Effect of nanoclay, glass fiber volume and orientation on tensile strength of epoxy-glass composite and optimization using Taguchi method

2018 ◽  
Vol 15 (2) ◽  
pp. 312-320 ◽  
Author(s):  
Shanti Kiran Zade ◽  
Suresh Babu V. ◽  
Sai Srinadh K.V.
Keyword(s):  
Tensile Strength ◽  
Glass Fiber ◽  
Low Cost ◽  
Glass Fibers ◽  
Weight Ratio ◽  
Negligible Effect ◽  
Void Content ◽  
Fiber Volume ◽  
Content Type ◽  
Weight Content

Purpose The purpose of this study is to manufacture test boards for re-enacting plant or field situations where vacuum chamber for expelling gas bubbles and autoclave equipment would not be accessible. This research focuses on the examination and enhancement of tensile strength for the nanocomposites consisting of uniaxial glass fiber mats, nanoclay (NC) and epoxy. Design/methodology/approach The parameters considered are the weight content of Cloisite 15A NC, the volume of glass fiber (Vgf) and the direction of glass fibers (θ). The composites are made by hand lay-up technique and tested according to ASTM D 638 standard. Taguchi L9 orthogonal array is used to design the experiments. Findings The results imply that the orientation of fibers exhibited high significance with a p-value of 0.001 for the upgrade of strength. NC percentage and the volume of fiber have a low effect as the p-values obtained were 0.375 and 0.294. Confirmation tests were performed at the optimal levels of parameters and the outcomes were in the permissible range of the anticipated values of S/N ratio and mean tensile strength. The negligible effect of nanoclay is due to the lack of infusion of resin into the d-spacing of clay layers due to the low configuration settings of mixing conditions which was confirmed by XRD studies. The negligible effect of glass fiber volume is due to the void content and lack of stress transfer between fibers uniformly due to the void content and improper mixing of nanoclay. Research limitations/implications The limitation of this study is that a low-speed mechanical stirrer was used to mix NC in the epoxy and the mixture was not subjected to vacuum and ultrasonication for degassing and deagglomeration. Practical implications These composites can be used as substitute materials in place of metallic parts in the aerospace and automobile sector. These composites can be used in civil structures instead of steel and concrete, which have low strength-to-weight ratio and where the requirement of strength is in the range of 60 to 390 MPa. Social implications The composites can be used in a variety of applications, for example, structural works, automotive panels and low-cost housing. Originality/value This research gives an idea about the combined contribution of NC, Vgf and “θ” to the improvement of tensile strength of the glass-epoxy composite.

SYNTHESIS AND CHARACTERISATION OF WOVENROVING GLASS MAT FOR EPOXYCOMPOSITES

2020 ◽  
Vol 15 (4) ◽  
Author(s):  
Mahesh Mallampati ◽  
Sreekanth Mandalapu ◽  
Govidarajulu C
Keyword(s):  
Tensile Strength ◽  
Glass Fiber ◽  
Low Cost ◽  
Weight Ratio ◽  
High Strength ◽  
Hardness Test ◽  
Industrial Applications ◽  
Sem Analysis ◽  
Low Thermal Expansion ◽  
Manufacturing Techniques

The composite materials are replacing the traditional materials because oftheir superior properties such as high tensile strength, low thermal expansion, high strength to weight ratio, low cost, lightweight, high specific modulus, renewability and biodegradability which are the most basic & common attractive features of composites that make them useful for industrial applications. The developments of new materials are on the anvil and are growing day by day. The efforts to produce economically attractive composite components have resulted in several innovative manufacturing techniques currently being used in the composites industry. Generally, composites consist of mainly two phases i.e., matrix and fiber. In this study, woven roving mats (E-glass fiber orientation (-45°/45°,0°/90°, - 45°/45°),UD450GSM)were cut in measured dimensions and a mixture of Epoxy Resin (EPOFINE-556, Density-1.15gm/cm3), Hardener (FINE HARDTM 951, Density- 0.94 gm/cm3) and Acetone [(CH3)2CO, M= 38.08 g/mol] was used to manufacture the glass fiber reinforced epoxy composite by hand lay-up method. Mechanical properties such as tensile strength, SEM analysis, hardness test, density tests are evaluated.

