Effects of EAF Slag’s Milling Time and Firing Temperature to EAF Slag Added Ceramic Tile’s Properties

2016 ◽  
Vol 846 ◽  
pp. 172-176 ◽  
Author(s):  
Choon Siong Lim ◽  
Pao Ter Teo ◽  
Nurulakmal Mohd Sharif

Significant quantity of solid wastes, especially electric arc furnace (EAF) slag is generated by the growing Malaysia’s steel industries. Recycling them offer a more sustainable solution and also added value to the solid wastes. Therefore, in this project, an attempt was made to recycle the EAF slag waste as one of raw materials in ceramic tile. In our preliminary study of assessing the suitability of the slag in ceramic tile, it was found that at fixed firing temperature of 1150°C, increasing of EAF slag added (wt.%) would deteriorate the properties of tile produced. Meanwhile, introduce an additional silica and feldspar led to better properties of the tile. Optimum composition of the ceramic tile was found to be 40 wt.% EAF slag – 30 wt.% – 20 wt.% silica – 10 wt.% feldspar. Hence, this study aims to further improve the properties of the tile by varying EAF slag’s milling time (15 minutes and 30 minutes) and firing temperature (1075°C, 1100°C, 1125°C and 1150°C). Results obtained show that as milling time was increased from 15 minutes to 30 minutes, average particle size, X50 of the slag was reduced from 53 µm to 3 µm. When the particles size of EAF slag added was smaller, the tile had a higher modulus of rupture (MOR), higher bulk density, lower apparent porosity and water absorption. The improved MOR was due to increase in total anorthite and wollastonite crystalline phases (wt.%) in the tile. The MOR was the highest at firing temperature of 1100°C for 3µm EAF slag particle whereas for larger particle size (53µm), the MOR was highest at 1150°C. This suggests possible improvement in reduction of firing temperature when smaller particles are used.

2003 ◽  
Vol 17 (26) ◽  
pp. 1399-1403 ◽  
Author(s):  
T. BALAJI ◽  
Y. PURUSHOTHAM ◽  
R. GOVINDAIAH ◽  
M. K. SHARMA ◽  
ARBIND KUMAR ◽  
...  

The oxygen concentration of tantalum powder is critical for the fabrication of solid electrolyte tantalum capacitors. In the present paper an attempt has been made to study the influence of milling time, milling speed (rotations per minute (RPM)) of the vibratory disc mill and average particle size of tantalum powder on oxygen concentrations. It was observed that milling time is directly related to the oxygen content of the powder mass. However, the rotational speed of the mill also contributes to the particle size distribution and ambience gas content of the particles.


Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1769 ◽  
Author(s):  
Dora Janovszky ◽  
Ferenc Kristaly ◽  
Tamas Miko ◽  
Adam Racz ◽  
Maria Sveda ◽  
...  

Nanocrystalline/amorphous powder was produced by ball milling of Ti50Cu25Ni20Sn5 (at.%) master alloy. Both laser diffraction particle size analyzer and scanning electron microscope (SEM) were used to monitor the changes in the particle size as well as in the shape of particles as a function of milling time. During ball milling, the average particle size decreased with milling time from >320 µm to ~38 µm after 180 min of milling. The deformation-induced hardening and phase transformation caused the hardness value to increase from 506 to 779 HV. X-ray diffraction (XRD) analysis was used to observe the changes in the phases/amorphous content as a function of milling time. The amount of amorphous fraction increased continuously until 120 min milling (36 wt % amorphous content). The interval of crystallite size was between 1 and 10 nm after 180 min of milling with 25 wt % amorphous fractions. Cubic Cu(Ni,Cu)Ti2 structure was transformed into the orthorhombic structure owing to the shear/stress, dislocations, and Cu substitution during the milling process.


