Influence of the prime hard coking coal in stamp charge cokemaking: true or false

2020 ◽  
Vol 117 (4) ◽  
pp. 412
Author(s):  
Hari Prakash Tiwari ◽  
Vishwesh M. Shisani ◽  
Bhavendra Kumar Sahu ◽  
Rabindra Kumar Sabat ◽  
Damodar Mittal
Keyword(s):  
Blast Furnace ◽  
Raw Material ◽  
Furnace Productivity ◽  
Specific Productivity ◽  
Hot Metal ◽  
High Quality ◽  
Coking Coal ◽  
Coal Blend ◽  
Working Volume

The production of hot metal through the blast furnace route is stilled the most cost-effective and highly productive process and probably remains the coming decades besides developed many alternative ironmaking technologies. In the recent past, the working volume of the blast furnace has been increased drastically to increase the blast furnace productivity. This means the blast furnace performance is more correlated to specific productivity which measures the efficiency in terms of ton hot metal. These modern blast furnaces favour high quality of coke, i.e. high coke CSR and M40 value, high iron content sinter and pellets. These high quality of input raw materials increased blast furnace efficiency and productivity. Generally, cokemakers increases the ratio of prime hard coking coal in the coal blend to achieve the high quality of coke. This increase in prime hard coking coal is not desirable for coke oven batteries because it creates high oven wall pressure and high coke cost and also not suitable for raw material security. The present investigation highlights few cases which clearly show that the high quality of coke (coke CSR: 69–71) may be easily produced with the optimal proportion of prime hard coking coal in the blend if the selection of coals is proper. Results confirmed that upto 30% primary hard coking coal with 15% non-coking coal in the coal blend produce an excellent quality of coke which naturally requires a careful selection on the blend component. The optimum composite coking potential (CCP) value of 4.6–4.9 is the ideal value for producing coke CSR in the range of 69–71 in recovery stamp charge cokemaking process in the real-time plant operation. Therefore, it is necessary to select the right coals for the coal blend based on the adopted cokemaking technologies to conserve the reserve of prime hard coking coal, oven health and cost-effectiveness.

Co-carbonization of single coking coal and pyrolytic extracts from datong long-flame coal

2019 ◽  
Vol 116 (1) ◽  
pp. 115 ◽  
Author(s):  
Yaming Zhu ◽  
Shuai Tang ◽  
Xuefei Zhao ◽  
Lijuan Gao
Keyword(s):  
Raw Material ◽  
Low Rank ◽  
Coking Coal ◽  
Coal Blend ◽  
Positive Effects ◽  
Novel Method ◽  
Lean Coal ◽  
Gas Coal ◽  
Anisotropy Degree

Using modified coal as the raw material to produce coke is a novel method to improve the quality of coke during the process of coal blend coking. In this work, the activated components from low-rank coal were used as a common modifier for coal modification process. The properties of co-carbonization coke were studied. The pyrolytic extracts of Chinese Datong long-flame coal (DTLFPE) were used as the additive, while Jinjian gas coal and Zhongwei lean coal were used as the basic coals. The influence of the addition of DTLFPE on coke’s micro-strength, optical texture index (OTI), microstructure and coke reactivity were studied. The results showed that DTLFPE exhibited a significant impact on the performance of Zhongwei lean coal coke. The micro-strength and the OTI index of each coke significantly improved due to the addition of DTLFPE, which meant that their anisotropy degree was enhanced. The addition of DTLFPE also decreased the porosity of Jinjian gas coal coke, and improved the melting ability of the particles in Zhongwei lean coal coke. The DTLFPE was found to be a very suitable modifier for single coking coal, whereas moderate amounts of additives exhibited positive effects on improving the quality of coke.

TECHNOLOGICAL ASPECTS OF HIGH QUALITY RAW MATERIAL OBTAINING FOR PECTIN PRODUCTION

1970 ◽  
pp. 47-50
Author(s):  
I. A. Ilina ◽  
I. A. Machneva ◽  
E. S. Bakun
Keyword(s):  
Raw Materials ◽  
Thermal Characteristics ◽  
Environmental Safety ◽  
Raw Material ◽  
High Quality ◽  
Temperature Conductivity ◽  
Drying Temperature ◽  
Plant Raw Materials ◽  
Gel Forming Ability

