The Evolution of Intumescent Char in Flame-Retardant Coatings Based on Amino Resin

Intumescent flame-retardant (IFR) coatings have been gaining more attention. The behaviors of intumescent char in IFR coatings play the most important role in its flame-retardant properties. However, the evolution of intumescent char throughout the whole process of protection is still unclear. In this study, both the formation and shrinkage of char were studied. The formulation of IFR includes melamine modified urea-formaldehyde resin (MUF), ammonium polyphosphate (APP) and pentaerythritol (PER). The flame-retardant properties of the coating were measured by the cone calorimeter (CONE). The evolution of the volume and the pore size distribution of char were monitored. The morphological and chemical structures were characterized by the scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). The results show that the evolution of intumescent char could be divided into three stages. More than 50% shrinkage of char occurs in the second stage. There are obvious transformations of the morphological and chemical structures of char between the different stages.

Synthesis of waterborne hydroxyl acrylate resins and its application in VOC-free waterborne coatings

Purpose A kind of the Z-6020/E-44 modified waterborne hydroxyl acrylate resin (Z-WEA) and its application in volatile organic compound-free waterborne coatings were prepared. Design/methodology/approach The Z-6020/E-44 modified waterborne hydroxyl acrylate resin (Z-WEA) was obtained dropwise by adding a mixed solution of methyl methacrylate, n-butyl acrylate, hydroxyethyl methacrylate, acrylic acid and an initiator into a pre-prepared solution of isopropyl alcohol and E-44 and by semi-continuous solution polymerization, and this chain was further extended with organosiloxane (Z-6020) through graft copolymer, which was then neutralized with organic base and dispersed with water, with waterborne amino resin curing agent to form a film, and the properties were tested. Findings The results showed that when the dosage of initiator was 2.5% accounts for the total acrylic monomer, the hydroxyl content was 10%; the dosage of E-44 was 16%; the dosage of Z-6020 was 6%; the mass ratio of hard and soft monomer was 2.0:1; the neutralization was 100%; Z-6020/E-44 modified waterborne hydroxyl acrylate resin (Z-WEA) had excellent dispersion performance in water and storage stability; water absorption of cured film was 7.8%; pencil hardness reached 5H; adhesive force was 1 level; and the film was uniform and endowed with remarkable heat resistance, high gloss and good fullness. Practical implications This paper established a method to synthesize Z-6020/E-44 modified waterborne hydroxyl acrylate resin (Z-WEA) with green surfactants that can be used in the coatings, adhesives, finishing agents and so on. Originality/value This paper provides a method of preparing Z-6020/E-44 modified waterborne hydroxyl acrylate resin (Z-WEA) and with waterborne amino resin curing agent to form a film, and the film is uniform and endowed with remarkable heat resistance, high gloss and good fullness and meets the requirements of high-grade paint.

Enantioselective Resolution of (R, S)-DMPM by a Adsorption-Covalent Crosslinked Esterase PAE07 from Pseudochrobactrum Asaccharolyticum WZZ003

(R)-N-(2,6-dimethylphenyl) alanine ((R)-MAP-acid) is an important chiral intermediate of the Fungicide (R)-Metalaxyl. In this study, ten kinds of immobilized resins(XAD1180N, H103, HAD7HP, D3520, NKA, D101 , DM11,850 JinKai, Primary amino resin and 850 synthetic resin) were used to adsorption-covalent crosslinked esterase PAE07 for splitting (R, S)-DMPM. The resin D3520 with porous structure and hydrophobic polystyrene was selected for immobilization as the carrier, after optimization of the immobilization conditions, the enzyme load is 20:1 (mg/g), the adsorption time is 4h, and the adsorption buffer pH is 7.0 . The Km and Vmax of the free esterases were 35.66 mM and 4.46 mM/mg·min, respectively, The Km and Vmax of the immobilized PAE07 were 19.05 mM and 2.84 mM/mg·min. The SEM analysis showed that the immobilized esterase PAE07 had higher thermal stability, pH stability and substrate specifity than those from the free esterase. Under the optimal conditions,the reaction was carried out at 35°C and 200 rpm for resolution of 350 mM substrate for 14 hours, the conversion rate reached 48%, and the e.e.p was 99.5%.The repeatability of immobilized esterase PAE07 was evaluated by continuous catalytic resolution of (R, S)-DMPM. The results showed that after 15 times of repeated use, 86.2% of the relative enzyme activity was retained. These results proved that immobilized esterase PAE07 as a new catalyst had great potential for the application and industrial enzymatic resolution of (R, S)-DMPM to prepare (R)-metalaxyl.

