INFLUENCE OF 3D PRINTING technology OF AUTOMOTIVE PARTS MADE OF PLASTICS ON THEIR TRIBOLOGICAL PROPERTIES

Tribologia ◽  
2021 ◽  
Vol 294 (6) ◽  
pp. 65-70
Author(s):  
Andrzej Posmyk ◽  
Przemysław Marzec
Keyword(s):  
3D Printing ◽  
Tribological Properties ◽  
Deposition Velocity ◽  
Wear Intensity ◽  
Technological Parameters ◽  
Minimal Height ◽  
Automotive Parts ◽  
Drive Belt ◽  
Reciprocating Movement ◽  
S Deposition

This paper presents results of tribological examinations of chosen automotive subassemblies made of plastics by using of 3D-printing. The influence of chosen technological parameters, i.e. plastic temperature, the velocity of printing head, and the height of deposited simple layer on wear of samples produced of PA 12 polymer rubbing against hard anodised sliding guide of car sunroof is defined. It was found that samples printed at minimal temperature (t = 240°C), a minimal height of deposited simple layer (h = 0,1 mm), and a minimal (40 mm/s) and maximal (v = 60 mm/s) deposition velocity show the minimal wear. Examining under similar conditions (p = 0.4 MPa, v = 2.5 m/s, reciprocating movement) of samples made by using press moulding cut out from car sub-assemblies for a comparison were carried out. As a result of experiments, it was concluded that the wear intensity of roller stretching drive belt made from composite (PA15GF) and the wear intensity of the belt itself during sliding, caused by seizure of bearing, is so high that menaces engine with damage.

Influence of Constructive and Technological Parameters at Generated Spiral Parts with DLP 3D Printing Process

2019 ◽  
Vol 56 (4) ◽  
pp. 801-811
Author(s):  
Mircea Dorin Vasilescu
Keyword(s):  
3D Printing ◽  
Great Influence ◽  
Polymerization Process ◽  
Generation Process ◽  
Technological Parameters ◽  
Printing Process ◽  
The Third ◽  
Solid Models ◽  
Specific Factors ◽  
Printing Processes

This work are made for determine the possibility of generating the specific parts of a threaded assembly. If aspects of CAD generating specific elements was analysed over time in several works, the technological aspects of making components by printing processes 3D through optical polymerization process is less studied. Generating the threaded appeared as a necessity for the reconditioning technology or made components of the processing machines. To determine the technological aspects of 3D printing are arranged to achieve specific factors of the technological process, but also from the specific elements of a trapezoidal thread or spiral for translate granular material in supply process are determined experimentally. In the first part analyses the constructive generation process of a spiral element. In the second part are identified the specific aspects that can generation influence on the process of realization by 3D DLP printing of the two studied elements. The third part is affected to printing and determining the dimensions of the analysed components. We will determine the specific value that can influence the process of making them in rapport with printing process. The last part is affected by the conclusions. It can be noticed that both the orientation and the precision of generating solid models have a great influence on the made parts.

scholarly journals Influence of Technological Parameters on the Emision on DLP 3D Printing Process

2020 ◽  
Vol 70 (12) ◽  
pp. 4387-4392
Keyword(s):  
3D Printing ◽  
Point Of View ◽  
Particulate Emissions ◽  
Technological Parameters ◽  
Printing Process ◽  
Laboratory Activity ◽  
Emission Point ◽  
Measurement Methodology ◽  
Made In

The present work addresses the issue of emissions requires it made in resin polymerization processes at 3D digital light process (DLP) printing. From an emission point of view, both particulate and chemical emissions are analysed in the form of gases during the DLP printing process. In the paper, we present first the element, which are study. In second part of the paper, we presented the printer, material for printing, measuring apparatus for emission and measurement methodology. In the three part of paper, we made the determinations for gas emissions. Will follow the determinations for particulate emissions. In the final chapter, the data generated by the printing emissions related to the problems specific to the laboratory activity and it has made the specific conclusion in rapport with the printing process. Keywords: 3D printing; emission particles; air pollution, resin material, DLP printing

scholarly journals Influence of Technological Parameters on the Dimension of GEAR Parts Generated with PLA Matherial by FDM 3D Printing

2018 ◽  
Vol 55 (2) ◽  
pp. 247-251 ◽  
Author(s):  
Mircea Dorin Vasilescu ◽  
Traian Fleser
Keyword(s):  
Computer Simulation ◽  
3D Printing ◽  
Gear Tooth ◽  
Energy Resource ◽  
Electric Machines ◽  
Resource Consumption ◽  
Point Of View ◽  
Technological Parameters ◽  
Functional Characteristics

The purpose of this research is to establish the technology of 3D printable production on the principle of FDM of gears made of PLA, ABS and PETG mainly. In the paper we present first the dimensional generation and specific aspects that need to be considered to produce gears with internal or external teeth of the cylindrical type with vertical or inclined teeth. Generating the gears appeared as a necessity for the reconditioning of the components of the processing machines and of the electric machines made both in the process of elaboration of the bachelor�s and the laboratory works, with reduced energy resource consumption and low pollution as low as possible. After the construction, we past to identify the dimension that have implications for both mechanical and kinematic resistance to achieve a product with good cinematic and functional characteristics. After that are made an analysis of the layers generated, both from the computer simulation and from the point of view of the analysis of layers physically generated on a gear tooth with external teeth.