  The article is devoted to the study of the chemical composition, physical and thermal-pfysical characteristics of damp apple pomaces and the identifying patterns of influence of drying temperature the functional composition and gel-forming ability of pectin. The research is aimed at obtaining initial data for the subsequent calculation of the main technological, hydro-mechanical, thermal, structural and economic characteristics of devices for drying the plant raw materials, ensuring the environmental safety and high quality of pectin-containing raw materials, the reducing heat and energy costs. As a result of the study of the thermal characteristics of apple pomaces, the critical points (temperature conductivity – 16.5 x 10-8 m2/s, thermal conductivity – 0.28 W/m K, heat capacity – 1627 j/(kg K)) at a humidity of 56 % are determined, which characterizing the transition from the extraction of weakly bound moisture to the extraction of moisture with strong bonds (colloidal, adsorption). It was found that the pomaces obtained from apples of late ripening have a higher content of solids (21-23 %), soluble pectin and protopectin (2.5-4.5 %). Dried pomaces obtained from apple varieties of late ripening contain up to 25 % pectin, which allow us to recommend them as a source of raw materials for the production of pectin. The optimum modes of preliminary washing of raw materials are offered, allowing to the remove the ballast substances as much as possible. It is established that when the drying temperature increases, the destructive processes are catalyzed: the strength of the pectin jelly and the uronide component and the degree of pectin esterification are reduced. The optimum drying temperature of damp apple pomaces is 80 0C, at which the quality of pectin extracted from the dried raw materials is maintained as much as possible. It is shown that the most effective for the pectin production is a fraction with a particle size of 3-5 mm, which allow us to extract up to 71 % of pectin from raw materials.

Adjustment of a technology of cast iron smelting in the blast furnace of jsc "ural steel" w ith a volume of 1232 см3 with charge h a v in g 95% share of Mikhailovskii GOK pellets

2021 ◽  
Vol 77 (7) ◽  
pp. 768-775
Author(s):  
I. F. Iskakov ◽  
G. A. Kunitsyn ◽  
D. V. Lazarev ◽  
А. А. Red`kin ◽  
S. A. Trubitsyn ◽  
...  
Keyword(s):  
Blast Furnace ◽  
Iron Ore ◽  
Raw Materials ◽  
Raw Material ◽  
Material Base ◽  
Hot Metal ◽  
Charging System ◽  
Iron Smelting ◽  
Gas Consumption ◽  
A Charge

To use effectively internal raw material base, JSC “Ural Steel” accomplished I category major overhaul of the blast furnace No. 2. The main purpose of the overhaul was to design a rational profile which could ensure an ability to operate with a charge containing 95 % of Mikhailovskii GOK (mining and concentrating plant) pellets having basicity of 0.5 by CaO/SiO2. The blast furnace No. 2 having useful volume of 1232 m3, was constructed by design of Danieli Corus, the Netherlands, and was blown in on December 30, 2020. In the process of guarantee tests, step-by-step increase of Mikhailovskii GOK pellets (Fetotal = 60.5 %, CaO/SiO2 = 0.5) content in the charge iron ore part was being accomplished from 55 to 95.1%. Charging of the blend containing pellets in the amount of 55% of iron ore part, was done by charging system 4OOCC + 1COOCC (Ore - Coke) with filling level 1.5 m. Under conditions of pellets part increase in the blend, the charging system was changed to decrease their content at the periphery, to increase it in the ore ridge zone and make it intermediate between periphery and the ore ridge. At the pellets share in the iron ore raw materials 0.75 the charging system was used as the following: 3OOCC + 1COOC + 1COOCC, while at the content 95.1% the following charging system was used: 2COOC + 2COOC + 1COOCC. It was noted that in the period of guarantee tests the furnace running was smooth. The average silicon content in the hot metal was 0.70% at the standard deviation 0.666. Sulfur content in the hot metal did not exceed 0.024%, the blowing and natural gas consumption figures were 2100 m3/min and 11000 m3/min correspondently, oxygen content in the blowing 26.5%, hot blowing and top smoke pressure figures were 226.5 and 109.8 KPa correspondently. The productivity of the furnace was reached as high as 2358 t/day at the specific coke rate 433 kg/t of hot metal. After guarantee tests completion, the pellets content in the iron ore part was decreased gradually from 95 down to 50%. The decreasing was made by 5% in every 6 hours of operation. Application of the mastered technology of the blast furnace No. 2 with the increased share of pellets will enable to stably supply the blast furnaces No. 1, 3 and 4 by iron ore raw materials in the proportion of 30-35% of pellets and 65-70% of sinter.

