Preparation and properties of C.I. Pigment Red 170 modified with silica fume

2016 ◽  
Vol 45 (3) ◽  
pp. 141-148 ◽  
Author(s):  
Baolian Zhang ◽  
Zhenzhen Zhang ◽  
Xuening Fei ◽  
Yingchun Gu ◽  
Lu Yu

Purpose The purpose of the study reported in this paper was to prepare modified C.I. Pigment Red (PR) 170 to reduce production cost and improve application performance. The structure of the modified pigment was characterised. The colour strength, thermal stability, mobility, aqueous dispersability and ultraviolet (UV) resistance of modified pigments were studied. Design/methodology/approach Silica fume was added into the diazonium salt solution under acidic condition, followed by the activation to generate new surface. Subsequently, coupling component was dropwise added to the system to form the modified pigments evenly on the surface of silica fume in situ. The structure and properties of the modified pigment were studied by fourier transform infrared spectoscopy (FT-IR), X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), thermal gravity analysis (TG-DTA), UV-visible diffuse reflectance spectra (UV-Vis DRS), and commission internationale de L‘Eclairage (CIE L*a*b*) colour measurements. Findings The morphology and particle size of the modified pigment were controlled by the modification of the silica fume, and the organic pigment and silica fume formed a core–shell structure. The properties of the modified pigment including colour strength, thermal stability, mobility, aqueous dispensability and UV resistance were improved significantly. Research limitations/implications The effect of the amount of silica fume on the thickness of the organic pigment layer and the effect of the thickness of the organic pigment layer on the properties of the modified pigment need to be studied further. Practical implications This paper shows a feasible method of the modification of the PR170 with the silica fume, and the modification can improve the properties of the PR170. The use of silica fume to modify organic pigment can realise the reuse of solid waste and reduce the production cost of the organic pigment. Social implications This modification method of the organic pigment is adaptive and it can be adjusted to the modification of other species of the organic pigment. Originality/value The modification of the PR170 with the silica fume was carried out in its preparation process, which synchronised the preparation and modification of the organic pigment. The properties of the modified pigment were improved, which were beneficial for their application in inks and coatings.

2017 ◽  
Vol 23 (6) ◽  
pp. 1119-1129 ◽  
Author(s):  
Lanlan Qin ◽  
Changjun Chen ◽  
Min Zhang ◽  
Kai Yan ◽  
Guangping Cheng ◽  
...  

Purpose Laser additive manufacturing (LAM) technology based on powder bed has been used to manufacture complex geometrical components. In this study, IN625 superalloys were fabricated by high-power fiber laser without cracks, bounding errors or porosity. Meanwhile, the objectives of this paper are to systemically investigate the microstructures, micro-hardness and the precipitated Laves phase of deposited-IN625 under different annealing temperatures. Design/methodology/approach The effects of annealing temperatures on the microstructure, micro-hardness and the precipitated Laves phase were studied by optical microscope (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectrometer (EDS), selected area electron diffraction (SAED), backscattered electron (BSE) imaging in the SEM and transmission electron microscopy (TEM), respectively. The thermal stability of the dendritic morphology about IN625 superalloys was investigated through annealing at temperatures range from 1,000°C to 1,200°C. Findings It is found that the microstructure of deposited-IN625 was typical dendrite structure. Besides, some Laves phase precipitated in the interdendritic region results in the segregation of niobium and molybdenum. The thermal stability indicate that the morphology of dendrite can be stable up to 1,000°C. With the annealing temperatures increasing from 1,000 to 1,200°C, the Laves phase partially dissolves into the γ-Ni matrix, and the morphology of the remaining Laves phase is changing from irregular shape to rod-like or block-like shape. Research limitations/implications The heat treatment used on the IN625 superalloys is helpful for knowing the evolution of microstructures and precipitated phases thermal stability and mechanical properties. Practical implications Due to the different kinds of application conditions, the original microstructure of the IN625 superalloys fabricated by LAM may not be ideal. So exploring the influence of annealing treatment on IN625 superalloys can bring theory basis and guidance for actual production. Originality/value This study continues valuing the fabrication of IN625 by LAM. It shows the effect of annealing temperatures on the shape, size and distribution of Laves phase and the microstructures of deposited-IN625 superalloys.


