scholarly journals Performance analysis of an aero engine with inter-stage turbine burner

2017 ◽  
Vol 121 (1245) ◽  
pp. 1605-1626 ◽  
Author(s):  
F. Yin ◽  
A. Gangoli Rao

ABSTRACTThe historical trends of reduction in fuel consumption and emissions from aero engines have been mainly due to the improvement in the thermal efficiency, propulsive efficiency and combustion technology. The engine Overall Pressure Ratio (OPR) and Turbine Inlet Temperature (TIT) are being increased in the pursuit of increasing the engine thermal efficiency. However, this has an adverse effect on engine NOx emission. The current paper investigates a possible solution to overcome this problem for future generation Very High Bypass Ratio (VHBR)/Ultra High Bypass Ratio (UHBR) aero-engines in the form of an Inter-stage Turbine Burner (ITB). The ITB concept is investigated on a next generation baseline VHBR aero engine to evaluate its effect on the engine performance and emission characteristics for different ITB energy fractions. It is found that the ITB can reduce the bleed air required for cooling the HPT substantially (around 80%) and also reduce the NOx emission significantly (>30%) without penalising the engine specific fuel consumption.

Author(s):  
Adel Ghenaiet

This paper deals with a parametric study and an optimization for the design variables of a high bypass unmixed turbofan equipping commercial aircrafts. The objective of the first part of this study is to highlight the effects of the principal design parameters (bypass ratio, compression ratios, turbine inlet temperature etc..) on the uninstalled performance, in terms of specific thrust and specific fuel consumption. The second part concerns the optimization, aiming at finding the optimum design parameters concurrently minimizing the specific fuel consumption at cruise, and meeting the thrust requirement at takeoff. The cycle analyzer (on-design and off-design) as coupled to the optimization algorithm MMFD by adopting a random multi-starts search strategy is shown to be stable and converging. The predefined requirements and constraints have dictated utilizing an engine with a high-bypass ratio, high-pressure ratio and a moderate turbine inlet temperature. In general, the obtained results compare fairly well with typical data available for an equivalent ‘reference’ engine. This elaborated methodology is shown to be consistent with the conceptual design requirements and accuracy, because, it does not use components’ characteristics, and operates on simplifying assumptions. This present methodology can be readily adapted for other configurations of aero-engines as well, and easily integrated in a multi-disciplinary design approach.


2012 ◽  
Vol 516-517 ◽  
pp. 544-547
Author(s):  
Jin Chuan Zhang ◽  
Yun Wang ◽  
Can Zhang

In conventional turbofan aero-engine designs, the effective way of improvement of engine efficiency is through the increasing of overall pressure ratio and improving of combustor inlet gas temperature, but the further incresement of compressor overall pressor ratio is constricted by high pressure compressor outlet allowed temperature. The improvement of combustor outlet temperature is limited by turbine allowed inlet temperature during take-off and climbing. An intercooled core can be designed with a significantly higher overall pressure ratio also with reduced cooling air requirements, providing a higher thermal efficiency compared with a conventional core. Through the basic analysis of performance of intercooler aeroengines. It indicated that the intercooled aero-engines can decrese the feul consume clearly and have a further potential in future civil aircraft application.


Author(s):  
Adel Ghenaiet

This paper presents an evolutionary approach as the optimization framework to design for the optimal performance of a high-bypass unmixed turbofan to match with the power requirements of a commercial aircraft. The parametric analysis had the objective to highlight the effects of the principal design parameters on the propulsive performance in terms of specific fuel consumption and specific thrust. The design optimization procedure based on the genetic algorithm PIKAIA coupled to the developed engine performance analyzer (on-design and off-design) aimed at finding the propulsion cycle parameters minimizing the specific fuel consumption, while meeting the required thrusts in cruise and takeoff and the restrictions of temperatures limits, engine size and weight as well as pollutants emissions. This methodology does not use engine components’ maps and operates on simplifying assumptions which are satisfying the conceptual or early design stages. The predefined requirements and design constraints have resulted in an engine with high mass flow rate, bypass ratio and overall pressure ratio and a moderate turbine inlet temperature. In general, the optimized engine is fairly comparable with available engines of equivalent power range.


Author(s):  
Andrew Rolt ◽  
Victor Martínez Bueno ◽  
Mirko Romanelli ◽  
Xiaoxiao Sun ◽  
Pierre Gauthier ◽  
...  