scholarly journals Reforestation of ‘Village Forest’ to Improve Sustaiability Creative Industries in Desa Siponjot

2021 ◽  
Vol 5 (2) ◽  
pp. 714-722
Author(s):  
Noverita Sprinse Vinolina ◽  
Antonio Marro Sipayung ◽  
Dardanila ◽  
Sondang Pintauli
Keyword(s):  
Forest Restoration ◽  
Raw Materials ◽  
Economic Value ◽  
Economic Benefits ◽  
Musical Instruments ◽  
Creative Industries ◽  
Raw Material ◽  
High Quality ◽  
The Village

This program is conducted to assist Siponjot Village while empowering the people of Siponjot Village to be able to utilize and maximize the benefit of the village forest. Village forest might support the availability of raw materials required for making musical instruments, such as high quality of wood, including how to process wood waste from making musical instruments to be used as creative souvenirs and improve the economic value. The raw material for production determined its results of the production of wood-based musical instruments. Thus, in order to produce a high quality tanginang, hasapi, and gondang, which previously began to be produced by arts crafts in the Sitangkubang area of ​​Siponjot Village, a high quality of raw materials is needed. The community service team surveyed the location of planting seeds for village forest restoration, provided socialization related to the importance of village forest cultivation and the suitability of the Siponjot Village area for the cultivation of these plants. Village forest restoration aims to maintain the beauty and beauty of the village. Implementation of village reforestation activities starting from socializing forest tourism and the strength of village forests to the community, followed by a discussion about village forest management and its economic benefits. Handover of a thousand units of forest plant seedlings given to the villagers of Siponjot as part of the forest restoration program in the area.

Development and production of large blast furnaces from 2015 to 2016 in China

2020 ◽  
Vol 117 (1) ◽  
pp. 108 ◽  
Author(s):  
Bing Dai ◽  
Hong-ming Long ◽  
Yong-cai Wen ◽  
Yi-long Ji ◽  
Yun-cai Liu
Keyword(s):  
Raw Materials ◽  
Blast Furnaces ◽  
Security Risk ◽  
Hot Metal ◽  
High Quality ◽  
Large Blast ◽  
Existing Problems ◽  
Cost Cutting ◽  
The Future

This article has reviewed the production status, total reductant consumption, raw materials and operation principle indexes of large blast furnaces in China from 2015 to 2016. The developing actuality of Chinese large BFs has been quantitatively analyzed and the existing problems have been proposed clearly. Based on that, maintaining production stable, enhancing the quality of raw materials and improving the operation principles are suggested. Large BFs take advantages of high-quality hot metal, energy saving, cost-cutting, high mechanization and automation levels and are sufficient to meet the challenges of economic crisis, environmental pressure and security risk form the future. Thus, the number of large BFs in China will continue to increase in the future.

An Experimental Study to Find the Acoustic Quality Indicators of Mulberry Wood

2010 ◽  
Author(s):  
Hossein Mansour ◽  
Mehdi Behzad
Keyword(s):  
Wood Species ◽  
Musical Instrument ◽  
Musical Instruments ◽  
Raw Material ◽  
Test Case ◽  
High Quality ◽  
Perceptual Knowledge ◽  
Acoustical Properties ◽  
Acoustic Quality

Morus Alba or mulberry is a wood species that is broadly used in making musical instruments in Eastern countries. However, the mechanical and acoustical properties of this type of wood are not investigated properly. In this study a set of features, previously examined for other species, are applied to this wood and its acoustic quality is evaluated. Setar, a Persian musical instrument made of mulberry wood, is selected as the test case of this experiment. Different samples of wood are gathered and categorized based on their appropriateness for Setar construction. The quality of each sample is identified based on the Perceptual knowledge of professional Setar makers. The most effective features are then selected and their average values are calculated for high quality samples. The result of this study helps Setar makers to select proper raw material before making an instrument. In addition, this approach can be applied to other wood species used in music industry.

scholarly journals IKLIM USAHA INDUSTRI PENGOLAHAN BIJI KAKAO

2018 ◽  
Vol 1 (1) ◽  
pp. 3-26
Author(s):  
Firman Mutakin ◽  
Tumpal Sihaloho
Keyword(s):  
Production Cost ◽  
Industrial Process ◽  
Raw Material ◽  
Business Climate ◽  
Cocoa Beans ◽  
High Quality ◽  
Processing Industry ◽  
The Past ◽  
Industrial Performance