Effect of Nano-additive on the Bonding Strength and Formaldehyde Emission of the Plywood Adhesive during Manufacturing of Wood Based Panel Products

Nano science and nano technology provides numerous opportunities for enhancing the properties of wood based panel products. In this study an extender was made using nano silicon dioxide ( Sio2), nano calcium carbonate( CaCo3) with some specialty chemicals at a certain reciprocal proportion. Efficacy study was carried out with both phenolic and amino resin in terms of rheological and formaldehyde emission test using reinforcement of nano additive as extender at different concentration level. The plywood panels has been tested as per IS: 1734-1983 for mechanical properties. The rheological and adhesive properties has been tested as per IS 848: 2006. The test data reveals that enhancement of rheological, bonding and mechanical properties have been achieved after reinforcement of synthetic resin. The increase in the percentage of nano-additive caused an increase of viscosity, glue shear strength and minimizing the formaldehyde emission than using individual nano silicon dioxide ( Sio2), nano calcium carbonate( CaCO3) instead of the extender made by combination of above. Using nano additive extender at 5%, there is an increase in glue shear strength in the glue line and enhanced rheological properties in amino resin based adhesive was observed.

Preparation and characterization of waterborne alkyd-amino baking coatings based on waste polyethylene terephthalate

The recycling of polyethylene terephthalate (PET) is the most attractive method for PET waste management because it not only decreases the load on landfill space, but also provides opportunities for reducing the use of raw petrochemical products. Therefore, in this investigation, neopentyl glycol is used for alcoholysis of waste PET, and glycolyzed PET product was applied for preparation of the waterborne alkyd resin. Furthermore, the waterborne alkyd-amino baking coatings were prepared from the waterborne alkyd based on glycolyzed waste PET and melamine formaldehyde resin and applied on tinplate. The waterborne alkyd-amino resin films showed excellent adhesion, balanced hardness and flexibility, high gloss and outstanding chemical resistance except for alkali resistance owing to hydrolysis of ester bonds.

3D Printing of Amino Resin-based Photosensitive Materials on Multi-parameter Optimization Design for Vascular Engineering Applications

Cardiovascular diseases are currently the most common cause of death globally and of which, the golden treatment method for severe cardiovascular diseases or coronary artery diseases are implantations of synthetic vascular grafts. However, such grafts often come with rejections and hypersensitivity reactions. With the emergence of regenerative medicine, researchers are now trying to explore alternative ways to produce grafts that are less likely to induce immunological reactions in patients. The main goal of such studies is to produce biocompatible artificial vascular grafts with the capability of allowing cellular adhesion and cellular proliferation for tissues regeneration. The Design of Experimental concepts is employed into the manufacturing process of digital light processing (DLP) 3D printing technology to explore near-optimal processing parameters to produce artificial vascular grafts with vascular characteristics that are close to native vessels by assessing for the cause and effect relationships between different ratios of amino resin (AR), 2-hydroxyethyl methacrylate (HEMA), dopamine, and curing durations. We found that with proper optimization of fabrication procedures and ratios of materials, we are able to successfully fabricate vascular grafts with good printing resolutions. These had similar physical properties to native vessels and were able to support cellular adhesion and proliferation. This study could support future studies in exploring near-optimal processes for fabrication of artificial vascular grafts that could be adapted into clinical applications.

A novel chemical-consolidation sand control composition: Foam amino resin system

A novel chemical-consolidation method based foam amino resin system of sand control systems in the oilfield is reported. This sand control technique is more superior to the conventional method owing to its advantages such as the outstanding resistance and lower density as well as simple process preparation. The apparent density of the foam resin system ranges from 0.528 g/cm3 to 0.634 g/cm3 at room temperature. Moreover, the system has excellent foaming properties and excellent compatibility with the formation fluids. In addition, the foam amino resin sand consolidation system was optimized and investigated. Simultaneously, the sand-fixing performance of the foam resin system was comprehensively assessed. The optimized conditions are as follows: curing temperature, 60°C; curing time, 12 h; consolidated core compressive strength, 6.28 MPa. Furthermore, the consolidated core showed remarkable resistance to the formation fluids. In summary, the foam resin system effectively met the requirements of the sand control and the horizontal wells in the oilfield.

Feasibility of a Polymer Foaming Agent as a Grouting Material for Broken Coal Masses

A new soluble polymer foaming (PF) grouting material was developed by using hydrophilic amino resin as the base material and adding other cross-linking, foam, foam stabilizing, toughening, and coupling agents. The PF material exhibited low viscosity, excellent adhesion, and strong penetration. The grouting reinforcement effect of the proposed PF material on broken coal masses was investigated and compared with that of traditional superfine cement (SC) through simulation experiments. Results showed that after grouting, fractures, joints, and other failure planes inside raw coal were filled and bonded, and the mechanical strength of the grout-coal concretion improved relative to the residual strength of raw coal. The average uniaxial compressive strength of SC specimens was 6.16 MPa, whereas that of PF specimens was 10.85 MPa. Moreover, the PF specimens presented an obvious characteristic of plastic strengthening. Analyzing the reinforcement effect of the grouting materials on the basis of single structural plane theory revealed that at the critical state, the average σ3 value of SC specimens was 1.43 MPa, whereas that of PF specimens was 3.09 MPa. In addition, coordination between the lateral and axial deformations of the PF specimens during compression promoted the formation of a bearing structure that can adapt to deformation. This structure is crucial for the safe operation of coal mines.