ESTIMATION OF TRIBOLOGICAL PROPERTIES OF SELECTED PLASTICS MATERIALS MANUFACTURED BY EXTRUSION AND 3D PRINTING

Tribologia ◽  
2021 ◽  
Vol 294 (6) ◽  
pp. 7-12
Author(s):  
Henryk Bąkowski ◽  
Zbigniew Krzysiak
Keyword(s):  
Wear Resistance ◽  
3D Printing ◽  
Aluminium Alloy ◽  
Tribological Properties ◽  
Dry Friction ◽  
Tribological Characteristics ◽  
3D Printer ◽  
Reciprocating Motion ◽  
Block System ◽  
Materials Used

The following work presents the results of research about the assessment of tribological properties of plastics used as components in modes of transport. For this purpose, the wear resistance of materials used in 3D printing (PA6CF and ABS), and extrusion moulding (PA) were tested. The tribological research was carried out with the use of the T-05 tester in the roller-block system. The samples in the form of cuboids with a concave rounding of one wall were made on a 3D printer using the FDM method. The counter-sample was a ring made of aluminium alloy subjected to anodizing. The research was carried out under a variable loads, in reciprocating motion, under dry friction conditions. After that the tribological characteristics were assessed. The research and analysis of the results confirmed the possibility of using selected plastics in modes of transport.

scholarly journals Study of the Influence of Technological Parameters on Generating Flat Part with Cylindrical Features in 3D Printing with Resin Cured by Optical Processing

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1941
Author(s):  
Aurel Tulcan ◽  
Mircea Dorin Vasilescu ◽  
Liliana Tulcan
Keyword(s):  
3D Printing ◽  
Flat Surface ◽  
Coordinate Measuring Machine ◽  
3D Printer ◽  
Light Control ◽  
Technological Parameters ◽  
Optical Processing ◽  
Measuring Machine ◽  
The Impact

The objective of this paper is to determine how the supporting structure in the DLP 3D printing process has influences on the characteristics of the flat and cylindrical surfaces. The part is printed by using the Light Control Digital (LCD) 3D printer technology. A Coordinate Measuring Machine (CMM) with contact probes is used for measuring the physical characteristics of the printed part. Two types of experiment were chosen by the authors to be made. The first part takes into consideration the influence of the density of the generated supports, at the bottom of the printed body on the characteristics of the flat surface. In parallel, it is studying the impact of support density on the dimension and quality of the surface. In the second part of the experiment, the influence of the printed supports dimension on the flatness, straightness and roundness of the printed elements were examined. It can be observed that both the numerical and dimensional optimum zones of the support structure for a prismatic element could be determined, according to two experiments carried out and the processing of the resulting data. Based on standardized data of flatness, straightness and roundness, it is possible to put in accord the values determined by measurement within the limits of standardized values.

THE INFLUENCE OF THE ADDITION OF GRAPHITE ON THE TRIBOLOGICAL PROPERTIES OF POLYLACTIC (PLA) APPLIED IN 3D PRINTING TECHNOLOGY

Tribologia ◽  
2018 ◽  
Vol 277 (1) ◽  
pp. 89-93 ◽  
Author(s):  
Wojciech PAWLAK ◽  
Wojciech WIELEBA ◽  
Janusz KLUCZYŃSKI ◽  
Lucjan ŚNIEŻEK
Keyword(s):  
3D Printing ◽  
Tribological Properties ◽  
Testing Machine ◽  
Linear Wear ◽  
Optimal Composition ◽  
Fused Filament Fabrication ◽  
Pin On Disc ◽  
The Coefficient Of Friction ◽  
Steel Disc ◽  
Preliminary Research

The article presents the results of studies on the influence of the addition of graphite to a PLA filament on linear wear and the coefficient of friction. A cylinder of 8 millimetre diameter manufactured in Fused Filament Fabrication process, popularly called 3D printing was used as a specimen. Studies were conducted on pin-on-disc testing machine, in which the cylinders mentioned above were paired with a steel disc – the counter-specimen. Specimens used in research were enriched by 5%, 10%, 20%, and 30% of graphite in comparison to the base filament – Natural PLA, which were not enriched with any additions that could improve its tribological properties. The experiment was conducted as a preliminary research. The gained results create a basis to select the optimal composition of additions to the PLA to create a filament with better tribological properties.

scholarly journals Determining the parameters for a 3D-printing process using the fused deposition modeling in order to manufacture an article with the required structural parameters