2011 ◽  
Vol 110-116 ◽  
pp. 3639-3644 ◽  
Author(s):  
Sharifah Adzila ◽  
Iis Sopyan ◽  
Mohd Hamdi Bin Abd Shukor

Mechanochemical synthesis of two or more different precursors is a simple method to prepare metallic alloys, polymer and ceramic composite materials. This mechanical reaction based synthesis also has been employed to produce hydroxyapatite (HA) powder for bone implant application. In this present study, we employed mechanochemical method to synthesize hydroxyapatite nanopowder from dry mixture of calcium hydroxide (Ca (OH)2) and di-ammonium hydrogen phosphate [(NH4)2HPO4] powders. The effect of mechanochemical process on powder properties was investigated. Three rotation speeds of 170 rpm (M1), 270 rpm (M2) and 370 rpm (M3) were chose with 15 hours milling time respectively. The milling time at 370 rpm (M3) was extended to 30 hours (T1) and 60 hours (T2). Characterization of nanopowders were accomplished by Fourier transform infrared (FTIR), X-ray diffraction (XRD), nanosizer analysis, field emission scanning electron microscope (FESEM) and transmission electron microscope (TEM). Rotation speed and milling time affected the obtained powders with nanocrystallite HA structure. The narrow peaks appeared with the incremental of crystallite size (9 – 21 nm) and crystallinity (21-59%) when the rotation speed was increased to 370 rpm (M3). However, particle size distribution (322-192 nm) was decreased with the rotation speed. Morphological evaluation indicated that the average particle size of resultant powder which consists of agglomerate crystals and irregular shapes reached about 17 - 36 nm. The as synthesized nanopowder showed that 370 rpm at 15 hours of milling is the suitable parameter to be applied for hydroxyapatite nanopowder synthesis in mechanochemical method.


2007 ◽  
Vol 560 ◽  
pp. 115-120 ◽  
Author(s):  
Miguel Montoya-Dávila ◽  
Max A. Pech-Canul ◽  
Martin I. Pech-Canul

The effect of particle size distribution and particle size ratio of SiCp in SiCp/SiO2 preforms on the microstructure, microhardness of SiCp reinforcements, modulus of rupture, and superficial hardness of Al/SiCp composites produced by pressureless infiltration has been investigated. SiCp/SiO2 preforms in the form of plates (4cm x 3cm x 0.5cm) have been pressureless infiltrated by the alloy Al-15.52 Mg-13.62 Si (wt. %) at 1100 oC for 60 min under inert atmosphere. SiC powders with average particle size of 10, 68 and 140 μm are mixed with SiO2 powders and preforms of 40 % porosity with unimodal, bimodal and trimodal size distributions are prepared by uniaxial compaction. The bimodal (small: large) and trimodal (small: medium: large) preforms are prepared with different particle size ratios in the following levels: 1:1, 3:1, 1:3, 2:2:2, 3:2:1, 3:1:2. Results from characterization by XRD, SEM and energy dispersive X-ray spectrometry show that the typical microstructure of the composites contains the MgAl2O4 (spinel), AlN and MgO phases formed during processing as well as partially reacted silica, SiC, Si and Al. It is found that the density, reinforcement microhardness, modulus of rupture and superficial hardness of the composites increase all with wider particle size distribution. However, whilst the modulus of rupture is mainly affected on going from unimodal and bimodal to trimodal distribution, superficial hardness and microhardness are mostly influenced on going from unimodal to bimodal and trimodal distribution.


1970 ◽  
Vol 26 (1) ◽  
pp. 16 ◽  
Author(s):  
S Balasubramanian ◽  
Rajkumar Rajkumar ◽  
K K Singh

