Consistent Evaluation of Wear Coefficients From the Experiments for Use in CFD Simulations

2017 ◽  
Author(s):  
Krishnan V. Pagalthivarthi ◽  
John M. Furlan ◽  
Robert J. Visintainer
Keyword(s):  
Flow Field ◽  
Sliding Wear ◽  
Particle Concentration ◽  
Substrate Material ◽  
Operating Conditions ◽  
Impact Wear ◽  
Flow Conditions ◽  
Wear Coefficient ◽  
Cfd Simulations ◽  
The Impact

Coriolis and impact wear testers are commonly used in the slurry industry to determine the sliding and impact wear coefficients (respectively) for a given combination of slurry and wear substrate material. In these experiments, the mass loss of wear specimens, and the easily-measured bulk concentration, flow rate and angle of the impact wedge are correlated to determine estimates of wear coefficients. In CFD-based wear prediction in slurry pump casings and impellers, these experimentally determined coefficients are used in combination with such near-wall computed quantities as particle concentration, velocity, and angle of impact, with a potential inconsistency between the bulk quantities of the wear experiments and the local CFD-based flow field. This paper uses finite element CFD to obtain the slurry flow field in the Coriolis and impact wear testers. The ratio of the wear-related bulk quantities to the local quantities is evaluated for both impact and sliding wear. It is observed that this ratio for the impact wear coefficient is of the order of 2.0 for the flow conditions studied. In the Coriolis wear tester experiment, it turns out fortuitously that for certain operating conditions, the wear coefficient determined using bulk flow quantities would be nearly the same as the wear coefficient determined using local quantities.

scholarly journals A New Method to Determine the Impact of Individual Field Quantities on Cycle-to-Cycle Variations in a Spark-Ignited Gas Engine

Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4136
Author(s):  
Clemens Gößnitzer ◽  
Shawn Givler
Keyword(s):  
Kinetic Energy ◽  
Flow Field ◽  
Turbulent Kinetic Energy ◽  
Negative Impact ◽  
Operating Conditions ◽  
Engine Operation ◽  
Gas Engine ◽  
Cycle Simulation ◽  
Simulation Results ◽  
The Impact

Cycle-to-cycle variations (CCV) in spark-ignited (SI) engines impose performance limitations and in the extreme limit can lead to very strong, potentially damaging cycles. Thus, CCV force sub-optimal engine operating conditions. A deeper understanding of CCV is key to enabling control strategies, improving engine design and reducing the negative impact of CCV on engine operation. This paper presents a new simulation strategy which allows investigation of the impact of individual physical quantities (e.g., flow field or turbulence quantities) on CCV separately. As a first step, multi-cycle unsteady Reynolds-averaged Navier–Stokes (uRANS) computational fluid dynamics (CFD) simulations of a spark-ignited natural gas engine are performed. For each cycle, simulation results just prior to each spark timing are taken. Next, simulation results from different cycles are combined: one quantity, e.g., the flow field, is extracted from a snapshot of one given cycle, and all other quantities are taken from a snapshot from a different cycle. Such a combination yields a new snapshot. With the combined snapshot, the simulation is continued until the end of combustion. The results obtained with combined snapshots show that the velocity field seems to have the highest impact on CCV. Turbulence intensity, quantified by the turbulent kinetic energy and turbulent kinetic energy dissipation rate, has a similar value for all snapshots. Thus, their impact on CCV is small compared to the flow field. This novel methodology is very flexible and allows investigation of the sources of CCV which have been difficult to investigate in the past.

Research on the Design Method of the Centrifugal Pump With Splitter Blades

2009 ◽  
Author(s):  
Shouqi Yuan ◽  
Jinfeng Zhang ◽  
Yue Tang ◽  
Jianping Yuan ◽  
Yuedeng Fu
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Design Method ◽  
Flow Distribution ◽  
Orthogonal Test ◽  
Operating Conditions ◽  
Test Results ◽  
Cfd Simulations ◽  
Pump Performance ◽  
Blade Number

