APPLICATION OF COMPUTER SIMULATION IN IMPROVING THE PROCESS OF SCREWS PRODUCTION

2017 ◽  
Vol 66 (0) ◽  
pp. 89-96
Author(s):  
Julia Siderska ◽  
Katarzyna Perkowska
Keyword(s):  
Computer Simulation ◽  
Spatial Arrangement ◽  
Simulation Software ◽  
Production Flow ◽  
Processing Times ◽  
Machine Simulation ◽  
Process Line ◽  
Set Up ◽  
Plant Simulation

The aim of this work is to present and discuss the possibility of using computer simulation to improve the production flow of sheet metal screws in the carpentry plant. The paper includes descriptive and schematic characterization of the present production system of the plant in one of the Polish companies. Using the Tecnomatix Plant Simulation software, a digital model of the process line was drawn up, mirroring the spatial arrangement of workstations in the production hall and their operators, as well as actual processing times and set-up times of each machine. Simulation was performed to identify bottlenecks in the entire production process, and several modifications were proposed on that basis so as to optimize the workloads of the workstations and increase production.

scholarly journals Analysis and Optimization of Two Film-Coated Tablet Production Processes by Computer Simulation: A Case Study

Processes ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 67
Author(s):  
Stefanie Hering ◽  
Nico Schäuble ◽  
Thomas M. Buck ◽  
Brigitta Loretz ◽  
Thomas Rillmann ◽  
...  
Keyword(s):  
Computer Simulation ◽  
Model Building ◽  
Discrete Event ◽  
Simulation Software ◽  
Labor Costs ◽  
Event Simulation ◽  
Processing Times ◽  
Production Processes ◽  
Coated Tablet ◽  
Pharmaceutical Production

Increasing regulatory demands are forcing the pharmaceutical industry to invest its available resources carefully. This is especially challenging for small- and middle-sized companies. Computer simulation software like FlexSim allows one to explore variations in production processes without the need to interrupt the running process. Here, we applied a discrete-event simulation to two approved film-coated tablet production processes. The simulations were performed with FlexSim (FlexSim Deutschland—Ingenieurbüro für Simulationsdienstleistung Ralf Gruber, Kirchlengern, Germany). Process visualization was done using Cmap Tools (Florida Institute for Human and Machine Cognition, Pensacola, FL, USA), and statistical analysis used MiniTab® (Minitab GmbH, Munich, Germany). The most critical elements identified during model building were the model logic, operating schedule, and processing times. These factors were graphically and statistically verified. To optimize the utilization of employees, three different shift systems were simulated, thereby revealing the advantages of two-shift and one-and-a-half-shift systems compared to a one-shift system. Without the need to interrupt any currently running production processes, we found that changing the shift system could save 50–53% of the campaign duration and 9–14% of the labor costs. In summary, we demonstrated that FlexSim, which is mainly used in logistics, can also be advantageously implemented for modeling and optimizing pharmaceutical production processes.

Development and Characterization of Tapered Silicon Etch Process by Topography Modeling for TSV Application

2010 ◽  
Vol 7 (1) ◽  
pp. 58-66
Author(s):  
N. Ranganathan ◽  
A. Malar ◽  
D.Y. Lee ◽  
K. Prasad ◽  
K.L. Pey
Keyword(s):  
Simulation Software ◽  
Process Models ◽  
Process Technology ◽  
Lag Effects ◽  
Aspect Ratios ◽  
Wide Range ◽  
Simulation Results ◽  
Set Up ◽  
High Degree

A dual-etch via tapering technology has been presented which combines Bosch process and isotropic etch process. It has been shown that the dual-etch process technology provides a high degree of process flexibility to the user by independently controlling and optimizing the etch rate and profile tapering process. Based on experimental work, RIE process models have been set up using ELITE simulation software from Silvaco. Detailed DOE has been done to optimize the RIE models so that the experimental and simulation results match over a wide range of via geometries and aspect ratios. The optimized models have been further used to predict the aspect ratio induced RIE lag effects.

scholarly journals Identification of production bottlenecks with the use of Plant Simulation software

2016 ◽  
Vol 8 (4) ◽  
pp. 103-112 ◽  
Author(s):  
Mateusz Kikolski
Keyword(s):  
Computer Simulation ◽  
Production Capacity ◽  
Simulation Models ◽  
Simulation Software ◽  
Computer Assisted ◽  
Problem Analysis ◽  
Production Lines ◽  
Major Objective ◽  
Plant Simulation ◽  
Research Show

