurements are used to demonstrate basic thermodynamic effects such as the depressurization of gas-filled pressure vessels. Schlieren photography is used to graphically derive the Mach number and some aspects of Mach waves, oblique shock waves, and expansion waves are discussed. Finally, some effects of surface roughness on the flow field are addressed in this paper. Initial tests with the untreated nozzle geometry led to a fine pattern of very weak oblique shock waves in the supersonic part of the nozzle, that were caused by the finite layer thickness of the printer.


2013 ◽  
Vol 639-640 ◽  
pp. 293-296 ◽  
Author(s):  
Ai Jun Chen ◽  
Guo Jing He

The major loss of the hurricane was damage and collapse of structures, In particular, wind power tower wich requires both the use of wind, wind on the structure plays a leading role in the tall slender flexible structure.In this paper, tests of remote sensing dynamic monitoring of tower structure with wind power are carried out, using measurement techniques of high-frequency and high-speed electromagnetic interference.


Author(s):  
Stefan Schmid ◽  
Rudi Kulenovic ◽  
Eckart Laurien

For the validation of empirical models to calculate leakage flow rates in through-wall cracks of piping, reliable experimental data are essential. In this context, the Leakage Flow (LF) test rig was built up at the IKE for measurements of leakage flow rates with reduced pressure (maximum 1 MPA) and temperature (maximum 170 °C) compared to real plant conditions. The design of the test rig enables experimental investigations of through-wall cracks with different geometries and orientations by means of circular blank sheets with integrated cracks which are installed in the tubular test section of the test rig. In the paper, the experimental LF set-up and used measurement techniques are explained in detail. Furthermore, first leakage flow measurement results for one through-wall crack geometry and different imposed fluid pressures at ambient temperature conditions are presented and discussed. As an additional aspect the experimental data are used for the determination of the flow resistance of the investigated leak channel. Finally, the experimental results are compared with numerical results of WinLeck calculations to prove specifically in WinLeck implemented numerical models.


Author(s):  
Bo Zhang ◽  
Shemiao Qi ◽  
Sheng Feng ◽  
Haipeng Geng ◽  
Yanhua Sun ◽  
...  

Two multileaf gas foil journal bearings with backing bump foils and one set of gas foil thrust bearings were designed, fabricated, and used in a 100 kW class microturbine simulated rotor system to ensure stability of the system. Meanwhile, a preliminary test rig had been built to verify the simulated system stability. The rotor synchronous and subsynchronous responses were well controlled by using of the gas foil bearings. It is on the multileaf gas foil bearings with backing bump foils that the test was conducted and verified for the first time in open literatures. The success in the experiments shows that the design and fabrication of the rotor and the gas foil bearings can provide a useful guide to the development of the advanced high speed rotating machinery.


Author(s):  
B. R. Nichols ◽  
R. L. Fittro ◽  
C. P. Goyne

Many high-speed, rotating machines across a wide range of industrial applications depend on fluid film bearings to provide both static support of the rotor and to introduce stabilizing damping forces into the system through a developed hydrodynamic film wedge. Reduced oil supply flow rate to the bearings can cause cavitation, or a lack of a fully developed film layer, at the leading edge of the bearing pads. Reducing oil flow has the well-documented effects of higher bearing operating temperatures and decreased power losses due to shear forces. While machine efficiency may be improved with reduced lubricant flow, little experimental data on its effects on system stability and performance can be found in the literature. This study looks at overall system performance of a test rig operating under reduced oil supply flow rates by observing steady-state bearing performance indicators and baseline vibrational response of the shaft. The test rig used in this study was designed to be dynamically similar to a high-speed industrial compressor. It consists of a 1.55 m long, flexible rotor supported by two tilting pad bearings with a nominal diameter of 70 mm and a span of 1.2 m. The first bending mode is located at approximately 5,000 rpm. The tiling-pad bearings consist of five pads in a vintage, flooded bearing housing with a length to diameter ratio of 0.75, preload of 0.3, and a load-between-pad configuration. Tests were conducted over a number of operating speeds, ranging from 8,000 to 12,000 rpm, and bearing loads, while systematically reducing the oil supply flow rates provided to the bearings under each condition. For nearly all operating conditions, a low amplitude, broadband subsynchronous vibration pattern was observed in the frequency domain from approximately 0–75 Hz. When the test rig was operated at running speeds above its first bending mode, a distinctive subsynchronous peak emerged from the broadband pattern at approximately half of the running speed and at the first bending mode of the shaft. This vibration signature is often considered a classic sign of rotordynamic instability attributed to oil whip and shaft whirl phenomena. For low and moderate load conditions, the amplitude of this 0.5x subsynchronous peak increased with decreasing oil supply flow rate at all operating speeds. Under the high load condition, the subsynchronous peak was largely attenuated. A discussion on the possible sources of this subsynchronous vibration including self-excited instability and pad flutter forced vibration is provided with supporting evidence from thermoelastohydrodynamic (TEHD) bearing modeling results. Implications of reduced oil supply flow rate on system stability and operational limits are also discussed.


Author(s):  
J. Quintelier ◽  
P. Samyn ◽  
P. De Baets ◽  
J. Degrieck

On a Pin-on-Disc test rig with composite disc and steel pin tribological experiments were done on pultruded glass fiber reinforced polymer matrix composites plates. The wear and frictional behavior strongly depends on the structure. Also the normal load plays an important role in the frictional behavior, which is of greater importance than the speed. The formation of a thin polymer film onto the wear track results in a lowering of the coefficient of friction with 20%.


Author(s):  
J. J. Moore ◽  
A. Palazzolo ◽  
R. Gadangi ◽  
T. A. Nale ◽  
S. A. Klusman ◽  
...  

Abstract A high speed damper test rig has been assembled at Texas A&M University to develop rotordynamic dampers for rocket engine turbopumps that operate at cryogenic temperatures, such as those used in the Space Shuttle Main Engines (SSMEs). Damping is difficult to obtain in this class of turbomachinery due to the low temperature and viscosity of the operating fluid. An impact damper has been designed and tested as a means to obtain effective damping in a rotorbearing system. The performance and behavior of the impact damper is verified experimentally in a cryogenic test rig at Texas A&M. Analytical investigations indicate a strong amplitude dependence on the performance of the impact damper. An optimum operating amplitude exists and is determined both analytically and experimentally. In addition, the damper performance is characterized by an equivalent viscous damping coefficient. The test results prove the impact damper to be a viable means to suppress vibration in a cryogenic rotorbearing system.


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