Reutilizing Waste Iron Tailing Powders as Filler in Mortar to Realize Cement Reduction and Strength Enhancement

Recently, the massive accumulation of waste iron tailings powder (WITP) has resulted in significant environmental pollution. To solve this problem, this paper proposes an original mortar replacement (M) method to reuse waste solids and reduce cement consumption. In the experiment, the author employed an M method which replaces water, cement, and sand with WITP under constant water/cement and found that the strength development can be significantly improved. Specifically, a mortar with 20% WITP replacement can obtain a 30.95% improvement in strength development. To study the internal mechanism, we performed experiments such as thermogravimetric analysis (TGA), mercury intrusion porosimetry (MIP), and SEM. The results demonstrate that the nucleation effect and pozzolanic effect of WITP can help promote cement hydration, and MIP reveals that WITP can effectively optimize pore structure. In addition, 1 kg 20% WITP mortar reduced cement consumption by 20%, which saves 19.98% of the economic cost. Comprehensively, our approach achieves the effective utilization of WITP and provides a favorable reference for practical engineering.

Evaluation of Thermal Properties of Composites Prepared from Pistachio Shell Particles Treated Chemically and Polypropylene

The purpose of the present work was to prepare polypropylene (PP) matrix composited filled with chemically treated pistachio shell particles (PTx), and evaluate their effect on the composites’ thermal properties. PP-PTx composites were formulated in different PTx content (from 2 to 10 phr) in a mixing chamber, using the melt-mixing process. The PTx were chemically treated using a NaOH solution and infrared spectroscopy (FTIR). According to thermogravimetric analysis (TGA), the treatment of pistachio shell particles resulted in the remotion of lignin and hemicellulose. The thermal stability was evaluated by means of TGA, where the presence of PTx in composites showed a positive effect compared with PP pristine. Thermal properties such as crystallization temperature (Tc), crystallization enthalpy (∆Hc), melting temperature (Tm) and crystallinity were determinate by means differential scanning calorimetry (DSC); these results suggest that the PTx had a nucleation effect on the PP matrix, increasing their crystallinity. Dynamic mechanical analysis (DMA) showed that stiffness of the composites increase compared with that PP pristine, as well as the storage modulus, and the best results were found at a PTx concentration of 4 phr. At higher concentrations, the positive effect decreased; however, they were better than the reference PP.

Study on the Influence of Silica Fume (SF) on the Rheology, Fluidity, Stability, Time-Varying Characteristics, and Mechanism of Cement Paste

In this study, the rheology, fluidity, stability, and time-varying properties of cement paste with different substitute contents of silica fume (SF) were investigated. The result showed that the effects of SF on macro-fluidity and micro-rheological properties were different under different water–cement ratios. The addition of SF increased the yield stress and plastic viscosity in the range of 2.61–18.44% and 6.66–24.66%, respectively, and reduced the flow expansion in the range of 4.15–18.91%. The effect of SF on cement paste gradually lost its regularity as the w/c ratio increased. The SF can effectively improve the stability of cement paste, and the reduction range of bleeding rate was 0.25–4.3% under different water–cement ratios. The mathematical models of rheological parameters, flow expansion, and time followed the following equations: τ(t) = τ0 + k0t, η(t) = η0eat, and L(t) = L0 − k1t, L(t) = L0 − k1t − a1t2. The SF slowly increased the rheological parameters in the initial time period and reduced the degree of fluidity attenuation, but the effect was significantly enhanced after entering the accelerated hydration period. The mechanism of the above results was that SF mainly affected the fluidity and rheology of the paste through the effect of water film thickness. The small density of SF particles resulted in a low sedimentation rate in the initial suspended paste, which effectively alleviated the internal particle agglomeration effect and enhanced stability. The SF had a dilution effect and nucleation effect during hydration acceleration, and the increase of hydration products effectively increased the plastic viscosity.

Effect of twinning and Al-Nd phase on dynamic recrystallization in rolled Mg-Al-Zn-Nd alloy at the moderate strain rate

The dynamic recrystallization of Mg-Al-Zn-Nd alloy during moderate strain rate rolling was studied using electron backscatter diffraction (EBSD) and an energy dispersive spectrometer (EDS). The results showed three kinds of twinnings produced in the alloy in the strain rate range of 4.2 s-1 ~ 7.3 s-1, including {101 ̅2} extension twinning, {101 ̅1} contraction twinning, and {101 ̅1}-{101 ̅2} double twinning. The extension twinnings decreased gradually with the increase of strain rate. The dynamic recrystallization mechanisms during hot rolling under moderate strain rate conditions mainly include grain boundary nucleation, twinning nucleation, and secondary particle assistant nucleation. The dynamic recrystallization mechanism induced by twinning is mainly {101 ̅1}-{101 ̅2} double twinnings. In addition, the strain value near the Al-Nd phase and grain boundary is higher than in grain. The Al-Nd particles in Mg-Al-Zn-Nd alloy play an auxiliary nucleation effect on dynamic recrystallization during hot rolling deformation.

