High-efficiency utilization of limestone tailings: Used as cementitious materials and fine aggregate to prepare karst structure filling material

2022 ◽  
Vol 316 ◽  
pp. 125841
Author(s):  
Yansheng Wang ◽  
Zhaofeng Li ◽  
Qing Jin ◽  
Ming Zhang ◽  
Zhihao Zhou
2019 ◽  
Vol 26 (1) ◽  
pp. 449-464 ◽  
Author(s):  
Mifeng Gou ◽  
Longfei Zhou ◽  
Nathalene Wei Ying Then

AbstractOne of the advantages of cement and the cement concrete industry in sustainability is the ability to utilize large amounts of industrial solid wastes such as fly ash and ground granulated blast furnace slag. Tailings are solid wastes of the ore beneficiation process in the extractive industry and are available in huge amounts in some countries. This paper reviews the potential utilization of tailings as a replacement for fine aggregates, as supplementary cementitious materials (SCMs) in mortar or concrete, and in the production of cement clinker. It was shown in previous research that while tailings had been used as a replacement for both fine aggregate and cement, the workability of mortar or concrete reduced. Also, at a constant water to cement ratio, the compressive strength of concrete increased with the tailings as fine aggregate. However, the compressive strength of concrete decreased as the replacement content of the tailings as SCMs increased, even whentailings were ground into smaller particles. Not much research has been dedicated to the durability of concrete with tailings, but it is beneficial for heavy metals in tailings to stabilize/solidify in concrete. The clinker can be produced by using the tailings, even if the tailings have a low SiO2 content. As a result, the utilization of tailings in cement and concrete will be good for the environment both in the solid waste processing and virgin materials using in the construction industry.


2013 ◽  
Vol 807-809 ◽  
pp. 1124-1128
Author(s):  
Feng Yi Li ◽  
Lei Chen ◽  
Guang Qi Li ◽  
Wei Xin Chen ◽  
Peng Fei Wang

Fly ash is a coal-fired waste from the coal-consumed power plant. It has become a great concern as to how fly ash should be treated properly at home. At present, the comprehensive utilization ratio of fly ash is just 30% and utilization ratio of fly ash from coal gangue power plant is less than coal-fired power plant. The effect of different fly ash added to the high-water filling material on the filling result was analyzed and field test of filling in mined-out area was conducted in the Babao vertical shaft + 3211 section of Tonghua coal mining group. The result shows that fly ash of gangue power plant added into the high-water packing material can lower the filling material cost effectively. This research can lead to push forward the utilization of fly ash with high efficiency.


2017 ◽  
Vol 886 ◽  
pp. 159-163 ◽  
Author(s):  
Suppachai Sinthaworn

Slump of fresh concrete, compressive strength and water penetration depth under pressure of fly ash concrete incorporate with quarry waste as fine aggregate were investigated. The cementitious materials of the concrete includes ordinary Portland cement 80% and fly ash 20% by weight of cementitious. The mix proportions of the concrete were set into two classes of compressive strength. The results show that fly ash enhances workability of both concretes (normal concrete and concrete incorporate with quarry waste). Increasing the percentage of quarry dusts as fine aggregate in concrete seem negligible effect on the compressive strength whereas adding fly ash shows a slightly improve the compressive strength in the case of cohesive concrete mixture. Besides, adding the suitable amount of fly ash could improve the permeability of concrete. Therefore, fly ash could be a good admixture to improve the water resistant of normal strength concrete and also could be a supplemental material to improve the compressive strength of normal high strength concrete.