The research on a centrifugal pump of low specific speed with splitter blades was carried out in recent years by our group, is systematically introduced in this paper. The design method is summarized also. At the beginning, based on the former L9(34) orthogonal test, Particle Imagine Velocity (PIV) tests and Computational Fluid Dynamics (CFD) simulations were carried out for several designs with different splitter blade length. Results show that for an impeller with splitter blades the “jet-wake” flow at the impeller outlet is improved, and the velocity distribution inside the impeller is more uniform. This explains that the impeller with splitter blades shows higher performance (especially in head and efficiency). Meanwhile, the numerical simulation results were compared with the test results, which confirm that, CFD technology can be used to observe inner flow distribution and forecast pump performance tendency. Later, a further L9(34) orthogonal test, which adopt the blade number as a new variable, was designed to explore the relationship between geometry parameters of splitter blade and pump performance, and corresponding CFD simulations for the flow field with volute were also done. From the test results the influence of the main design parameters on the hydraulic performance of a centrifugal pump and its reasonable value range are determined. The simulations forecasted pump performance show good consistency with that from tests at the rated point, and the simulated error at other flow rates were analyzed. Thirdly, in order to save research cost, numerical simulations were done for the full flow field including the cavity inside the volute and impeller. By analyzing the distribution law of blade torque and turbulent kinetic energy in the impeller, the value fetching principle for the splitter blade inlet diameter is presented as “the splitter blades torque should be positive”, and by analyzing the distribution of blades loading, the flow distribution rules and pump performance influenced by different splitter blades off-setting angles and inlet diameters were discovered. The disk friction loss, which consuming much energy in centrifugal pumps, was also forecasted at various operating conditions. The results were compared with that from empirical formulas, which show great accordance at the rated point, and the forecasted results at off-design points were analyzed also. Finally, the research results and the design method for the centrifugal pump with splitter blades, such as how to select splitter blade number, the off-setting angle, the inlet diameter and the deflection angle, were summarized.

Development of Steam Chest With Valve for Steam Extraction in Cogeneration

2014 ◽  
Author(s):  
Zhenzhen Hao ◽  
Puning Jiang ◽  
Xingzhu Ye ◽  
Gang Chen ◽  
Yifeng Hu ◽  
...  
Keyword(s):  
Flow Field ◽  
Pressure Distribution ◽  
Fourier Transforms ◽  
Operating Conditions ◽  
Mode Analysis ◽  
Technical Solution ◽  
Test Model ◽  
Aerodynamic Forces ◽  
Valve Disc ◽  
The Impact

Cogeneration has been identified as a key technical solution to improve environment, by reducing the impact of global climate change and reducing local emissions, such as particulates, sulphur and nitrogen oxides. In cogeneration, a certain pressure of steam has to be extracted from steam turbine. A mechanical device shall be used to maintain the pressure of the extracted steam. In this paper a new steam chest with valve used for cogeneration which is installed in the steam flow is introduced. Different amount of steam extractions need different valve openings. In order to obtain these several valve openings in typical operating conditions, CFD-program is used to simulate the flow path in the steam chest. The pressure distribution on the surface of valve disc can be calculated through CFD method, and corresponding steady aerodynamic forces and torques can be calculated by integral. Pulsatile flow will change the forces and moments acting on the valve discs with time constantly. Frequency spectrograms of the aerodynamic forces are obtained by using the fast Fourier transforms and compared to the characteristic frequencies of the valve disc obtained by mode analysis. For the purpose of validating the accuracy of CFD model, a test with test model scale of 1:5 has been designed. In the test, the pressure distribution on the valve disc surface and the flow field in the steam chest are acquired respectively by the method PSP (Pressure-Sensitive Paint) and PIV (Particle Image Velocimetry). CFD calculations and experimental results have been compared and it is shown that CFD calculations using K-ε turbulence model has satisfactory precision to calculate the pressure distribution, flow field and the torques.

Analysis of mistuned forced response in an axial high-pressure compressor rig with focus on Tyler–Sofrin modes

2019 ◽  
Vol 123 (1261) ◽  
pp. 356-377
Author(s):  
F. Figaschewsky ◽  
A. Kühhorn ◽  
B. Beirow ◽  
T. Giersch ◽  
S. Schrape
Keyword(s):  
Axial Compressor ◽  
Maximum Amplitude ◽  
Forced Response ◽  
Operating Conditions ◽  
Cfd Simulations ◽  
High Pressure Compressor ◽  
Engine Order ◽  
Stator Vane ◽  
Vibration Responses ◽  
The Impact

ABSTRACTThis paper aims at contributing to a better understanding of the effect of Tyler–Sofrin Modes (TSMs) on forced vibration responses by analysing a 4.5-stage research axial compressor rig. The first part starts with a brief review of the involved physical mechanisms and necessary prerequisites for the generation of TSMs in multistage engines. This review is supported by unsteady CFD simulations of a quasi 2D section of the studied engine. It is shown that the amplitude increasing effect due to mistuning can be further amplified by the presence of TSMs. Furthermore, the sensitivity with respect to the structural coupling of the blades and the damping as well as the shape of the expected envelope is analysed.The second part deals with the Rotor 2 blisk of the research compressor rig. The resonance of a higher blade mode with the engine order of the upstream stator is studied in two different flow conditions realised by different variable stator vane (VSV) schedules which allows to separate the influence of TSMs from the impact of mistuning. A subset of nominal system modes representation of the rotor is used to describe its mistuned vibration behaviour, and unsteady CFD simulations are used to characterise the present strength of the TSMs in the particular operating conditions. Measured maximum amplitude vs blade pattern and frequency response functions are compared against the predictions of the aeromechanical models in order to assess the strength of the TSMs as well as its influence on vibration levels.