Analysis of polymeric materials properties changes after addition of reinforcing fibers

2019 ◽  
Vol 30 (6) ◽  
pp. 2833-2843 ◽  
Author(s):  
Adam Gnatowski ◽  
Agnieszka Kijo-Kleczkowska ◽  
Rafał Gołębski ◽  
Kamil Mirek
Keyword(s):  
Tensile Strength ◽  
Glass Fiber ◽  
Glass Fibers ◽  
Construction Materials ◽  
Polyamide 6 ◽  
Fiber Content ◽  
Polymer Materials ◽  
Polyamide 66 ◽  
Content Type ◽  
Reinforcing Fibers

Purpose The issues concerning the prediction of changes in properties of polymer materials as a result of adding reinforcing fibers are currently widely discussed in the field of polymer material processing. This paper aims to present strengths and weaknesses of composites based on polymer materials strengthened with fibers. It touches upon composite cracking at the junction of a matrix and its reinforcement. It also discusses the analysis of changes in properties of chosen materials as a result of adding reinforcing fibers. The paper shows improvement in the strength of polymer materials with fiber addition, which is extremely important, because these types of composites are used in the aerospace, automotive and electrical engineering industries. Design/methodology/approach Comparing the properties of matrix strength with fiber properties is practically impossible. Thus, fiber tensile strength and composite tensile strength shall be compared (González et al., 2011): tensile (glass fiber GF) = 900 [MPa], elongation ΔL≈ 0; yield point (polyamide 66) = 70−90 [MPa], elongation Δ[%] = 3,5-18; tensile (polyamide 66 + 15% GF) = 80-125 [MPa], elongation Δ[%] ≈ 0; tensile (polyamide 66 + 30% GF) = 190 [MPa], elongation Δ[%] ≈ 0; yield point (polyamide 6) = 45-85 [MPa], elongation Δ[%] = 4-15; tensile (polyamide 6 + 15% GF) = 80-125 [MPa], elongation Δ[%] ≈ 0; tensile (polyamide 6 + 30% GF) = 95-130 [MPa] elongation Δ[%] ≈ 0. Comparison of properties of selected polymers and composites is presented in Tables 1−10 and Figures 1 and 2. The measurement methodology is presented in detail in the paper Kula et al. (2018). The increase in fiber content (to the extent discussed) leads to the increase in yield strength stresses and hardness. The value of yield strength for polyamide with the addition of fiberglass grows gradually with the increase in fiber content. The hardness of the composite of polyamide with glass balls increases together with the increase in reinforcement content. The changes of these values do not occur linearly. The increase in fiber content has a slight impact on density change (the increase of about 1 g/mm3 per 10 per cent). Findings The use of polymers as a matrix allows to give composites features such as: lightness, corrosion resistance, damping ability, good electrical insulation and thermal and easy shaping. Polymers used as a matrix perform the following functions in composites: give the desired shape to the products, allow transferring loads to fibers, shape thermal, chemical and flammable properties of composites and increase the possibilities of making composites. Fiber-reinforced polymer composites are the effect of searching for new construction materials. Glass fibers show tensile strength, stiffness and brittleness, while the polymer matrix has viscoelastic properties. Glass fibers have a uniform shape and dimensions. Fiber-reinforced composites are therefore used to increase strength and stiffness of materials. Polymers have low tensile strength, exhibit high deformability. Polymers reinforced by glass fiber have a high modulus of elasticity and therefore provide better the mechanical properties of the material. Composites with glass fibers do not exhibit deformations in front of cracking. An increase in the content of glass fiber in composites increases the tensile strength of the material. Polymers reinforced by glass fiber are currently one of the most important construction materials and are widely used in the aerospace, automotive and electro-technical industries. Originality/value The paper presents the test results for polyethylene composites with 25 per cent and 50 per cent filler coming from recycled car carpets of various car makes. The tests included using differential scanning calorimetry, testing material hardness, material tensile strength and their dynamic mechanical properties.