Abstract The problem of bottlenecks is a key issue in optimising and increasing the efficiency of manufacturing processes. Detecting and analysing bottlenecks is one of the basic constraints to the contemporary production enterprises. The enterprises should not ignore problems that significantly influence the efficiency of the processes. People responsible for the proper course of production try to devise methods to eliminate bottlenecks and the waiting time at the production line. The possibilities of production lines are limited by the throughput of bottlenecks that disturb the smoothness of the processes. The presented results of the experimental research show the possibilities of a computer simulation as a method for analysing problems connected with limiting the production capacity. A computer-assisted simulation allows for studying issues of various complexities that could be too work-consuming or impossible while using classic analytical methods. The article presents the results of the computer model analysis that involved the functioning of machinery within a chosen technological line of an enterprise from a sanitary sector. The major objective of the paper is to identify the possibility of applying selected simulation tool while analysing production bottlenecks. An additional purpose is to illustrate the subjects of production bottlenecks and creating simulation models. The problem analysis involved the application of the software Tecnomatix Plant Simulation by Siemens. The basic methods of research used in the study were literature studies and computer simulation.

scholarly journals Manufacturing Capacity Management By Using Modern Simulation Tools

2021 ◽  
Vol 3 (1) ◽  
pp. 129-138
Author(s):  
Marek Krynke
Keyword(s):  
Computer Simulation ◽  
Manufacturing Process ◽  
Input Data ◽  
Capacity Management ◽  
Simulation Software ◽  
Production Flow ◽  
Simulation Tools ◽  
Verification Process ◽  
Account System ◽  
The Impact

Abstract Determining the parameters of the production system as well as the choice of the type of manufactured elements flow shall appoint the level of effectiveness of the manufacturing process. The article presents an example of implementation the simulation verification process of the production flow, taking into account system constraints. The basic stages of developing a simulation model in this process are discussed, taking into account the necessary information and input data. The results show the impact of the application selected flow scenarios on the level of generated costs and the duration of the manufacturing process. The process of assessing individual variants of the organization production was performed on the basis of the results obtained by computer simulation in the FlexSim simulation software.

A Design of Miniature Wideband Patch Antenna Based on Computer Simulation Technology

2014 ◽  
Vol 971-973 ◽  
pp. 1037-1040
Author(s):  
Chen Liang
Keyword(s):  
Computer Simulation ◽  
Patch Antenna ◽  
High Frequency ◽  
Simulation Software ◽  
The Finite Element Method ◽  
Simulation Technology ◽  
Design Cycle ◽  
Short Needle ◽  
Set Up ◽  
Substrate Medium

in this paper, based on the finite element method, using the high frequency simulation software HFSS, set up simulation model, by changing the antenna model substrate medium, using slot loaded with a short needle, simulated and achieved a miniature wideband patch antenna for WCDMA, The computer simulation technology has greatly reduced the antenna design cycle and cost.

scholarly journals Study of online measurements techniques of metallic phase spatial distribution into a corium pool

2020 ◽  
Vol 225 ◽  
pp. 08003
Author(s):  
D. Tisseur ◽  
M. Cavaro ◽  
F. Rey ◽  
K. Paumel ◽  
N. Chikhi ◽  
...  
Keyword(s):  
Heavy Metal ◽  
Melting Furnace ◽  
Oxide Phase ◽  
Immiscible Liquid ◽  
Simulation Software ◽  
Induction Melting ◽  
X Rays ◽  
On Line ◽  
Set Up

In the context of in-vessel retention (IVR) strategy in order to better assess the risk of reactor vessel failure, the knowledge related to the kinetics of immiscible liquid phases stratification phenomenon needs to be further improved. So far, only one medium-scale experiment (MASCA-RCW, in the frame of the OECD MASCA program) gives direct information regarding the transient relocation of metal below the oxide phase through post-mortem measurements. No experimental characterization of the stratification inversion kinetics when heavy metal becomes lighter and relocates at the top exists. Further investigation of these hydrodynamic and thermochemical processes could be made possible thanks to on line instrumentation enabling to follow displacement of oxidic and metallic phases into the corium pool. At CEA Cadarache, studies are under progress to set up innovative technologies for corium stratification monitoring which would be integrated to a cold crucible induction melting furnace. Based on space and time resolution specifications, three on-line measurements techniques were selected and studied. The first one is an ultrasonic technique using a refractory material waveguide and based on a time-of-flight measurement. We present the feasibility approach with the preliminary results obtained during experiments at high temperature on VITI facility. The second method consists in electromagnetic characterization of the corium pool thanks to an excitation by a magnetic field induced by surroundings coils and measurement of magnetic response by sensors placed around the crucible. A modelling study has enabled to define an appropriate experimental configuration. An experimental set up has also been tested to verify the calculation results. The third technique is 2D X-rays imaging. A feasibility study for a real-time X-ray imagingwith a framerate of 1 image/s has been performed using home-made simulation software MODHERATO, accounting forscattering, based on corium behavior previsions. Results on thedetection of interfaces between different type of corium phases(oxide, light metal, heavy metal) are shown.