2014 ◽  
Vol 43 (4) ◽  
pp. 201-211 ◽  
Author(s):  
Nivin M. Ahmed ◽  
Walaa M. Abd El-Gawad ◽  
Elham A. Youssef ◽  
Eglal M. Souaya

Purpose – The purpose of this work is to prepare new core-shell pigments based on silca fume waste as core and ferrite pigments in the shell. Silica fume is a byproduct of the smelting process in the ferrosilicon industry. The reduction of high-purity quartz to silicon at temperatures up to 2,000°C produces SiO2 vapours which then oxidize and condense at low-temperature zones to tonnage amounts of tiny particles consisting of non-crystalline silica that is collected and sold rather than being land-filled because nowadays there is increasing environmental concern with regard to excessive volumes of solid waste hazards accumulation. Silica has no direct effect in protecting metals from corrosion, but on precipitating an effective anticorrosive pigment like ferrite on its surface with low concentrations, this can bring out new core-shell pigment with good anticorrosive performance and low cost. The new pigments will be constructed on a waste silica fume core comprising 80-85 per cent of its chemical structure and the ferrite shell that will be only about 20-15 per cent. These pigments are represented as efficient, economically feasible and eco-friendly. Design/methodology/approach – The different ferrites and ferrites/SiO2 pigments were characterized using different analytical and spectro-photometric techniques, such as X-ray diffraction, scanning electron microscopy/energy-dispersive X-ray and transmission electron microscopy (TEM). Evaluation of these pigments was done using international standard testing methods american standard testing methods (ASTM). After evaluation, the pigments were incorporated in solvent-based paint formulations based on medium oil-modified soya-bean-dehydrated castor oil alkyd resin. The physico-mechanical properties of dry films and their corrosion properties using accelerated laboratory test in 3.5 per cent sodium chloride for 28 days were determined. Findings – The results of this work revealed that ferrite/SiO2 core-shell pigments were close in their performance to that of the ferrite pigments in protection of steel, and at the same time, they verified good physico-mechanical properties. Practical implications – As silica fume has a large array of uses, these pigments can be applied in various industries such as painting, wooding coating, anti-corruption coating, powder coating, architectural paint and waterproof paints. Originality/value – Ferrite, ferrite/SiO2 are environmentally friendly pigments which can impart high anticorrosive behaviour to paint films with concomitant cost savings.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Salwa H. El-Sabbagh ◽  
Nivin M. Ahmed ◽  
Doaa Samir Mahmoud ◽  
Wael S. Mohamed

Purpose The purpose of this paper is to evaluate the efficiency of commercial silica, silica fume-waste (SF) and modified silica fume-waste (mSF) as reinforcing filler in acrylonitrile-butadiene rubber (NBR) and ethylene propylene diene monomer (EPDM) through the mixing process of rubber. The composites were prepared using different loadings of silica fume and commercial silica in EPDM and NBR composites. Structural characterization of silica and SF was done using X-ray fluorescence and scanning electron microscopy (SEM). The surface of silica fume waste was modified using poly methyl methacrylate/butyl acrylate through emulsion polymerization to increase the interaction between silica and rubber, then consequently better dispersion in rubber matrix was obtained. The mSF waste was characterized using FT-IR spectra and transmission electron microscopy. Design/methodology/approach The investigated rubber mixes and vulcanizates were evaluated by measuring the curing characteristics, mechanical testing, thermogravimetric analysis and morphological studies (SEM). The mechanical properties of composites including tensile strength, elongation at break and modulus were estimated and analyzed. Findings The results revealed that the composites (NBR and EPDM) containing mSF as filler exhibited better rheological and mechanical properties compared to unmodified silica waste and commercial silica. The SEM analysis indicated that the mSF was homogeneously dispersed through the surface of NBR and EPDM composites. Also, results showed that (NBR and EPDM) composites exhibited remarkable improvements in tensile strength, elongation at break and hardness in the presence of mSF; they also showed an increase in the thermal stability. This means that the treatment of surface SF can improve its dispersion in rubber. Research limitations/implications Silica cannot be applied in rubber matrix without surface modification because of their incompatibility; their dispersion is not good without surface modification. Practical implications The modified silica surface is considered as effective reinforcing filler which can replace other fillers because of its lower surface energy and enhanced intercalating behavior in rubber. Social implications This study is just a start in establishing rubber projects with wide applications in the industry and providing a cheap local product while preserving the quality and that is the use of factory waste, which helps in protecting the environment from pollution. Originality/value mSF is cheap with relatively high purity, which make rubber/mSF composites appear as new grade of material that can be used in different media rather than rubber.