Optically Transparent Polymethyl Methacrylate Composites made with Glass Fibers of Varying Refractive Index

1997 ◽  
Vol 12 (4) ◽  
pp. 1091-1101 ◽  
Author(s):  
Seunggu Kang ◽  
Hongy Lin ◽  
Delbert E. Day ◽  
James O. Stoffer
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Refractive Index ◽  
Mechanical Strength ◽  
Glass Fiber ◽  
Polymethyl Methacrylate ◽  
Optical Transmission ◽  
Annealing Temperature ◽  
Glass Fibers ◽  
Optically Transparent

The dependence of the optical and mechanical properties of optically transparent polymethyl methacrylate (PMMA) composites on the annealing temperature of BK10 glass fibers was investigated. Annealing was used to modify the refractive index (R.I.) of the glass fiber so that it would more closely match that of PMMA. Annealing increased the refractive index of the fibers and narrowed the distribution of refractive index of the fibers, but lowered their mechanical strength so the mechanical properties of composites reinforced with annealed fibers were not as good as for composites containing as-pulled (chilled) glass fibers. The refractive index of as-pulled 17.1 μm diameter fibers (R.I. = 1.4907) increased to 1.4918 and 1.4948 after annealing at 350 °C to 500 °C for 1 h or 0.5 h, respectively. The refractive index of glass fibers annealed at 400 °C/1 h best matched that of PMMA at 589.3 nm and 25 °C, so the composite reinforced with those fibers had the highest optical transmission. Because annealed glass fibers had a more uniform refractive index than unannealed fibers, the composites made with annealed fibers had a higher optical transmission. The mechanical strength of annealed fiber/PMMA composites decreased as the fiber annealing temperature increased. A composite containing fibers annealed at 450 °C/1 h had a tensile strength 26% lower than that of a composite made with as-pulled fibers, but 73% higher than that for unreinforced PMMA. This decrease was avoided by treating annealed fibers with HF. Composites made with annealed and HF (10 vol. %)-treated (for 30 s) glass fibers had a tensile strength (∼200 MPa) equivalent to that of the composites made with as-pulled fibers. However, as the treatment time in HF increased, the tensile strength of the composites decreased because of a significant reduction in diameter of the glass fiber which reduced the volume percent fiber in the composite.

An assessment into mechanical properties and microstructural behavior of TIG welded Ti-6Al-4V titanium alloy

2020 ◽  
Vol 10 (3) ◽  
pp. 281-292 ◽  
Author(s):  
Saurabh Dewangan ◽  
Suraj Kumar Mohapatra ◽  
Abhishek Sharma
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Weight Ratio ◽  
High Strength ◽  
Hardness Test ◽  
Content Type ◽  
Ti Alloys ◽  
Microstructure And Mechanical Properties ◽  
Grade 5 ◽  
Selection Of

PurposeTitanium (Ti) alloys are in high demand in manufacturing industries all over the world. The property like high strength to weight ratio makes Ti alloys highly recommended for aerospace industries. Ti alloys possess good weldability, and therefore, they were extensively investigated with regard to strength and metallurgical properties of welded joint. This study aims to deal with the analysis of strength and microstructural changes in Ti-6Al-4V (Grade 5) alloy after tungsten inert gas (TIG) welding.Design/methodology/approachTwo pair of Ti alloy plates were welded in two different voltages, i.e. 24 and 28 V, with keeping the current constant, i.e. 80 A It was a random selection of current and voltage values to check the performance of welded material. Both the welded plates were undergone through some mechanical property analysis like impact test, tensile test and hardness test. In addition, the microstructure of the welded joints was also analyzed.FindingsIt was found that hardness and tensile properties gets improved with an increment in voltage, but this effect was reverse for impact toughness. A good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this work. Heat distribution in both the welded plates was simulated through ANSYS software to check the temperature contour in the plates.Originality/valueA good corroboration between microstructure and mechanical properties, such as tensile strength, hardness and toughness, was reported in this study.

scholarly journals Recycled Glass Fiber Composites from Wind Turbine Waste for 3D Printing Feedstock: Effects of Fiber Content and Interface on Mechanical Performance

Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3929 ◽  
Author(s):  
Amirmohammad Rahimizadeh ◽  
Jordan Kalman ◽  
Rodolphe Henri ◽  
Kazem Fayazbakhsh ◽  
Larry Lessard
Keyword(s):  
Tensile Strength ◽  
3D Printing ◽  
Wind Turbine ◽  
Glass Fiber ◽  
Mechanical Performance ◽  
Glass Fibers ◽  
Turbine Blades ◽  
3D Print ◽  
Recycled Glass ◽  
Recycled Fibers

This research validates the viability of a recycling and reusing process for end-of-life glass fiber reinforced wind turbine blades. Short glass fibers from scrap turbine blades are reclaimed and mixed with polylactic acid (PLA) through a double extrusion process to produce composite feedstock with recycled glass fibers for fused filament fabrication (FFF) 3D printing. Reinforced filaments with different fiber contents, as high as 25% by weight, are extruded and used to 3D print tensile specimens per ASTM D638-14. For 25 wt% reinforcement, the samples showed up to 74% increase in specific stiffness compared to pure PLA samples, while there was a reduction of 42% and 65% in specific tensile strength and failure strain, respectively. To capture the level of impregnation of the non-pyrolyzed recycled fibers and PLA, samples made from reinforced filaments with virgin and recycled fibers are fabricated and assessed in terms of mechanical properties and interface. For the composite specimens out of reinforced PLA with recycled glass fibers, it was found that the specific modulus and tensile strength are respectively 18% and 19% higher than those of samples reinforced with virgin glass fibers. The cause for this observation is mainly attributed to the fact that the surface of recycled fibers is partially covered with epoxy particles, a phenomenon that allows for favorable interactions between the molecules of PLA and epoxy, thus improving the interface bonding between the fibers and PLA.

Experiment Investigation on Mechanical Property of Glass Fiber Reinforced Concrete

2014 ◽  
Vol 915-916 ◽  
pp. 784-787
Author(s):  
Yan Lv
Keyword(s):  
Tensile Strength ◽  
Reinforced Concrete ◽  
Flexural Strength ◽  
Glass Fiber ◽  
Volume Fraction ◽  
Plain Concrete ◽  
Fiber Reinforced Concrete ◽  
Fiber Reinforced ◽  
Fiber Volume ◽  
Glass Fiber Reinforced

Based on the mechanical properties experiment of the glass fiber reinforced concrete with 0%0.6%0.8% and 1% glass fiber volume fraction, the mechanics property such as tensile strength, compressive strength, flexural strength and flexural elasticity modulus are analyzed and compared with the plain concrete when the kinds of fiber content changes. The research results show that the effect of tensile strength and flexural strength can be improved to some extent, which also can serve as a reference or basis for further improvement and development the theory and application of the glass fiber reinforced concrete.

Effect of Glass Fiber Modification on Tensile Strength and Shrinkage of Ceramic Mould

2012 ◽  
Vol 430-432 ◽  
pp. 909-912
Author(s):  
Zhao Wang ◽  
De Hong Lu ◽  
Hui Gong ◽  
Xiao Gang He
Keyword(s):  
Tensile Strength ◽  
Crack Resistance ◽  
Glass Fiber ◽  
Sintering Temperature ◽  
Glass Fibers ◽  
Average Diameter ◽  
Shrinkage Rate ◽  
Fiber Dispersion ◽  
Fiber Modification ◽  
Variation Rule

Aiming to improve the crack-resistance of the mould of ceramic mould casting, glass fibers whose average diameter was approximately 16 µm, length 1mm were dispersed, and the effect of the glass fibers on the tensile strength and shrinkage rate of the ceramic mould was investigated in this study. In the ceramic green body, quartz sand was selected as refractory, silica sol was binder. The results show that, with increasing glass fiber, the tensile strength of the ceramic mould increased linearly from 0.175 MPa to 0.221 MPa at the same sintering temperature, and the shrinkage rate fell from 1.37% to 1.33% at room temperature. With the sintering temperature rising, the tensile strength increased and the shrinkage decreased by the glass fiber dispersion, but their variation rule were not changed. The investigation proposed a new method to improve the crack-resistance of the ceramic mould, i.e., glass fiber dispersion into the ceramic mould.