scholarly journals The Use of a Genetic Algorithm for Sorting Warehouse Optimisation

Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1197
Author(s):  
Patrik Grznár ◽  
Martin Krajčovič ◽  
Arkadiusz Gola ◽  
Ľuboslav Dulina ◽  
Beáta Furmannová ◽  
...  
Keyword(s):  
Genetic Algorithm ◽  
Genetic Algorithms ◽  
Business Processes ◽  
Optimal Number ◽  
Simulation Software ◽  
Heuristic Methods ◽  
Major Purpose ◽  
Processing Times ◽  
Speed Up ◽  
Plant Simulation

In the last decade, simulation software as a tool for managing and controlling business processes has received a lot of attention. Many of the new software features allow businesses to achieve better quality results using optimisation, such as genetic algorithms. This article describes the use of modelling and simulation in shipment and sorting processes that are optimised by a genetic algorithm’s involvement. The designed algorithm and simulation model focuses on optimising the duration of shipment processing times and numbers of workers. The commercially available software Tecnomatix Plant Simulation, paired with a genetic algorithm, was used for optimisation, decreasing time durations, and thus selecting the most suitable solution for defined inputs. This method has produced better results in comparison to the classical heuristic methods and, furthermore, is not as time consuming. This article, at its core, describes the algorithm used to determine the optimal number of workers in sorting warehouses with the results of its application. The final part of this article contains an evaluation of this proposal compared to the original methods, and highlights what benefits result from such changes. The major purpose of this research is to determine the number of workers needed to speed up the departure of shipments and optimise the workload of workers.

Computer Simulation of Amperometric Biosensor Response to Mixtures of Compounds

2002 ◽  
Vol 7 (2) ◽  
pp. 3-14 ◽  
Author(s):  
R. Baronas ◽  
J. Christensen ◽  
F. Ivanauskas ◽  
J. Kulys
Keyword(s):  
Computer Simulation ◽  
Enzymatic Reaction ◽  
Diffusion Equations ◽  
Response Data ◽  
Finite Difference Technique ◽  
Stationary Diffusion ◽  
Biosensor Array ◽  
Menten Kinetic ◽  
Biosensor Response

A mathematical model of amperometric biosensors has been developed. The model bases on non-stationary diffusion equations containing a non-linear term related to Michaelis-Menten kinetic of the enzymatic reaction. The model describes the biosensor response to mixtures of multiple compounds in two regimes of analysis: batch and flow injection. Using computer simulation, large amount of biosensor response data were synthesised for calibration of a biosensor array to be used for characterization of wastewater. The computer simulation was carried out using the finite difference technique.

Rapid, Refined, and Robust Method for Expression, Purification, and Characterization of Recombinant Human Amyloid-beta M1-42

2019 ◽  
Author(s):  
Priya Prakash ◽  
Travis Lantz ◽  
Krupal P. Jethava ◽  
Gaurav Chopra
Keyword(s):  
Amyloid Beta ◽  
Western Blots ◽  
Force Microscopy ◽  
E Coli ◽  
Atomic Force ◽  
Set Up ◽  
Short Time

Amyloid plaques found in the brains of Alzheimer’s disease (AD) patients primarily consists of amyloid beta 1-42 (Ab42). Commercially, Ab42 is synthetized using peptide synthesizers. We describe a robust methodology for expression of recombinant human Ab(M1-42) in Rosetta(DE3)pLysS and BL21(DE3)pLysS competent E. coli with refined and rapid analytical purification techniques. The peptide is isolated and purified from the transformed cells using an optimized set-up for reverse-phase HPLC protocol, using commonly available C18 columns, yielding high amounts of peptide (~15-20 mg per 1 L culture) in a short time. The recombinant Ab(M1-42) forms characteristic aggregates similar to synthetic Ab42 aggregates as verified by western blots and atomic force microscopy to warrant future biological use. Our rapid, refined, and robust technique to purify human Ab(M1-42) can be used to synthesize chemical probes for several downstream in vitro and in vivo assays to facilitate AD research.

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