Abstract Gas turbine thermal efficiency and fuel burn are very dependent on turbine entry temperature and overall pressure ratio (OPR). Unfortunately, increases in these two parameters compromise other key aspects of engine operation and tend to increase emissions of nitrogen oxides (NOx). The European Horizon 2020 ULTIMATE project researched advanced-cycle aero engines with synergistic combinations of novel technologies to increase thermal efficiency without increasing emissions. One candidate technology was the addition of secondary combustion to increase the mean temperature of heat addition to improve thermal efficiency while limiting the primary combustor flame temperatures and NOx formation. However, an overall reduction in NOx also requires the secondary combustor to be a low-NOx design. This paper describes numerical studies carried out on novel aero engine secondary combustor concepts developed in two MSc-thesis research projects. The studies have explored the potential of oxy-poor-flame combustion concepts. These annular combustor designs featured two distinct regions: (i) the vortex zone, which promotes recirculation of combustion products, a prerequisite for low-oxygen combustion, and (ii) a through-flow region where part of the incoming flow bypasses the vortex before the flows mix again. These studies have demonstrated the advantages and some limitations of the proposed designs and emissions assessments in comparison with previous secondary combustor studies. They suggest very low NOx is achievable with oxy-poor combustion, but will be more difficult if the incoming oxygen levels are above 10%. More-accurate assessments will require LES modelling and inclusion of the primary combustor in the simulations. However, if the low overall NOx emissions would include relatively higher levels of nitrous oxide (N2O) then this might raise concerns with respect to global warming.


Author(s):  
Konstantinos G. Kyprianidis ◽  
Andrew M. Rolt ◽  
Tomas Grönstedt

The reduction of CO2 emissions is strongly linked with the improvement of engine specific fuel consumption, along with the reduction of engine nacelle drag and weight. One alternative design approach to improving specific fuel consumption is to consider a geared fan combined with an increased overall pressure ratio intercooled core performance cycle. The thermal benefits from intercooling have been well documented in the literature. Nevertheless, there is very little information available in the public domain with respect to design space exploration of such an engine concept when combined with a geared fan. The present work uses a multidisciplinary conceptual design tool to analyze the option of an intercooled core geared fan aero engine for long haul applications with a 2020 entry into service technology level assumption. With minimum mission fuel in mind, the results indicate as optimal values a pressure ratio split exponent of 0.38 and an intercooler mass flow ratio of 1.18 at hot-day top of climb conditions. At ISA midcruise conditions a specific thrust of 86 m/s, a jet velocity ratio of 0.83, an intercooler effectiveness of 56%, and an overall pressure ratio value of 76 are likely to be a good choice. A 70,000 lbf intercooled turbofan engine is large enough to make efficient use of an all-axial compression system, particularly within a geared fan configuration, but intercooling is perhaps more likely to be applied to even larger engines. The proposed optimal jet velocity ratio is actually higher than the value one would expect by using standard analytical expressions, primarily because this design variable affects core efficiency at mid-cruise due to a combination of several different subtle changes to the core cycle and core component efficiencies at this condition. The analytical expressions do not consider changes in core efficiency and the beneficial effect of intercooling on transfer efficiency, nor do they account for losses in the bypass duct and jet pipe, while a relatively detailed engine performance model, such as the one utilized in this study, does. Mission fuel results from a surrogate model are in good agreement with the results obtained from a rubberized-wing aircraft model for some of the design parameters. This indicates that it is possible to replace an aircraft model with specific fuel consumption and weight penalty exchange rates. Nevertheless, drag count exchange rates have to be utilized to properly assess changes in mission fuel for those design parameters that affect nacelle diameter.


Author(s):  
Hideto Moritsuka

In order to estimate the possibility to improve thermal efficiency of power generation use gas turbine combined cycle power generation system, benefits of employing the advanced gas turbine technologies proposed here have been made clear based on the recently developed 1500C-class steam cooling gas turbine and 1300C-class reheat cycle gas turbine combined cycle power generation systems. In addition, methane reforming cooling method and NO reducing catalytic reheater are proposed. Based on these findings, the Maximized efficiency Optimized Reheat cycle Innovative Gas Turbine Combined cycle (MORITC) Power Generation System with the most effective combination of advanced technologies and the new devices have been proposed. In case of the proposed reheat cycle gas turbine with pressure ratio being 55, the high pressure turbine inlet temperature being 1700C, the low pressure turbine inlet temperature being 800C, combined with the ultra super critical pressure, double reheat type heat recovery Rankine cycle, the thermal efficiency of combined cycle are expected approximately 66.7% (LHV, generator end).


Author(s):  
A. Goulas ◽  
S. Donnerhack ◽  
M. Flouros ◽  
D. Misirlis ◽  
Z. Vlahostergios ◽  
...  

