Developing MgF2 nanoparticles for improved anti-reflection coating on aspherical lenses

In general, MgF2, which is a low-reflective coating material, has a refractive index of 1.38. The refractive index of a single layer of MgF2 is not sufficient for industrial applications. In this study, an anti-reflection MgF2 coating film with low reflectivity and high wear resistance was synthesized to be used as a single layer with a TEOS binder. The prepared anti-reflection coating film was coated in the form of nanoparticles on a curvature lens having an aspherical surface coefficient by spin coating, and the correlation with optical properties was confirmed through particle size measurement. The MgF2 nanoparticle AR coating film was characterized by LDPSA, UV-Vis, SEM and ellipsometry. Mechanical and optical properties were confirmed with a minimum reflectance of 0.1% or less and a low refractive index of 1.24–1.25.

Broadband Anti-Reflection Coatings Fabricated by Precise Time-Controlled and Oblique-Angle Deposition Methods

Broadband anti-reflection (AR) coatings are essential elements for improving the photocurrent generation of photovoltaic modules and enhancing visibility in optical devices. In this paper, we report a hybrid-structured, anti-reflection coating that combines multi-layer thin films with a single top-oblique deposited layer. By simply introducing this low-refractive index layer, the broadband anti-reflection properties of optical thin films can be improved while simplifying the preparation. Precise time-controlled and oblique-angle deposition (OAD) methods were used to fabricate the broadband AR coating. By accurately measuring and adjusting the design errors for the thin and thick film layers, 22-layer and 36-layer AR coatings on a sapphire substrate with a 400–2000 nm wideband were obtained. This bottom-up preparation process and AR coating design have the potential to significantly enhance the broadband antireflective properties for many optical systems and reduce the manufacturing cost of broadband AR coatings.

Influence of Back Contact Annealing Temperature in the mc-Si Solar Cell Fabrication Process

The boron doped multi-crystalline silicon (mc-Si) ingot was grown using the directional solidification process. Grown ingots were converted into bricks and then to wafers. We have fabricated silicon solar cells from the multi-crystalline silicon wafers. The minority carrier lifetime of the wafers is around 15-25 ms. Annealing was made after back and front contact during the fabrication process. The effect of back contact annealing temperature has been investigated. Annealing the device at 5830C for 5 sec gives better results. Typical open circuit voltage (Voc) of the devices is around ~540-550mV. The best cell had a power conversion efficiency of ~9 % with a typical acceptor doping density ~ 2.35 E+15 per cm3 (The devices reported here do not have AR coating layer, no passivation was done and the surfaces are also not textured).

Nanoindentation Hardness and Practical Scratch Resistance in Mechanically Tunable Anti-Reflection Coatings

This work presents fundamental understanding of the correlation between nanoindentation hardness and practical scratch resistance for mechanically tunable anti-reflective (AR) hardcoatings. These coatings exhibit a unique design freedom, allowing quasi-continuous variation in the thickness of a central hardcoat layer in the multilayer design, with minimal impact on anti-reflective optical performance. This allows detailed study of anti-reflection coating durability based on variations in hardness vs. depth profiles, without the durability results being confounded by variations in optics. Finite element modeling is shown to be a useful tool for the design and analysis of hardness vs. depth profiles in these multilayer films. Using samples fabricated by reactive sputtering, nanoindentation hardness depth profiles were correlated with practical scratch resistance using three different scratch and abrasion test methods, simulating real world scratch events. Scratch depths from these experiments are shown to correlate to scratches observed in the field from consumer electronics devices with chemically strengthened glass covers. For high practical scratch resistance, coating designs with hardness >15 GPa maintained over depths of 200–800 nm were found to be particularly excellent, which is a substantially greater depth of high hardness than can be achieved using previously common AR coating designs.