SEBS as an Effective Nucleating Agent for Polystyrene Foams

Different percentages of an elastomeric phase of styrene-ethylene-butylene-styrene (SEBS) were added to a polystyrene (PS) matrix to evaluate its nucleating effect in PS foams. It has been demonstrated that a minimum quantity of SEBS produces a high nucleation effect on the cellular materials that are produced. In particular, the results show that by adding 2% of SEBS, it is possible to reduce the cell size by 10 times while maintaining the density and open cell content of the foamed materials. The influence of this polymeric phase on the glass transition temperature (Tg) and the shear and extensional rheological properties has been studied to understand the foaming behavior. The results indicate a slight increase in the Tg and a decrease of the shear viscosity, extensional viscosity, and strain hardening coefficient as the percentage of SEBS increases. Consequently, an increase in the density and a deterioration of the cellular structure is detected for SEBS amounts higher than 3%.

Crystallization Behaviors of Composites Comprising Biodegradable Polyester and Functional Nucleation Agent

In this study, a thorough study of the crystallization behaviors of the biodegradable polymer composites of poly(ethylene succinate) (PESu) and hexagonal boron nitride (h-BN) was carried out. We found that h-BN had a significant nucleation effect on crystallization behaviors. DSC isothermal crystallization results demonstrated that the crystallization time of the PESu/h-BN composites became shorter after adding h-BN. The rate constant k values calculated from the Avrami equation were larger for the composites, demonstrating that PESu’s crystallization rate was increased by adding h-BN. TEM and SEM images showed the well-dispersed h-BN in the PESu matrix. Optical microscopy revealed that the PESu/h-BN composites formed more and smaller spherulites than neat PESu did, which confirmed that h-BN caused the nucleation effect. H-BN also accelerated non-isothermal crystallization kinetics. We discussed the behaviors of the Mo model, which demonstrated that h-BN promoted the kinetics of non-isothermal crystallization. The XRD diffraction patterns showed that h-BN in the composites would not obviously change the crystalline structure of PESu.

Speckle-Based Sensing of Microscopic Dynamics in Expanding Polymer Foams: Application of the Stacked Speckle History Technique

Microscopic structural rearrangements in expanding polylactide foams were probed using multiple dynamic scattering of laser radiation in the foam volume. Formation and subsequent expansion of polylactide foams was provided by a rapid or slow depressurization of the “plasticized polylactide–supercritical carbon dioxide” system. Dynamic speckles induced by a multiple scattering of laser radiation in the expanding foam were analyzed using the stacked speckle history technique, which is based on a joint mapping of spatial–temporal dynamics of evolving speckle patterns. A significant decrease in the depressurization rate in the case of transition from a rapid to slow foaming (from 0.03 MPa/s to 0.006 MPa/s) causes dramatic changes in the texture of the synthesized stacked speckle history maps. These changes are associated with transition from the boiling dynamics of time-varying speckles to their pronounced translational motions and are manifested as significant slopes of individual speckle traces on the recovered stacked speckle history maps. This feature is interpreted in terms of the actual absence of a new cell nucleation effect in the expanding foam upon slow depressurization on the dynamic scattering of laser radiation.

Preparation of PP/PP-g-MAH/C15A Nanocomposite by Melt Extrusion Process and Comparative Study of its Mechanical and Non-Isothermal Crystallization Behaviour

Nanocomposite films have been prepared by melt blending method with the help of twin screw extruder using polymer polypropylene(PP)nucleating agent like organically modified nanoclay at optimum loading condition. Compatibilizers such as polypropylene grafted maleic anhydride (PP-g-MAH) were used for better compatibility between polymer matrix and filler. The effect of organoclay on nucleation effect and subsequent incremental values in mechanical and thermal behavior of different nanocomposite films has been investigated and explained with justifications. The tensile properties have shown to be improved in presence of clay nanoparticles due to resistance exerted by clay layers against plastic deformation of the polymer. Thermal properties measured by differential scanning calorimeter shows increased crystallization temperature of the nanocomposites in presence of clay particles and compatibilizer of optimum concentration.

Application of Graphene in Fiber-Reinforced Cementitious Composites: A Review

Graphene with fascinating properties has been deemed as an excellent reinforcement for cementitious composites, enabling construction materials to be smarter, stronger, and more durable. However, some challenges such as dispersion issues and high costs, hinder the direct incorporation of graphene-based reinforcement fillers into cementitious composites for industrial production. The combination of graphene with conventional fibers to reinforce cement hence appears as a more promising pathway especially towards the commercialization of graphene for cementitious materials. In this review paper, a critical and synthetical overview on recent research findings of the implementation of graphene in fiber-reinforced cementitious composites was conducted. The preparation and characterization methods of hybrid graphene-fiber fillers are first introduced. Mechanical reinforcing mechanisms are subsequently summarized, highlighting the main contribution of nucleation effect, filling effect, interfacial bonding effect, and toughening effect. The review further presents in detail the enhancements of multifunctional properties of graphene-fiber reinforced cementitious composites, involving the interfacial properties, mechanical properties, durability, electrical conductivity, and electromagnetic interference shielding. The main challenges and future prospects are finally discussed to provide constructive ideas and guidance to assist with relevant studies in future.