Experiment to identify ambient grinding conditions and energy consumed was conducted for fenugreek. Fenugreek seeds at three moisture content (5.1%, 11.5% and 17.3%, d.b.) were ground using a micro pulverizer hammer mill with different grinding screen openings (0.5, 1.0 and 1.5 mm) and feed rate (8, 16 and 24 kg h-1) at 3000 rpm. Physical properties of fenugreek seeds were also determined. Specific energy consumptions were found to decrease from 204.67 to 23.09 kJ kg-1 for increasing levels of feed rate and grinder screen openings. On the other hand specific energy consumption increased with increasing moisture content. The highest specific energy consumption was recorded for 17.3% moisture content and 8 kg h-1 feed rate with 0.5 mm screen opening. Average particle size decreased from 1.06 to 0.39 mm with increase of moisture content and grinder screen opening. It has been observed that the average particle size was minimum at 0.5 mm screen opening and 8 kg h-1 feed rate at lower moisture content. Bond’s work index and Kick’s constant were found to increase from 8.97 to 950.92 kWh kg-1 and 0.932 to 78.851 kWh kg-1 with the increase of moisture content, feed rate and grinder screen opening, respectively. Size reduction ratio and grinding effectiveness of fenugreek seed were found to decrease from 4.11 to 1.61 and 0.0118 to 0.0018 with the increase of moisture content, feed rate and grinder screen opening, respectively. The loose and compact bulk densities varied from 219.2 to 719.4 kg m-3 and 137.3 to 736.2 kg m-3, respectively.  


2020 ◽  
Vol 27 (22) ◽  
pp. 3623-3656 ◽  
Author(s):  
Bruno Fonseca-Santos ◽  
Patrícia Bento Silva ◽  
Roberta Balansin Rigon ◽  
Mariana Rillo Sato ◽  
Marlus Chorilli

Colloidal carriers diverge depending on their composition, ability to incorporate drugs and applicability, but the common feature is the small average particle size. Among the carriers with the potential nanostructured drug delivery application there are SLN and NLC. These nanostructured systems consist of complex lipids and highly purified mixtures of glycerides having varying particle size. Also, these systems have shown physical stability, protection capacity of unstable drugs, release control ability, excellent tolerability, possibility of vectorization, and no reported production problems related to large-scale. Several production procedures can be applied to achieve high association efficiency between the bioactive and the carrier, depending on the physicochemical properties of both, as well as on the production procedure applied. The whole set of unique advantages such as enhanced drug loading capacity, prevention of drug expulsion, leads to more flexibility for modulation of drug release and makes Lipid-based nanocarriers (LNCs) versatile delivery system for various routes of administration. The route of administration has a significant impact on the therapeutic outcome of a drug. Thus, the non-invasive routes, which were of minor importance as parts of drug delivery in the past, have assumed added importance drugs, proteins, peptides and biopharmaceuticals drug delivery and these include nasal, buccal, vaginal and transdermal routes. The objective of this paper is to present the state of the art concerning the application of the lipid nanocarriers designated for non-invasive routes of administration. In this manner, this review presents an innovative technological platform to develop nanostructured delivery systems with great versatility of application in non-invasive routes of administration and targeting drug release.


2020 ◽  
Vol 17 ◽  
Author(s):  
Mohammad Hossain Shariare ◽  
Tonmoy Kumar Mondal ◽  
Hani Alothaid ◽  
Md. Didaruzzaman Sohel ◽  
MD Wadud ◽  
...  

Aim: EPAS (evaporative precipitation into aqueous solution) was used in the current studies to prepare azithromycin nanosuspensions and investigate the physicochemical characteristics for the nanosuspension batches with the aim of enhancing the dissolution rate of the nanopreparation to improve bioavailability. Methods: EPAS method used in this study for preparing azithromycin nanosuspension was achieved through developing an in-house instrumentation method. Particle size distribution was measured using Zetasizer Nano S without sample dilution. Dissolved azithromycin nanosuspensions were also compared with raw azithromycin powder and commercially available products. Total drug content of nanosuspension batches were measured using an Ultra-Performance Liquid Chromatography (UPLC) system with Photodiode Array (PDA) detector while residual solvent was measured using gas chromatography (GC). Results: The average particle size of azithromycin nanosuspension was 447.2 nm and total drug content was measured to be 97.81% upon recovery. Dissolution study data showed significant increase in dissolution rate for nanosuspension batch when compared to raw azithromycin and commercial version (microsuspension). The residual solvent found for azithromycin nanosuspension is 0.000098023 mg/ mL or 98.023 ppb. Conclusion: EPAS was successfully used to prepare azithromycin nanoparticles that exhibited significantly enhanced dissolution rate. Further studies are required to scale up the process and determine long term stability of the nanoparticles.


Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2003
Author(s):  
Wei Xu ◽  
Jintao Wei ◽  
Zhengxiong Chen ◽  
Feng Wang ◽  
Jian Zhao

The type and fineness of a filler significantly affect the performance of an asphalt mixture. There is a lack of specific research on the effects of filler fineness and dust from aggregates on the properties of epoxy asphalt (EA) mixtures. The effects of aggregate dust and mineral powder on the properties of an EA mixture were evaluated. These filler were tested to determine their fineness, specific surface area and mineral composition. The effects of these fillers on the EA mastic sample and mixture were evaluated. The morphology of the EA mastic samples was analyzed using scanning electron microscopy (SEM). The effects of the fillers on the Marshall stability, tensile strength and fatigue performance of the EA mixture were evaluated. The dust from the aggregates exhibited an even particle size distribution, and its average particle size was approximately 20% of that of the mineral powder. The SEM microanalysis showed that the EA mastic sample containing relatively fine dust formed a tight and dense interfacial bonding structure with the aggregate. The EA mixture sample containing filler composed of dust from aggregate had a significantly higher strength and longer fatigue life than that of the EA sample containing filler composed of mineral powder.


2021 ◽  
Vol 13 (15) ◽  
pp. 8122
Author(s):  
Shijie Tian ◽  
Weiqiang Tan ◽  
Xinyuan Wang ◽  
Tingting Li ◽  
Fanhao Song ◽  
...  

Surface activity of humic acid (HA) and its six sub-fractions isolated from forest soil were characterized by surface tension measurements, dynamic light scattering, and laser doppler electrophoresis. The surface tension of HA and its sub-fractions reduced from 72.4 mN·m−1 to 36.8 mN·m−1 in exponential model with the increasing concentration from 0 to 2000 mg·L−1. The critical micelle concentration (CMC) and Z-average particle size ranged from 216–1024 mg·L−1 and 108.2–186.9 nm for HA and its sub-fractions, respectively. The CMC have related with alkyl C, O-alkyl C, aromatic C, and carbonyl C (p < 0.05), respectively, and could be predicted with the multiple linear regression equation of CMC, CMC = 18896 − 6.9 × C-296 × alkyl C-331 × aromatic C-17019 × H/C + 4054 × HB/HI (p < 0.05). The maximum particle size was 5000 nm after filtered by a membrane with pore size of 450 nm, indicating HA and its sub-fractions could progressed self-assembly at pH 6.86. The aggregate sizes of number-base particle size distributions were mainly in six clusters including 2 ± 1 nm, 5 ± 2 nm, 10 ± 3 nm, 21 ± 8 nm, 40 ± 10 nm, and >50 nm analyzed by Gaussian model that maybe due to the inconsistency of the components and structures of the HA sub-fractions, requiring further study. It is significance to explore the surface activity of HA and its sub-fractions, which is helpful to clarify the environmental behavior of HA.


2012 ◽  
Vol 476-478 ◽  
pp. 1138-1141
Author(s):  
Zhi Qiang Wei ◽  
Qiang Wei ◽  
Li Gang Liu ◽  
Hua Yang ◽  
Xiao Juan Wu

Ag nanoparticles were successfully synthesized by hydrothermal method under the polyol system combined with traces of sodium chloride, Silver nitrate(AgNO3) and polyvinylpyrrolidone (PVP) acted as the silver source and dispersant respectively. The samples by this process were characterized via X-ray powder diffraction (XRD), Brunauer–Emmett–Teller (BET) adsorption equation, transmission electron microscopy (TEM) and the corresponding selected area electron diffraction (SAED) to determine the chemical composition, particle size, crystal structure and morphology. The experiment results indicate that the crystal structure of the samples is face centered cubic (FCC) structure as same as the bulk materials, The specific surface area is 24 m2/g, the particle size distribution ranging from10 to 50 nm, with an average particle size about 26 nm obtained by TEM and confirmed by XRD and BET results.


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