The Basic Layout of a Denim Textile Industry: A Basic Review

Denim was produced in the city of Nîmes in France and was originally called the serge de Nîmes. The word denim is an English colloquialism of the French term: “denim.” Day by day Bangladesh denim sector very much developed and helps to increase productivity. Bangladesh have seen a significant increase in investing in denim fabric manufacturing, increasing the country’s production performance by reducing fabric dependence on imports. It is important due to its aspects of durability, and not easily torn which benefited physical laborers much. The government also plays a vital role in denim textile industry. This paper shows different section of denim textile industry such as: sewing section, cutting section, washing, IE and finishing department. The main aim of this paper is how to role all the section of denim textile industry. Textile education is insufficient without industry attachment, which bridges the gap between theoretical and practical aspects and acclimates students to the industrial world. We can gain about theoretical development on an industrial level from this attachment. We can understand more about the machines used in various departments, their technical specifications, characteristics, operating system, and so on, and we believe that without this type of industrial connection, it is impossible to obtain industry-based information about textile engineering adequately. The Industrial Attachment on Denim Manufacturing Technology was used to organize this study (sewing section, cutting, IE, washing section, CAD Section, and finishing department. Various operating procedures for the production of denim in the industry are presented in this paper. The technique and process of several procedures and processes are presented here such as machine specifications, manpower, maintenance, layout of the different section, dye processes and wet processes.

Impact of Washing Process on the Physical Properties of Denim Fabric (Twill and Dobby)

The study was focused on investigating the impact of different washing processes (dark shade, medium shade, light shade) on various properties of denim fabric. Two different types of fabrics with twill and dobby weave constructions were produced from cotton, spandex, and polyester yarn, and different types of washing processes were applied. Dimensional stability, tensile strength, tearing strength, EPI and PPI, weight, colorfastness to rubbing, colorfastness to perspiration (acid and alkaline), and colorfastness to water was investigated and comparisons were made statistically between the before washed sample and after washed sample. It is found that the process result shows better tear and tensile strength in case of dark & medium shade wash than light shade wash. On the other hand, weight and EPI & PPI have shown better result for light wash than other wash. Colorfastness to rubbing, Colorfastness to water, and Colorfastness to perspiration (acid and alkaline medium) are similar. The shrinkage% is higher especially in the weft direction of the fabric for light wash than the dark wash.

Cotton canvas trousers washing: an inception of a new horizon in apparel industry

Nowadays, fashionable trouser (denim) with washing effect is very popular, especially among the youth. The global fashion trend has led to the development of diverse washing processes that are predominantly applied to denim fabric. However, no known research has studied the application of the washing effect on canvas fabric. Therefore, this paper aims to make fashionable canvas fabric trousers by applying various washing effects. To do so, ready-to-dye canvas fabric trouser was constructed, then dyed with dischargeable reactive dye (Lava). Chemical washing processes such as whisker, enzyme, and PP spray were then applied on dyed canvas trousers. Finally, developed samples were being characterized by mechanical tests such as tensile strength, tear strength, stiffness, abrasion, pilling, colorfastness to wash, and colorfastness to rubbing. Besides, to evaluate fabric surface, various tests such as Scanning Electronic Microscope (SEM), Reflectance% values have also been characterized. Tensile strength, tear strength, stiffness, reflectance% value, and wear index% changed significantly for every subsequent process. The tensile strength of finished trousers was 489.87 N at warp and 350.57 N at weft direction and the tear strength was 48.01 N and 35.56 N at warp and weft direction, respectively. The reflectance% value of 18.74 was observed at the PP sprayed area. Overall, the research revealed the possibility of using cotton canvas as a pair of fashionable trousers contributing to the development of the apparel industry.

The comfort properties of hemp and flax blended denim fabrics with common industrial washing treatments

In this study, the moisture, thermal, and tactile comfort properties of flax and hemp blended denim fabrics treated with selected common industrial washing treatments were analyzed. Being used recently in denim fabric production, four different types of flax and hemp blended fabrics in different compositions and a reference cotton fabric were produced in similar construction and treated with rinse, stone, and bleach washes. The impact of fiber composition and the washing treatments on comfort properties was analyzed statistically. The findings revealed that the blended fabrics had better moisture comfort properties and thermal resistance than the cotton fabrics. Moreover, their tactile comfort properties were within acceptable limits. The washing treatments improved the comfort properties of all fabrics in a similar way.

New Laccase-Mediated System Utilized for Bio-Discoloration of Indigo-Dyed Denim Fabrics

In this study, indigo-dyed denim fabric was decolorized by washing and printing with separate and simultaneous applications of laccase enzyme, sodium hydrosulfite, and cellulase enzyme. In this regard, the surface reflectance and color coordinates of the discolored fabrics were analyzed, and SEM photographs of the treated fabrics were prepared to analyze their surfaces. Finally, the effects of the discoloration process and materials on various parameters of the treated samples were investigated, including moisture content, creaserecovery angle, air permeability, and abrasion resistance. The color experiments showed that the discoloration mechanism with the combined use of laccase enzyme, sodium hydrosulfite, and cellulose enzyme had a significant effect on the improvement of the lightness (L*) of the samples, as the lightness of the treated samples was improved by 101.18 percent and 55.79 percent in both printing and washing, respectively. Furthermore, examination of specimen color coordinates revealed that the hue of the treated samples was changed to blue and green, and the purity of color (C*) was improved. The increased moisture content and air permeability of the treated specimens suggested that the comfort of the jeans clothing provided by these treatment methods had improved. As a result, it should be noted that the mediating action of sodium hydrosulfite was significantly influential for discoloration of denim with the laccase enzyme.

