Examinations of low-density polymer foams with a low-voltage FESEM
The cell structure of low-density polymer foams is extremely delicate, and the application of conductive coatings for SEM examinations can obliterate much of the fine structural detail. In extreme cases, the structure can be significantly altered by the coating. This problem has been found to be particularly critical in low-density polymer foams. The thin membranes of polymer foams also are exceptionally susceptable to electron-beam damage. Consequently, both the improved low-voltage resolution and the low beam currents now available on an SEM equipped with a field-emission gun (FESEM) have proven to be highly beneficial for the examination of low-density polymer foams. This will be demonstrated for polystyrene foams; equally successful results have been obtained on other types of polymer foams.The simplest technique to examine the cell structure of polystyrene foams is to fracture specimens and examine the fracture surface. Since polystyrene is nonconductive, it must be coated to be examined in the conventional SEM.