2021 ◽  
Vol 2 (1 (110)) ◽  
pp. 70-80
Author(s):  
Oleksii Vambol ◽  
Andrii Kondratiev ◽  
Svitlana Purhina ◽  
Maryna Shevtsova
Keyword(s):  
3D Printing ◽  
Fused Deposition Modeling ◽  
Structural Parameters ◽  
Technological Parameters ◽  
Non Linear Programming ◽  
Fused Deposition ◽  
Elasticity Module ◽  
Deposition Modeling ◽  
The Impact ◽  
Printing Parameters

The mass application of FDM technology is slowed down due to the difficulty of selecting 3D printing parameters in order to manufacture an article with the required characteristics. This paper reports a study into the impact of 3D printing parameters (temperature, print speed, layer height) on mechanical parameters (strength, elasticity module), as well as on the accuracy of printing and roughness of the surface of a specimen based on thermoplastic (PLA plastic). Several batches of specimens were fabricated for this study in accordance with ASTM D638 and ASTM D695, which were tested for tension, geometric accuracy, and roughness. Based on the experimental data, regression analysis was carried out and the functional dependences of the strength, elasticity module, printing precision, roughness of a surface on 3D printing parameters (temperature, speed, thickness of the layer) were constructed. In addition, the derived mathematical model underlying a method of non-linear programming has established such printing parameters that could provide for the required properties of a structure. The analytical dependences reported in the current work demonstrate a high enough determination factor in the examined range of parameters. Using functional dependences during the design phase makes it possible to assess the feasibility of its manufacture with the required properties, reduce the time to work out the process of printing it, and give recommendations on the technological parameters of 3D printing. The recommendations from this study could be used to make PLA-plastic articles for various purposes with the required properties

scholarly journals Study of the possibilities of 3D printing in ship modeling using the example of manufacturing a model of a small vessel for hydrodynamic testing in an experimental pool

2020 ◽  
Author(s):  
Alexander Vladimirovich Dektyarev ◽  
Pavel Gennadievich Zobov ◽  
Pavel Romanovich Grishin ◽  
Vladimir Nikolaevich Morozov
Keyword(s):  
3D Printing ◽  
3D Model ◽  
Three Dimensional ◽  
3D Scanning ◽  
Technological Parameters ◽  
Geometric Shapes ◽  
Adhesive Compound ◽  
3D Printers ◽  
Test Pool ◽  
Hydrodynamic Testing

Abstract The relevance of the work is determined by a fundamentally new direction of 3D printing in the manufacture of ship models for hydrodynamic testing. In this paper, we study the towing drag of a model of a small boat manufactured using additive three-dimensional printing technologies. Based on the dimensions of the 3D printers used and the technological parameters of working with them, as well as the design features of the test pool, small-sized vessels of a series of kayaks, kayaks and canoes, which are of sufficient length, but not too wide and high, were investigated as a prototype of the future model, which is ideal under the methods of additive manufacturing. A base of prototypes of vessels of this class has been compiled and a rationale has been given for the choice of the prototype vessel itself for research, including an analysis of the design of the vessels presented, the availability of design and technological documentation, as well as technological schemes for manufacturing the model. A 3D model of the vessel was developed, its optimization for 3D printing and analysis of geometric shapes for deviations from ITTC requirements. The study of deviations of the geometric shapes of the ship model from shrinkage deformations was carried out using 3D scanning with the development of a technological scheme for describing this process. When developing a 3D model, in the process of 3D printing, as well as processing the results of 3D scanning, modern software tools — FreeShip, Autodesk Inventor, Cloud Compare, and others — were used in the work. In the manufacture of the model, the new DPA adhesive compound formula was used, able to provide durable joints for PLA plastic products. It was found that the measurements prove the possibility of using 3D printing for the production of ship models for hydrodynamic testing, subject to all the nuances of the technology.

scholarly journals Technical considerations on the 3D printing components with DLP 3D printing process with ecological resin

2020 ◽  
Vol XXIII (1) ◽  
pp. 34-40
Author(s):  
Mircea Dorin Vasilescu
Keyword(s):  
3D Printing ◽  
Control Programme ◽  
Point Of View ◽  
Technological Parameters ◽  
Technical Parameters ◽  
Dimensional Measurement ◽  
Organic Resin ◽  
And Control ◽  
Measurement And Control ◽  
Technical Considerations

The purpose of this work is to analyse the technological aspects of the realization of components by 3D printing for the production of plan parts for experimental devices or stands. The author of this work envisages the realization of flat elements to which it can be determined how the organic resin material behaves when printing 3D with additive DLP technology. The work is structured in 5 chapters. In the first chapter, an analysis of how to make the plan elements by the additive DLP technology specific to the experimental programme adopted in this paper. The analysis will be carried out both constructively and functionally taking into account possibilities for designing components and making them. Chapter two is allocated to ordering technological parameters for 3D printing generation of parts defining the main technical parameters for generating them with ecological resin. The next chapter is allocated to analysing how to carry out the printer command program and check the structure of the element. In the four chapter, the dimensional measurement and control programme with dimensional and optical is presented. The last chapter is allocated to conclusions and comparisons from a technological point of view compared to other specific technologies for generating the analysed elements.

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