scholarly journals Reserves for improving the efficiency of petrochemical production on the basis of “Industry 4.0”

2019 ◽  
Vol 124 ◽  
pp. 04006
Author(s):  
A. I. Shinkevich ◽  
N. V. Barsegyan ◽  
M. V. Shinkevich ◽  
S. S. Ostanina ◽  
F. F. Galimulina ◽  
...  
Keyword(s):  
Industry 4.0 ◽  
Production Systems ◽  
Just In Time ◽  
Industrial Complex ◽  
Process Automation ◽  
Resource Saving ◽  
Government Programs ◽  
Process Improvements ◽  
Production Processes ◽  
Organization Of Production

One of the current problems in the industrial complex is the issue of resource saving and energy efficiency, which is confirmed by the relevant government programs, strategies, regulatory documents. The solution of the problem of increasing the efficiency of the organization of production systems requires the definition and development of the necessary mechanisms, in particular, by automating production processes. The article analyses the key trends in the development of the concept of “industry 4.0” in the petrochemical industry. The factors influencing efficiency of the organization of production systems are revealed. The main directions promoting development and improvement of the organization of production are defined. It considers the basic tools of process improvements, process automation, petrochemical plants: work on the system of just-in-time, 5S system of rationalization of the workplace, different information systems, particularly ERP systems, CALS-technologies. Advantages of automation of production processes at the enterprises of petrochemical complex are defined.

The Implementation of Industry 4.0 by Using Industrial and Service Robots in the Production Processes

2020 ◽  
pp. 1-30 ◽  
Author(s):  
Isak Karabegović ◽  
Edina Karabegović ◽  
Mehmed Mahmic ◽  
Ermin Husak
Keyword(s):  
Radio Frequency Identification ◽  
Industry 4.0 ◽  
Production Systems ◽  
Service Robots ◽  
Production Processes ◽  
New Business ◽  
3D Printers ◽  
Frequency Identification ◽  
Smart Factories ◽  
The Internet Of Things

From the very knowledge of Industry 4.0, its implementation is carried out in all segments of society, but we still do not fully understand the breadth and speed of its implementation. We are currently witnessing major changes in all industries, so new business methods are emerging. There is a transformation of production systems, a new form of consumption, delivery, and transportation, all thanks to the implementation of new technological discoveries that cover robotics and automation, the internet of things (IoT), 3D printers, smart sensors, radio frequency identification (RFID), etc. Robotic technology is one of the most important technologies in Industry 4.0, so that the robot application in the automation of production processes with the support of information technology brings us to smart automation (i.e., smart factories). The changes are so deep that, from the perspective of human history, there has never been a time of greater promise or potential danger.

scholarly journals Energy Efficiency in Industry 4.0: The Case of Batch Production Processes

2020 ◽  
Vol 12 (16) ◽  
pp. 6631 ◽  
Author(s):  
Giancarlo Nota ◽  
Francesco David Nota ◽  
Domenico Peluso ◽  
Alonso Toro Lazo
Keyword(s):  
Energy Consumption ◽  
Industry 4.0 ◽  
Production Systems ◽  
Decision Makers ◽  
Batch Processes ◽  
Energy Losses ◽  
Manufacturing Processes ◽  
Batch Production ◽  
Production Processes ◽  
Cyber Physical Production Systems

We derived a promising approach to reducing the energy consumption necessary in manufacturing processes from the combination of management methodologies and Industry 4.0 technologies. Based on a literature review and experts’ opinions, this work contributes to the efficient use of energy in batch production processes combining the analysis of the overall equipment effectiveness with the study of variables managed by cyber-physical production systems. Starting from the analysis of loss cause identification, we propose a method that obtains quantitative data about energy losses during the execution of batch processes. The contributions of this research include the acquisition of precise information about energy losses and the improvement of value co-creation practices so that energy consumption can be reduced in manufacturing processes. Decision-makers can use the findings to start a virtuous process aiming at carbon footprint and energy costs reductions while ensuring production goals are met.

scholarly journals Concept, the essence of innovation and technological structures of agricultural business at enterprises in Ukraine