Impact of abrasion on strength, elasticity and elastic recovery properties of stretch-denim fabric

PurposeIn recent times, the usage of elastane-containing denim garments has increased, as it provides fit and comfort both at the same time. The purpose of the study is to understand the effect of abrasion on the durability of comfort related to body movement and shape retention property of the stretch-denim fabric.Design/methodology/approachThe paper investigates the effect of abrasion on the initial tensile properties, recovery and resilience properties of the stretch-denim fabric. Further, to analyse the effect of the composition of the elastane yarn, three different types of elastane yarns having different types of sheath (covering) fibre, structure and different levels of elastane content have been used in the weft.FindingsThe comfort related to body movement and the shape retention properties of the stretch-denim fabric got affected due to abrasive damage. The elastane yarn composition and structure played an important role in determining the extent of the change in such properties during abrasion. The fabric with a higher level of elastane content suffered a greater loss in shape-retention properties due to abrasion. The extent of mass loss in stretch-denim fabric does not always correlate to the extent of loss in the comfort and shape-retention properties.Originality/valueMost of the earlier studies have investigated the effect of abrasion on the durability aspect of the stretch-denim fabric. In a practical scenario, the stretch-denim garments are rarely discarded due to tearing or change in appearance but mainly due to bagging, i.e. distortion in shape after usage. Thus, the study on the combined effect of the abrasion and cyclic loading on the comfort and shape-retention properties will help to predict the performance of the apparel during usage.

Proses Bleach Washing pada Kain Denim yang Dicelup dengan Zat Warna Indigo Menggunakan Natrium Hipochlorit (NaOCl)

The process of bleach washing on denim fabrics produces a paler or lighter shabby effect. The shabby effect is produced by using an oxidizing agent. The application of sodium hypochlorite can cause a decrease in color aging of denim fabrics and high tensile strength. The pH condition also affects the occurrence of oxycellulose damage which will affect the final result. Inappropriate pH will cause a very high oxidation process and produce a less shabby effect and can cause a decrease in tensile strength. Therefore, the concentration of NaOCl and pH must be adjusted properly so that optimal results are obtained. The purpose of this study was to determine the effect of optimum concentration of sodium hypochorite (NaOCl) and pH on the physical properties of denim fabric. After the process of bleach washing process experiment was carried out, a test was carried out based on two-factor Anova statistical data and the optimum visual test fabric results were obtained at a NaOCl concentration of 2 g/L using alkaline pH (10-11). The test values were obtained as follows: color fastness to rubbing are 3-4 for dry, 2-3 for wet, tensile strength 67.4 kg in warp direction, 43.1 in weft direction, fabric stiffness in warp direction 430.48, weft direction 344.54. The factory standard for a tensile strength of 65 kg warp direction, 40 kg weft direction, color fastness to rubbing 3 for dry rubbing and 2 for wet rubbing. Keywords: bleach washing, denim, sodium hypochlorite, oxycellulose, color fastnes

Metamorphosis

The word metamorphosis representing the meaning the process of transformation, alteration, change and rebirth. Metamorphosis is an idea inspired from the adaptation of traditional Malay male attire which is transformed into a more casual and fashionable attire as well as wearable for any occasions. This contemporary design of traditional Malay male attire provides a phenomenon as it goes together with the current fashion development in the world of globalization. The main aim of this study is to explore, examine and analyze the nature of Malay clothes. This study also describes the existence of type of dresses, the way they are used and sensitivity to clothes received as a heritage of Malay culture. As stated by Siti Zainon Ismail (2004) since the 15th century AD, there is the concept of clothing, "wearing the Malay way" recorded in old Malay literary texts in “Hikayat Hang Tuah”. The writing is viewed as a cultural record of clothing, how it is used and elements of traditional values ​​and norms in the Malay culture. Objective for this product is to transform the traditional style of Malay male attire to a “new look” by following the current fashion trend. Every piece of the design plays with the characters and the uniqueness of this traditional attire which is persistently inscribed in the Malay history books such as kekek, pesak, cekak musang, tulang belut and many more. The wearing of traditional Malay male attire can be seen nowadays only in certain events and occasions. Among the attire studied here are baju Kurung teluk belanga, baju sikap, baju kehormatan Barat, baju takwa, and baju kurung cekak musang. These original designs are given a new twist or in other word, new fashion trends. The usage of stripes and checker patterns gives life and reminisce the memory the once loved age-old patterns. The softer denim fabric is used to give it a trendier effect instead of the usually used fabrics. It can be concluded that what modernization have done on this traditional attire to be as a casual wear for Malaysian men is acceptable.