scholarly journals Mechanical Properties of Glass Fiber Concrete with Different Dosages of Glass Fiber

2020 ◽  
Vol 8 (5) ◽  
pp. 3916-3919
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Glass Fiber ◽  
Glass Fibers ◽  
High Dispersion ◽  
Conventional Concrete ◽  
Micro Cracks ◽  
Deformation Properties ◽  
Fiber Concrete

Conventional concrete i.e. the concrete generally has low tensile strength with limited ductility and low resistance towards cracking. The micro cracks that are developed internally are inherent among concrete and can be explained with the help of propagation of that micro cracks due to its inferior tensile strength. Different fibers, added at a certain percentage of concrete known to improve the deformation properties of concrete along with the plasticity against crack resistance, such as flexural strength. Mainly concrete & ferroconcrete research has been moved to steel fibers, and glass fibers have recently become more available, with no corrosion problems associated with glass fibers. This article describes an experimental study of the usage of glass fibers in the structural concrete. High-dispersion CEM-FILL fiberglass of 14 μm diameter with an aspect ratio of 857 was used at a dosage of 0.33% to 1% by weight in concrete and its mechanical properties such as compressive strength, flexural strength and modulus of elasticity.

scholarly journals Assessment of Mechanical Properties of Biocomposite Material by using Sawdust and Rice Husk

2019 ◽  
Vol 11 (3) ◽  
pp. 147-156
Author(s):  
Prabhat SINGH ◽  
Bhagel SINGH
Keyword(s):  
Rice Husk ◽  
Low Cost ◽  
Glass Fibers ◽  
Testing Machine ◽  
Weight Ratio ◽  
High Strength ◽  
Light Weight ◽  
Universal Testing ◽  
Biocomposite Material ◽  
Main Factor

This paper presents an experimental study on the development of biocomposite material by using sawdust (SD) and rice husk (RH). The use of composite in the present production has increased dramatically since the 1970’s. Traditional material like aluminum, steel, iron and copper etc. may be easily replaced by using this classical biocomposites. The tensile test, hardness and tear resistance test were conducted in a Universal testing machine as per ASTM D638, ASTM D2240 and ASTM D1004 standard, respectively. Although commercial industries have increasingly been concerned with the low cost, light weight and eco-friendly material, the biocomposite material has also a great potential for reduced production cost and low maintenance which have proven to be a main factor in a push towards recycled biocomposites. In this paper we have fabricated a biocomposite model from materials like sawdust, rice husk. The main reason to use biocomposites is that they are more economical and have high strength to weight ratio compared to glass fibers. Hence fabricated material can be used for various applications.

scholarly journals STRENGTH PREDICTION OF DIFFERENT ORIENTATION UNIDIRECTIONAL GLASS FIBER LAP JOINTS

2012 ◽  
pp. 278-282
Author(s):  
R. SANTOSH ◽  
B. KIRAN
Keyword(s):  
Tensile Strength ◽  
Composite Materials ◽  
Glass Fiber ◽  
Structural Design ◽  
Software Package ◽  
Weight Ratio ◽  
High Strength ◽  
Lap Joints ◽  
Suitable Alternative ◽  
Robot Systems

Composite materials have made way to various fields, including aerospace structures, underwater vehicles, automobiles and robot systems. Due to the high strength to weight ratio of composites, they serve as a suitable alternative to metals, therefore making the need for a reliable database of structural design more important. Most of the modern civilian and military aircraft use composite materials for their primary structural components (in addition to metals). One of the key areas in composite structural design involves the tensile strength of joints. In the present work, the lap joints fabricated from different orientations of GFRP (Glass fiber reinforced polymer) specimens are subjected to tensile test. The effect of fibre orientation on the tensile strength of lap joint is investigated both experimentally and computationally using conventional software package. The experimental results are compared with FEA using conventional software package ANSYS.

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