2018 ◽  
Vol 47 (4) ◽  
pp. 350-359 ◽  
Author(s):  
Nivin M. Ahmed ◽  
Mostafa G. Mohamed ◽  
Reham H. Tammam ◽  
Mohamed R. Mabrouk

Purpose This study aims to apply novel anticorrosive pigments containing silica fume-phosphates (Si-Ph), which were prepared using core-shell technique by covering 80-90 per cent silica fume (core) with 10-20 per cent phosphates (shell) previously, to play dual functions simultaneously as anticorrosive pigments in coating formulations and as an anticorrosive admixture in concrete even if it is not present in the concrete itself. Two comparisons were held out to show the results of coatings on rebars containing core-shell pigments in concrete, and concrete admixtured with silica fume can perform a dual function as anticorrosive pigment and concrete admixture. The evaluation of corrosion protection efficiency of coatings containing core-shell pigments and those containing phosphates was performed. Design/methodology/approach Simple chemical techniques were used to prepare core-shell pigments, and their characterization was carried out in a previous work. These pigments were incorporated in solvent-based paint formulations based on epoxy resin. Different electrochemical techniques such as open-circuit potential and electrochemical impedance spectroscopy were used to evaluate the anticorrosive efficiency of the new pigments. Findings The electrochemical measurements showed that concrete containing coated rebars with core-shell pigments exhibited almost similar results to that of concrete admixtured with silica fume. Also, the anticorrosive performance of coatings containing Si-Ph pigments offered protection efficiency almost similar to that of phosphates, proving that these new pigments can perform both roles as anticorrosive pigment and concrete admixture. Originality/value Although the new Si-Ph pigments contain more than 80 per cent waste material, its performance can be compared to original phosphate pigments in the reinforced concrete.


2021 ◽  
Vol 21 (3) ◽  
Author(s):  
Aleksandra Kozłowska ◽  
Adam Grajcar ◽  
Aleksandra Janik ◽  
Krzysztof Radwański ◽  
Ulrich Krupp ◽  
...  

AbstractAdvanced medium-Mn sheet steels show an opportunity for the development of cost-effective and light-weight automotive parts with improved safety and optimized environmental performance. These steels utilize the strain-induced martensitic transformation of metastable retained austenite to improve the strength–ductility balance. The improvement of mechanical performance is related to the tailored thermal and mechanical stabilities of retained austenite. The mechanical stability of retained austenite was estimated in static tensile tests over a wide temperature range from 20 °C to 200 °C. The thermal stability of retained austenite during heating at elevated temperatures was assessed by means of dilatometry. The phase composition and microstructure evolution were investigated by means of scanning electron microscopy, electron backscatter diffraction, X-ray diffraction and transmission electron microscopy techniques. It was shown that the retained austenite stability shows a pronounced temperature dependence and is also stimulated by the manganese addition in a 3–5% range.


2002 ◽  
Vol 97 (5) ◽  
pp. 1198-1202 ◽  
Author(s):  
Jian Hai ◽  
Meixiu Ding ◽  
Zhilin Guo ◽  
Bingyu Wang

Object. A new experimental model of chronic cerebral hypoperfusion was developed to study the effects of systemic arterial shunting and obstruction of the primary vessel that drains intracranial venous blood on cerebral perfusion pressure (CPP), as well as cerebral pathological changes during restoration of normal perfusion pressure. Methods. Twenty-four Sprague—Dawley rats were randomly assigned to either a sham-operated group, an arteriovenous fistula (AVF) group, or a model group (eight rats each). The animal model was readied by creating a fistula through an end-to-side anastomosis between the right distal external jugular vein (EJV) and the ispilateral common carotid artery (CCA), followed by ligation of the left vein draining the transverse sinus and bilateral external carotid arteries. Systemic mean arterial pressure (MAP), draining vein pressure (DVP), and CPP were monitored and compared among the three groups preoperatively, immediately postoperatively, and again 90 days later. Following occlusion of the fistula after a 90-day interval, blood—brain barrier (BBB) disruption and water content in the right cortical tissues of the middle cerebral artery territory were confirmed and also quantified with transmission electron microscopy. Formation of a fistula resulted in significant decreases in MAP and CPP, and a significant increase in DVP in the AVF and model groups. Ninety days later, there were still significant increases in DVP and decreases in CPP in the model group compared with the other groups (p < 0.05). Damage to the BBB and brain edema were noted in animals in the model group during restoration of normal perfusion pressure by occlusion of the fistula. Electron microscopy studies revealed cerebral vasogenic edema and/or hemorrhage in various amounts, which correlated with absent astrocytic foot processes surrounding some cerebral capillaries. Conclusions. The results demonstrated that an end-to-side anastomosis between the distal EJV and CCA can induce a decrease in CPP, whereas a further chronic state of cerebral hypoperfusion may be caused by venous outflow restriction, which is associated with perfusion pressure breakthrough. This animal model conforms to the basic hemodynamic characteristics of human cerebral arteriovenous malformations.