Indonesia is one among three major producers of cocoa beans. Nevertheless, industrial performance of cocoa beans industrial process bearish for the past few years. The purposes of this research are to analyse policies related to development the cocoa processing industry as well as analizing factor which cause low quality of cocoa beans. Factors that caused an uncondusif business climate on cocoa beans industry ar among of hers; high administrative fee in form of tax and entry charges for raw material that caused and increase in production cost structure of the industrial process of the cocoa beans, The low quality of the cocoa benas itself resulted from the un willingness of the farmers to ferment their products, ages of plantswhich more that its productive age and caused small beans producted, mixture between high quality and low quality beans and bugs infection of cocoa plants.

scholarly journals Possibilities of Obtaining Renewable Energy in Dairy Farming

2020 ◽  
Vol 24 (2) ◽  
pp. 9-20
Author(s):  
Kinga Borek ◽  
Wacław Romaniuk
Keyword(s):  
Renewable Energy ◽  
Production Efficiency ◽  
Energy Savings ◽  
Raw Material ◽  
High Quality ◽  
Animal Products ◽  
Innovative Management ◽  
The Innovative Management ◽  
High Level

AbstractModern livestock facilities necessary in the production of milk, meat or other animal products should be constructed with environmental protection in mind, while ensuring high quality of production and animal welfare. The high level of mechanization in modern dairy farms, including automated and robotic processes, allows obtaining high quality raw material (e.g. milk), and significantly increasing labor and production efficiency. In addition, the use of photovoltaic (PV) panels, heat recovery from milk and obtaining biogas from the manure fermentation process, contributes to large energy savings on the farm. Excess of natural fertilizers, which are an animal byproduct, can be used as a substrate for methane fermentation. The presented examples of obtaining renewable energy allow improving the economic efficiency of animal production. They also ensure appropriate environmental conditions through the innovative management of natural fertilizers.

Semisolid Forging of 250 Automotive Spindles of S48C Steel

2019 ◽  
Vol 285 ◽  
pp. 411-416 ◽  
Author(s):  
Jokin Lozares ◽  
Gorka Plata ◽  
Iñaki Hurtado ◽  
Zigor Azpilgain ◽  
Iñigo Loizaga
Keyword(s):  
Complex Geometry ◽  
Steel Grade ◽  
Raw Material ◽  
Material Consumption ◽  
High Quality ◽  
Production Processes ◽  
Global Trend ◽  
Reduction Of Emissions ◽  
Manufacturing Technologies

Nowadays, globalisation enables a rapid uptake of the classical manufacturing technologies. In order to remain competitive and fulfil the global trend of reduction of emissions, innovative production processes that reduce the energy and raw material consumption should arise. Semisolid forging (SSF) is one of those techniques with great potential to fulfil those requirements maintaining the high quality of the components. Thus, the objective of this work is twofold: to produce a complex geometry part saving material and energy using the off-the-shelf S48C steel grade, and to demonstrate the capability of the process to produce a pre-series of 250 components without excessive tooling damage.

Impact of Raw Material Quality on Performance of Mixing and Charging Machines in Drilling and Blasting Operations

2021 ◽  
pp. 69-73
Author(s):  
T.S. Morozova
Keyword(s):  
Diesel Fuel ◽  
Raw Materials ◽  
Raw Material ◽  
Production Facility ◽  
High Quality ◽  
Equipment Failures ◽  
Hazardous Production ◽  
Materials Used ◽  
Incoming Inspection

A study into the failure causes of mixing and charging equipment confirms that the main impact on the probability of accidents is the use of raw materials that do not meet the specifications and have unstable properties. The raw materials used for explosives preparation in mechanized charging of boreholes include such components as ammonium nitrate, emulsion phase, diesel fuel, emulsifier and others. The paper describes the application of various formulations with these components in specific types of mixing and charging machines manufactured by AZOTTECH LLC. The main properties that affect the quality of raw materials are summarised, and the incoming inspection of explosive components is described as part of the acceptance procedure at temporary storage sites at a hazardous production facility. The paper describes common types of equipment failures and maintenance procedures when using substandard raw materials. The conclusion highlights the key practices to improve the equipment uptime as well as recommendations for incoming inspection and the use of high-quality explosive components.

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