2017 ◽  
Vol 7 (1) ◽  
pp. 228-236 ◽  
Author(s):  
Dorota Malaszkiewicz

AbstractThe reinforcing effect of fibers in cement composites often results in the improvement of the brittle nature of cementitious materials. But the decrease in the workability of fresh concrete is often the disadvantage of fibers addition. Conventional single-point workability tests cannot characterize workability of concrete in terms of fundamental rheological parameters. To this end, this paper describes an investigation of the influence of synthetic fiber additions (fiber length in the range 12–50 mm and volume fraction in the range 0–4%) on the rheological properties of fiber reinforced fresh mortar (FRFM) and development of these properties over time. The rheometer Viskomat XL was used in this study. Within the limitations of the instrument and testing procedure it is shown that FRFMs conform to the Bingham model. Natural postglacial sand 0/4 mm was used as a fine aggregate and cement CEMI 42.5 R was used as a binder. Three commercial synthetic fibers were selected for these examinations. Rheological properties were expressed in terms of Bingham model parameters g (yield value ) and h (plastic viscosity). Based on the test results it was found out that the fiber type and volume fraction affected both the yield stress and plastic viscosity.


2019 ◽  
Vol 24 (4) ◽  
Author(s):  
Felipe Basquiroto de Souza ◽  
Oscar Rubem Klegues Montedo ◽  
Rosielen Leopoldo Grassi ◽  
Elaine Gugliemi Pavei Antunes

ABSTRACT Cenosphere is a coal combustion by-product that presents interesting properties to be used in the production of cementitious materials, such as hollow structure, low density, low thermal conductivity and notably thermal stability. In addition, it displays pozzolanic reactivity under thermal curing. However, the cenosphere potential for the development of unique construction materials has not been fully investigated, remaining obscure for both power plants and the construction field. This study investigated the employment of waste cenosphere in partial substitution to sand for the obtainment of high-strength lightweight concrete materials. Cenosphere from a Brazilian power plant was chemically and physically characterized and the feasibility of its use in concretes was investigated. It was discovered that the power plant’s fly ash is composed of approximately 0.2% of cenosphere. In addition, the cenosphere displayed size ranging from 30 to 300 µm and were suitable for use as fine aggregate in concrete. Concrete with 33, 67, and 100% fine aggregate replacement by the waste cenosphere was produced. Cenosphere-based high strength concrete presented strength higher than 70 MPa and density as low as 1500 kg • m-3. Compared to mixes of reference, cenosphere application as fine aggregate improved the specific strength of high-strength concrete while maintaining equivalent mechanical properties.


Concrete is a building material which is being utilized excessively in the world adjacent to water. The nature is influenced due to the extraction of raw matter and also because of the evolution of gases like CO2 . In the ongoing years, there is a speedy growth in the production of waste materials like glass wastes, plastic, Ground Granulated Blast furnace Slag, silica fume, coal ash, wood ash, rice husk ash, etc. Controlling and discarding issues emerge due to these wastes and inflict havoc on the nature. So as to curtail these issues, the waste materials are used as additives or partial substitutions for cement and aggregates in construction field. This paper focuses on strength properties and durability of concrete containing glass fibers by partial substitution of cement and fine aggregate with GGBS and Coal ash respectively. For this work, mix design using IS method is prepared for M30 grade and the tests are conducted for various dosages of glass fibers as 0.5, 1%, 1.5% and 2% by weight of cement. The substitution degree of GGBS is 30% and that of coal ash is 20%. The obtained outcomes are contrasted with conventional concrete


Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3849 ◽  
Author(s):  
Manuel J. Chinchillas-Chinchillas ◽  
Manuel J. Pellegrini-Cervantes ◽  
Andrés Castro-Beltrán ◽  
Margarita Rodríguez-Rodríguez ◽  
Víctor M. Orozco-Carmona ◽  
...  