2019 ◽  
pp. 41-46 ◽  
Author(s):  
Mykola Parkhomets ◽  
Petro Putsenteilo ◽  
Liudmyla Uniiat
Keyword(s):  
Industrial Production ◽  
Global Market ◽  
Basic Knowledge ◽  
Industrial Complex ◽  
Innovative Development ◽  
Resource Saving ◽  
Technological Structure ◽  
Theoretical Generalization ◽  
Organization Of Production ◽  
Practical Recommendations

Purpose. The purpose of the study is to: generalize scientists' interpretation of the concept and essence of innovation; providing their author's definition; assessment of the development level of agro-industrial business in Ukrainian enterprises by technological structures; theoretical and methodological substantiation of the principles and development of practical recommendations aimed at the objective necessity of innovative activation development and increase of competitiveness of the agro-industrial business enterprises in the conditions of economy globalization. Methodology of research. The basic principles of economic theory, scientific works of domestic and foreign scientists, legislative and normative acts of the state authorities of Ukraine on the issues of innovative development of agro-industrial complex became the theoretical and methodical basis. The following research methods have been used: the dialectical method of cognition – in the study of transformational changes in the process of innovative development of agribusiness; historical – in the study of the evolution of innovation and the formation of technological structures for economic development; theoretical generalization and comparison – to study scientists' interpretation of the concept and nature of innovation; monographic – for coverage of indicators by technological structures; abstract and logical – in the theoretical generalization of the essence, the author's interpretation of the concept of innovation in the agro-industrial business, coverage of the content of scientific work and the formation of conclusions and proposals from this study. Findings. The article describes the historical process of innovative development of national economies of the world. It is concluded that innovation is the main functional characteristic of doing business. The goal of the entrepreneur is to use new, resource-saving technologies to produce high quality products, increase their sales, income and profits, achieve economic and social effects. Historically, 7 major technological structures have been identified. Each technological structure is distinguished by the development of a certain set of basic knowledge-intensive industries and technologies, characteristics of the organization of production, and is reflected by the relevant indicators of the latest achievements of scientific and technological progress. In developed countries (USA, Germany, England, France, Japan, China, etc.), technologies of the 5th form (period of its dominance 1970-2010) prevail and technologies of the 6th technological structure (period – 2010-2040) are formed). The industry of Ukraine, so far, is characterized mainly by technologies of the 3rd and 4th technological structures, their share in industrial production occupies about 96% and the share of industrial production of the 5th and 6th technological structures – 4%. In Ukraine, both the volume of production and the investment of capital for technical re-equipment and modernization are mainly at the level of the 3rd technological structure. Therefore, domestic industrial and food products cannot be competitive in the global market. Originality. The author's interpretation of the concept of "innovation in the agro-industrial business" is proposed. It is the accumulation of new knowledge, materialized: in high-efficiency, resource-saving technologies, technological elements; new varieties and hybrids of plants, breeds and breed groups of animals; machines, equipment, working parts and mechanisms; new types of fertilizers, chemical plant and animal protection products; new progressive forms of organization of production and labour, types of services, etc., established in research institutions recognized as expedient for use in practice, ensuring the economic and social efficiency and competitiveness of agro-industrial production. Practical value. Scientific, methodological and practical recommendations have been proposed, which makes it possible to develop the basic organizational, economic and managerial aspects regarding activation of capital investment for technical re-equipment and introduction of innovative, resource-saving technologies in the components of agro-industrial business of Ukraine. Key words: innovation; innovative process; innovative technologies; costs; economic effect; social effect; agro-industrial business; technological structures; product quality; competitiveness.

scholarly journals Impact of Industry 4.0 on decision-making in an operational context

2021 ◽  
Vol 16 (4) ◽  
pp. 500-514
Author(s):  
F. Rosin ◽  
P. Forget ◽  
S. Lamouri ◽  
R. Pellerin
Keyword(s):  
Decision Making ◽  
Industry 4.0 ◽  
New Technologies ◽  
Production Systems ◽  
Point Of View ◽  
Decision Makers ◽  
Process Improvements ◽  
Proposed Model ◽  
Operational Systems ◽  
Decision Making Processes

The implementation of Industry 4.0 technologies suggests significant impacts on production systems productivity and decision-making process improvements. However, many manufacturers have difficulty determining to what extent these various technologies can reinforce the autonomy of teams and operational systems. This article addresses this issue by proposing a model describing different types of autonomy and the contribution of 4.0 technologies in the various steps of the decision-making processes. The model was confronted with a set of application cases from the literature. It emerges that new technologies' improvements are significant from a decision-making point of view and may eventually favor implementing new modes of autonomy. Decision-makers can rely on the proposed model to better understand the opportunities linked to the fusion of cybernetic, physical, and social spaces made possible by Industry 4.0.