2013 ◽  
Vol 750-752 ◽  
pp. 1919-1923 ◽  
Author(s):  
Guo Xian Zhou ◽  
Ming Wei Yuan ◽  
Lin Jiang ◽  
Ming Long Yuan ◽  
Hong Li Li

The laponite-poly (L-lactide) composite films are prepared by the method of solution blending with polylactide (PLA) and laponite. The result shows that the homogeneous and smooth composite film is prepared with 1, 4-dioxane. Thermogravimetry analysis (TG) and tensile strength studies demonstrate that the thermal stability and tensile strength are improved with the laponite added. The scanning electron microscopy (SEM) measurement indicates that the pores of composite films get uniform and network structure is more and more compact with compared to pure PLA film. The present study reveals that the laponite as a complexing agent can improve the mechanical properties and thermal stability of PLA.


1984 ◽  
Vol 61 (6) ◽  
pp. 1079-1084 ◽  
Author(s):  
David J. Gower ◽  
Jon C. Lewis ◽  
David L. Kelly

✓ Recently, a delayed hypersensitivity reaction to silicone plastics has been demonstrated in some patients with breast and joint implants and subcutaneously injected silicone. In this study, the authors examined the internal surface of shunting systems to evaluate the cellular response to implanted silicone plastic. The distal peritoneal tubing from 20 patients with ventriculoperitoneal shunts was examined with a scanning electron microscope. Twelve tubes were removed because of documented distal shunt malfunction and eight for an elective lengthening procedure. Cultures of all tubing were negative. The catheters removed for malfunction contained a variety of cells: sometimes in clumps, sometimes associated with platelets and densely adherent to the silicone tubing wall. In several shunts, giant cells were seen with multiple foot processes adherent to the internal silicone surface. The internal surface of the tubing of two malfunctioning shunts was embedded in electron microscopy plastic and studied with transmission electron microscopy. The cells proved to be neutrophils with no evidence of silicone granules inside the cell bodies. The shunts removed for elective revision showed only a few cells, and those were never associated with platelets. There was proteinaceous material scattered on the internal surface of the tubing, but the cellular response was markedly different from that in malfunctioning shunts. The authors postulate that the findings in malfunctioning shunt tubing represent a delayed hypersensitivity to silicone similar to that seen with other types of silicone implants.


2018 ◽  
Vol 70 (3) ◽  
pp. 560-567 ◽  
Author(s):  
Jian Feng Li ◽  
Qin Shi ◽  
HeJun Zhu ◽  
ChenYu Huang ◽  
Shuai Zhang ◽  
...  

Purpose This paper aims to clarify the size and morphology of transition metal dichalcogenides has an impact on lubrication performance of Cu-based composites. This study is intended to show that Cu-based electrical contact materials containing Nb0.91Ti0.09Se2 have better electrical and tribological properties than those containing NbSe2. The tribological properties of Cu-based with different Ti-dopped NbSe2 content were also discussed. Design/methodology/approach The NbSe2 and Nb0.91Ti0.09Se2 particles were fabricated by thermal solid state reaction method. The powder metallurgy technique was used to fabricate composites with varying Nb0.91Ti0.09Se2 mass fraction. The phase composition of Cu-based composites was identified by X-ray diffraction, and the morphology of NbSe2/Nb0.91Ti0.09Se2 and the worn surface of composites were characterized by scanning electron microscopy and transmission electron microscopy. In addition, the tribological properties of composites were appraised using a ball-on-disk multi-functional tribometer. The data of friction coefficient and resistivity were analyzed and the corresponding conclusion was drawn. Findings In comparison with the pure copper, Cu-based composites containing Nb0.91Ti0.09Se2/NbSe2 had a lower friction coefficient, illustrating the Nb0.91Ti0.09Se2 with nano-size particles prepared in this work is a perfect choice for the fabrication of excellent electrical contact composites. Compared to composites with NbSe2, composites containing Nb0.91Ti0.09Se2 have better tribological and electrical properties. Research limitations/implications Because of the use of thermal solid state reaction method, the size of NbSe2 and Nb0.91Ti0.09Se2 is relatively large. Therefore, the fabrication of finer particles of Nb0.91Ti0.09Se2 is encouraged. Originality/value In this paper, the authors discuss the tribological and electrical properties of Cu-based composites, and the value of optimum obtained as Nb0.91Ti0.09Se2 content is 15 Wt.%.


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