A Comparative Study of Adhesion Evaluation Methods on Ophthalmic AR Coating Lens

Ophthalmic resin lenses are widely used to correct myopia and defend harmful light waves. Ophthalmic lens with anti-reflective (AR) coating has become the mainstream product in the lens market. The AR coating is composed by inorganic metal oxides, which is very different to the organic lens substrate in thermal expansion coefficients. In a normal wearing environment, coating delaminating often occurs resulting that AR function is disabled. How to evaluate adhesion of the AR coating is important. In this paper, a specially designed cutting tool was used to scratch two grids on each surface of the lens. The peel off operation was carried out with the tape within specified adhesion range. The coating detachment was evaluated by visual inspection and microscopy based on the methods defined in ISO 2409 and GB 10810.4, the applicability was compared and discussed.

Real-Time Optimization of Anti-Reflective Coatings for CIGS Solar Cells

A new method combining in-situ real-time spectroscopic ellipsometry and optical modeling to optimize the thickness of an anti-reflective (AR) coating for Cu(In,Ga)Se2 (CIGS) solar cells is described and applied directly to fabricate devices. The model is based on transfer matrix theory with input from the accurate measurement of complex dielectric function spectra and thickness of each layer in the solar cell by spectroscopic ellipsometry. The AR coating thickness is optimized in real time to optically enhance device performance with varying thickness and properties of the constituent layers. Among the parameters studied, we notably demonstrate how changes in thickness of the CIGS absorber layer, buffer layers, and transparent contact layer of higher performance solar cells affect the optimized AR coating thickness. An increase in the device performance of up to 6% with the optimized AR layer is demonstrated, emphasizing the importance of designing the AR coating based on the properties of the device structure.

Low-Temperature Preparation of SiO2/Nb2O5/TiO2–SiO2 Broadband Antireflective Coating for the Visible via Acid-Catalyzed Sol–Gel Method

Multilayer broadband antireflective (AR) coatings consisting of porous layers usually suffers poor functional durability. Based on a quarter-half-quarter multilayer structure, AR coatings with dense SiO2 film as the top layer are designed, and refractive index for each layer is optimized. After heat-treated at only 150 °C, refractive index of Nb2O5 film reaches to 2.072 (at 550 nm), which can meet design requirements of the middle layer. TiO2–SiO2 composites with controllable refractive indices are selected to be used as the bottom layer. The obtained triple-layer AR coating presents excellent performance, and the average transmittance at 400–800 nm attains 98.41%. Dense layers endow the multilayer structure good abrasion-resistance, and hexamethyldisilazane is further used to modify the surface of the AR coating, which can greatly improve the hydrophobicity of the coating. The proposed triple-layer broadband AR coating has potential value in practical applications of sol–gel deposition.

The Effect of Low-Haze Diffuse Glass on Greenhouse Tomato and Bell Pepper Production and Light Distribution Properties

Diffuse greenhouse glass can increase the production and growth of several crops, by scattering the incoming direct sunlight, which results in a better and more homogeneous light distribution in the crop canopy. Tomato and bell pepper growers in Belgium tend to install low-haze diffuse glass with a double anti-reflection (AR) coating. These glass types have a limited diffuse effect but have a higher light transmission compared to standard float glass. Therefore, tomato growers often increase stem density to maximize light interception. However, a denser crop could counteract the positive effects of diffuse glass on the vertical light distribution. In this study, the effect of low-haze diffuse glass with an AR coating was evaluated for different cropping densities for tomato and bell pepper taking into account the vertical light distribution throughout the crop canopy. Tomato plants with two stem densities (3.33 and 3.75 stems.m−2) and bell pepper plants (with only one stem density of 7.1 stems.m−2) were evaluated in a greenhouse compartment with diffuse and reference float glass during a full growing season. For tomato, a significant production increase of 7.5% was observed under diffuse glass during the second half of the growing season but only for the low stem density. The benefit of diffuse glass appears most relevant during sunny clear skies and on the sun-side-facing rows of the crop. For bell pepper, no significant production increases were noted between regular float or diffuse glass, because a bell pepper crop is typically covered with thermal screens to prevent sunburn on the fruits during sunny days. The vertical light distribution and the usefulness of AR-coated diffuse glass depends on the crop type and should be optimized accordingly by altering the stem density, leaf pruning strategy, row orientation, or crop variety.