METHODOLOGY FOR PLANNING CHANGES IN BUSINESS MODEL FOR ADAPTATION OF MODERN PRINCIPLES OF ORGANIZATION OF PRODUCTION AT DEFENSE ENTERPRISE

2020 ◽  
pp. 89-101
Author(s):  
Oxsana E. Gudkova ◽  
Keyword(s):  
Business Model ◽  
Production Systems ◽  
The State ◽  
Industrial Complex ◽  
Current Period ◽  
Organization Of Production ◽  
State Defense

The reduction of the state defense order due to the implementation of the tasks of the state weapons program for the current period has led to the need for enterprises of the defense-industrial complex (DIC) to find additional opportunities to preserve their potential and prevent possible insolvency. The main one is the diversification, which implies a massive transition of defense enterprises to civilian production. Meanwhile, the long-standing orientation of such enterprises to the requirements of a single customer, the conservatism of production systems and the absence of market competences does not allow to take advantage of this opportunity without making changes in the organization of production. In turn, it is impossible to master progressive concepts of building production systems of defense enterprises without changing the entire business model implemented by them. The methodological provisions of this work are discussed in this article.

The Implementation of Industry 4.0 by Using Industrial and Service Robots in the Production Processes

2021 ◽  
pp. 656-685
Author(s):  
Isak Karabegović ◽  
Edina Karabegović ◽  
Mehmed Mahmic ◽  
Ermin Husak
Keyword(s):  
Radio Frequency Identification ◽  
Industry 4.0 ◽  
Production Systems ◽  
Service Robots ◽  
Production Processes ◽  
New Business ◽  
3D Printers ◽  
Frequency Identification ◽  
Smart Factories ◽  
The Internet Of Things

From the very knowledge of Industry 4.0, its implementation is carried out in all segments of society, but we still do not fully understand the breadth and speed of its implementation. We are currently witnessing major changes in all industries, so new business methods are emerging. There is a transformation of production systems, a new form of consumption, delivery, and transportation, all thanks to the implementation of new technological discoveries that cover robotics and automation, the internet of things (IoT), 3D printers, smart sensors, radio frequency identification (RFID), etc. Robotic technology is one of the most important technologies in Industry 4.0, so that the robot application in the automation of production processes with the support of information technology brings us to smart automation (i.e., smart factories). The changes are so deep that, from the perspective of human history, there has never been a time of greater promise or potential danger.

scholarly journals Case Study of Building a Digital Twin for a Production System

2021 ◽  
Vol 29 (49) ◽  
pp. 51-58
Author(s):  
Fedor Burčiar ◽  
Pavel Važan ◽  
Simona Pulišová
Keyword(s):  
Production System ◽  
Industry 4.0 ◽  
Production Systems ◽  
Simulation Models ◽  
Cyber Physical Systems ◽  
Production Data ◽  
Physical Systems ◽  
Production Processes ◽  
Gathering Data

Abstract As the term of Industry 4.0 becomes more and more relevant with each passing day, it is up to researchers and companies to find solutions to integrating all the technologies it covers. One of those technologies, even though not highly developed, is simulation and building Cyber-Physical Systems for gathering data and improving the production processes. In the research described in this paper, we focused on integrating production data with simulation models in order to make the process of understanding and learning about complex production systems as simple and as quick as possible. This paper contains three sections. The first one introduces the theoretical fundamentals of our research. The second one focuses on the methods used to create a digital model of production system. The final one discusses the results of the conducted experiments, and their impact on further research.