Aiming in the direction of designing more efficient aero engines, various concepts have been developed in recent years, among which is the concept of an intercooled and recuperative aero engine. Particularly in the area of recuperation, MTU Aero Engines has been driving research activities in the last decade. This concept is based on the use of a system of heat exchangers mounted inside the hot-gas exhaust nozzle (recuperator). Through the operation of the system of heat exchangers, the heat from the exhaust gas, downstream the LP turbine of the jet engine is driven back to the combustion chamber. Thus, the preheated air enters the engine combustion chamber with increased enthalpy, providing improved combustion and by consequence, increased fuel economy and low-level emissions. If additionally an intercooler is placed between the compressor stages of the aero engine, the compressed air is then cooled by the intercooler thus, less compression work is required to reach the compressor target pressure. In this paper an overall assessment of the system is presented with particular focus on the recuperative system and the heat exchangers mounted into the aero engine’s exhaust nozzle. The herein presented results were based on the combined use of CFD computations, experimental measurements and thermodynamic cycle analysis. They focus on the effects of total pressure losses and heat exchanger efficiency on the aero engine performance especially the engine’s overall efficiency and the specific fuel consumption. More specifically, two different hot-gas exhaust nozzle configurations incorporating modifications in the system of heat exchangers are examined. The results show that significant improvements can be achieved in overall efficiency and specific fuel consumption hence contributing into the reduction of CO2 and NOx emissions. The design of a more sophisticated recuperation system can lead to further improvements in the aero engine efficiency in the reduction of fuel consumption. This work is part of the European funded research program LEMCOTEC (Low Emissions Core engine Technologies).


Author(s):  
P.S. Kumar ◽  
S.A. Kannan ◽  
A. Kumar ◽  
K.A.V. Geethan

In this study, for the first time analysis of a low heat rejection engine was carried out along with the addition of oxidation inhibitors. If the combustion chamber components of the engine such as piston, cylinder head, and inlet and outlet valves are insulated with a thermal barrier material, then the engine will be referred as low heat rejection engine. In this study yttria stabilized zirconia was coated on the combustion chamber components for a thickness of about 150 microns. Then the analysis of performance parameters such as brake thermal efficiency and specific fuel consumption and emission characteristics such as emission of carbon monoxide, hydrocarbon and nitrogen oxide was carried out in single cylinder four stroke diesel engine with electrical loading using diesel and pongamia methyl ester as the fuels. The major problem associated with the usage of biodiesels and low heat rejection engine is the increased NOX emission than the normal engine operated with the diesel. This problem has been overcome by the usage of oxidation inhibitors such as ethyl hexyl nitrate (EHN), tert-butyl hydroquinone (TBHQ). The results showed that addition of oxidation inhibitors leads to increase in brake thermal efficiency, reduced specific fuel consumption and reduced NOX emission.


Author(s):  
Joachim Kurzke

The potential for improving the thermodynamic efficiency of aircraft engines is limited because the aerodynamic quality of the turbomachines has already achieved a very high level. While in the past increasing burner exit temperature did contribute to better cycle efficiency, this is no longer the case with today’s temperatures in the range of 1900...2000K. Increasing the cycle pressure ratio above 40 will yield only a small fuel consumption benefit. Therefore the only way to improve the fuel efficiency of aircraft engines significantly is to increase bypass ratio — which yields higher propulsive efficiency. A purely thermodynamic cycle study shows that specific fuel consumption decreases continuously with increasing bypass ratio. However, thermodynamics alone is a too simplistic view of the problem. A conventional direct drive turbofan of bypass ratio 6 looks very different to an engine with bypass ratio 10. Increasing bypass ratio above 10 makes it attractive to design an engine with a gearbox to separate the fan speed from the other low pressure components. Different rules apply for optimizing turbofans of conventional designs and those with a gearbox. This paper describes various criteria to be considered for optimizing the respective engines and their components. For illustrating the main differences between conventional and geared turbofans it is assumed that an existing core of medium pressure ratio with a two stage high pressure turbine is to be used. The design of the engines is done for takeoff rating because this is the mechanically most challenging condition. For each engine the flow annulus is examined and stress calculations for the disks are performed. The result of the integrated aero-thermodynamic and mechanical study allows a comparison of the fundamental differences between conventional and geared turbofans. At the same bypass ratio there will be no significant difference in specific fuel consumption between the alternative designs. The main difference is in the parts count which is much lower for the geared turbofan than for the conventional engine. However, these parts will be mechanically much more challenging than those of a conventional turbofan. If the bypass ratio is increased significantly above 10, then the geared turbofan becomes more and more attractive and the conventional turbofan design is no longer a real option. The maximum practical bypass ratio for ducted fans depends on the nacelle drag and how the installation problems can be solved.


1970 ◽  
Author(s):  
W. C. Moffatt

This paper presents closed-form solutions for optimum compressor pressure ratio, bypass ratio and fan pressure ratio, given the turbine inlet temperature, component efficiencies and flight Mach number for a turbofan engine. In addition a simple procedure is outlined for obtaining the optimum combination of these quantities and a sample calculation is included. The optimum condition is defined as that which maximizes the specific thrust (thrust per pound per second of air flow through the gasifier) of the engine. The effects of differing gas properties in different portions of the engine are included in the analysis.


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