Currently it is necessary to find alternatives towards a sustainable construction, in order to optimize the management of natural resources. Thus, using recycled fine aggregate (RFA) is a viable recycling option for the production of new cementitious materials. In addition, the use of polymeric microfibers would cause an increase in the properties of these materials. In this work, mortars were studied with 25% of RFA and an addition of polyacrylonitrile PAN microfibers of 0.05% in cement weight. The microfibers were obtained by the electrospinning method, which had an average diameter of 1.024 µm and were separated by means of a homogenizer to be added to the mortar. Cementing materials under study were evaluated for compressive strength, flexural strength, total porosity, effective porosity and capillary absorption, resistance to water penetration, sorptivity and carbonation. The results showed that using 25% of RFA causes decreases mechanical properties and durability, but adding PAN microfibers in 0.05% caused an increase of 2.9% and 30.8% of compressive strength and flexural strength respectively (with respect to the reference sample); a decrease in total porosity of 5.8% and effective porosity of 7.4%; and significant decreases in capillary absorption (approximately 23.3%), resistance to water penetration (25%) and carbonation (14.3% after 28 days of exposure). The results showed that the use of PAN microfibers in recycled mortars allowed it to increase the mechanical properties (because they increase the tensile strength), helped to fill pores or cavities and this causes them to be mortars with greater durability. Therefore, the use of PAN microfibers as a reinforcement in recycled cementitious materials would be a viable option to increase their applications.


2020 ◽  
Vol 12 (10) ◽  
pp. 4300
Author(s):  
Andras Fehervari ◽  
Will P. Gates ◽  
Chathuranga Gallage ◽  
Frank Collins

Australia and many other parts of the world face issues of contamination in groundwater and soils by per- and poly-fluoroalkyl substances (PFAS). While the pyrolytic treatment of contaminated soils can destroy PFAS, the resulting heat-treated soils currently have limited applications. The purpose of this study was to demonstrate the usefulness of remediated soils in concrete applications. Using heat-treated soil as a fine aggregate, with a composition and particle size distribution similar to that of traditional concrete sands, proved to be a straightforward process. In such situations, complete fine aggregate replacement could be achieved with minimal loss of compressive strength. At high fine aggregate replacement (≥ 60%), a wetting agent was required for maintaining adequate workability. When using the heat-treated soil as a supplementary cementitious material, the initial mineralogy, the temperature of the heat-treatment and the post-treatment storage (i.e., keeping the soil dry) were found to be key factors. For cement mortars where minimal strength loss is desired, up to 15% of cement can be replaced, but up to 45% replacement can be achieved if moderate strengths are acceptable. This study successfully demonstrates that commercially heat-treated remediated soils can serve as supplementary cementitious materials or to replace fine aggregates in concrete applications.


2012 ◽  
Vol 524-527 ◽  
pp. 1086-1091
Author(s):  
Xin Guo Zhang ◽  
Ji Wen Bai ◽  
Heng Wang ◽  
Ning Jiang

In order to excavate coal resourses which is under buildings, water bodies, railways and above confined water, a complete technology of new pumping paste comprehensive mechanization mining technique which is safety, high efficiency, high mining rate and environmental protection has been formed, the study on filling material is very important. In this thesis, the uniform experiment is used comprehensively on the proportioning test of mine solid waste such as coal gangue, fly ash etc. The results showed: (1) the collapsed slump of paste will increase obviously with the increase of the content of fly ash; (2) the paste stratified degree will decrease regularly with the increase of the content of fly ash; (3) the paste bleeding rate will reduce obviously with the increase of the content of fly ash; (4) the paste strength will increase gradually with the the increase of cementing material; (5) early strength agent can improve the early strength of filling test blocks to some extent, but the later strength growth is not obvious.


2014 ◽  
Vol 599 ◽  
pp. 93-97
Author(s):  
Xiao Wu Tian ◽  
Wei Guo Shen ◽  
Lai Shan ◽  
Liang Hong Cao ◽  
Qing Lan ◽  
...  

The large production of tailings has caused soil, water and air pollution and serious potential safety hazard. The composition, particle morphology, particle size distribution of the silica-calcium tailings are investigated to assess the feasibility of using it in concrete in this paper. The silica-calcium tailings are mainly composed of quartz, calcite and dolomite. The results show that the tailings powder can stimulate the hydration of cement and fill the gradation gap between fine aggregate and cementitious materials in concrete as micronized sand to meet the requirements of concrete. The incorporation of silica-calcium tailings in concrete reduces the ultimate total shrinkage, autogenous shrinkage and drying shrinkage at early age.


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