Smart Sensors

2020 ◽  
pp. 147-163
Author(s):  
Isak Karabegović ◽  
Edina Karabegović
Keyword(s):  
Production Process ◽  
Industry 4.0 ◽  
New Technologies ◽  
Production Systems ◽  
Digital Data ◽  
Smart Sensors ◽  
Production Processes ◽  
Flexible Production Systems ◽  
Start Up ◽  
The World

All companies in the world are facing global competition. In order to keep up with the competition and meet the increasing demands of the market, it is essential that they use new technologies in the production processes (i.e., to implement Industry 4.0). The chapter presents smart sensors that automatically detect errors during the production process. Smart sensors communicate via IO-Link in stable communication, whereas the technology itself offers numerous practical benefits in everyday industrial work. Sensors are excellent data collectors and highly intelligent analysts that share their knowledge with their environment through an integrated real-time IO-Link interface. With the implementation of smart sensors in production systems, they become flexible production systems, contribute to the rapid start-up of the process, are automatically adjusted, enable digital data transmission, and can verify the device and the records.

scholarly journals Application of Digitization Procedures of Production in Practice

2019 ◽  
Vol 27 (1) ◽  
pp. 23-28 ◽  
Author(s):  
Erika Sujová ◽  
Helena Čierna ◽  
Iwona Żabińska
Keyword(s):  
Industry 4.0 ◽  
Assembly Line ◽  
Statistical Data ◽  
Production Systems ◽  
Simulation Software ◽  
Assembly Lines ◽  
The Real ◽  
Digital Twin ◽  
Production Processes ◽  
Digital Engineering

AbstractThe paper addresses application of digitazation of production processes, which is part of organizational digitization, also known as Industry 4.0. It deals with modernization and optimization of production systems by creating models in simulation software via digital engineering. For our analysis, 8 real assembly lines were used, with an average of 15 workplaces, which were integrated into one universal line by means of simulation. The aim of our research was to create a digital twin of the real assambly lien and to analyse effectiveness of the proposed modernization universal assembly line using the generated statistical data.

scholarly journals TOYOTISM CONCEPT: ACTUALITY AND PECULIARITIES OF THE MANUFACTURING PROCESS ORGANIZATION

2018 ◽  
Vol 2018 (1) ◽  
pp. 16-27
Author(s):  
Vasyl LУPCHUK ◽  
◽  
Liliya VOINYCHA ◽  
Keyword(s):  
Cultural Difference ◽  
Management System ◽  
Production Systems ◽  
Low Cost ◽  
Just In Time ◽  
Lead Times ◽  
Japanese Management ◽  
The World ◽  
World Economic ◽  
Organization Of Production

A study of evolution of the organization of production as a science has been conducted, beginning with the mechanized one and ending with lean production – from Fordism to Toyotism. The purpose of the research is to familiarize with the basic principles of organization of production in accordance with the concept of Toyotism and to provide recommendations that can serve as a basis for the formation of modern production systems in Ukraine. It is proved that Ukraine’s aspiration to integrate into European and world economic structures requires mastering of new principles of organization of production and business. In view of this, the research of the concept of business philosophy of Toyota Company, known in the world as Toyotism, was proposed. In authors’ opinion, the tools and methods for improving the quality of production, such as Just In Time (minimizing inventory), Kaizen (increasing the efficiency of using creative potential), Jidoka (exclusion of product defects), Heijunka (synchronization of production and management) are worth of particular attention. An important component of the concept is to identify and prevent the main types of losses (overproduction, waiting (time loss), unnecessary transportation and unrealized creativity of employees). In this context, the experience of using the 5S program, which includes a number of activities (steps) to eliminate losses, is of interest. The principles of Toyota, which underlie the formation of the Toyota Production System (TPS, the so-called Toyota House, or TPS-House), have been analyzed. Implementation of the main objectives of the TPS, including the high morale of workers and safety of work, excellent quality products at low cost and extremely short lead times, is especially relevant for domestic enterprises. It has been shown that introduction of Japanese management system does not guarantee the achievement of desired goals, although Japanese concepts and management methods are used throughout the world. A significant obstacle to this may be a cultural difference; so in the future it is expedient to study the activities of companies that have implemented the Japanese management system and have a stronger position in global markets.

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