Impact of Mechanical Chevrons on Supersonic Jet Flow and Noise

2009 ◽  
Author(s):  
K. Kailasanath ◽  
Junhui Liu ◽  
Ephraim Gutmark ◽  
David Munday ◽  
Steven Martens
Keyword(s):  
Flow Field ◽  
Large Scale ◽  
Near Field ◽  
Supersonic Jet ◽  
Initial Step ◽  
Nozzle Geometry ◽  
Jet Flows ◽  
Flow Conditions ◽  
Nozzle Geometries ◽  
The Impact

In this paper, we present observations on the impact of mechanical chevrons on modifying the flow field and noise emanated by supersonic jet flows. These observations are derived from both a monotonically integrated large-eddy simulation (MILES) approach to simulate the near fields of supersonic jet flows and laboratory experiments. The nozzle geometries used in this research are representative of practical engine nozzles. A finite-element flow solver using unstructured grids allows us to model the nozzle geometry accurately and the MILES approach directly computes the large-scale turbulent flow structures. The emphasis of the work is on “off-design” or non-ideally expanded flow conditions. LES for several total pressure ratios under non-ideally expanded flow conditions were simulated and compared to experimental data. The agreement between the predictions and the measurements on the flow field and near-field acoustics is good. After this initial step on validating the computational methodology, the impact of mechanical chevrons on modifying the flow field and hence the near-field acoustics is being investigated. This paper presents the results to date and further details will be presented at the meeting.

An Impact of Various Shroud Bleed Slot Configurations and Cavity Vanes on Compressor Map Width and the Inducer Flow Field

2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Subenuka Sivagnanasundaram ◽  
Stephen Spence ◽  
Juliana Early ◽  
Bahram Nikpour
Keyword(s):  
Flow Field ◽  
Incidence Angle ◽  
Pressure Ratio ◽  
Leading Edge ◽  
Operating Conditions ◽  
Choked Flow ◽  
Recirculating Flow ◽  
Heavy Duty Diesel ◽  
Compressor Map ◽  
The Impact

This paper describes an investigation of map width enhancement and a detailed analysis of the inducer flow field due to various bleed slot configurations and vanes in the annular cavity of a turbocharger centrifugal compressor. The compressor under investigation is used in a turbocharger application for a heavy duty diesel engine of approximately 400 hp. This investigation has been undertaken using a computational fluid dynamics (CFD) model of the full compressor stage, which includes a manual multiblock-structured grid generation method. The influence of the bleed slot flow on the inducer flow field at a range of operating conditions has been analyzed, highlighting the improvement in surge and choked flow capability. The impact of the bleed slot geometry variations and the inclusion of cavity vanes on the inlet incidence angle have been studied in detail by considering the swirl component introduced at the leading edge by the recirculating flow through the slot. Further, the overall stage efficiency and the nonuniform flow field at the inducer inlet have been also analyzed. The analysis revealed that increasing the slot width has increased the map width by about 17%. However, it has a small impact on the efficiency, due to the frictional and mixing losses. Moreover, adding vanes in the cavity improved the pressure ratio and compressor performance noticeably. A detail analysis of the compressor with cavity vanes has also been presented.

An Impact of Various Shroud Bleed Slot Configurations and Cavity Vanes on Compressor Map Width and the Inducer Flow Field

2011 ◽  
Author(s):  
Subenuka Sivagnanasundaram ◽  
Stephen Spence ◽  
Juliana Early ◽  
Bahram Nikpour
Keyword(s):  
Flow Field ◽  
Incidence Angle ◽  
Pressure Ratio ◽  
Leading Edge ◽  
Operating Conditions ◽  
Choked Flow ◽  
Recirculating Flow ◽  
Heavy Duty Diesel ◽  
Compressor Map ◽  
The Impact

This paper describes an investigation of map width enhancement and a detailed analysis of the inducer flow field due to various bleed slot configurations and vanes in the annular cavity of a turbocharger centrifugal compressor. The compressor under investigation is used in a turbocharger application for a heavy duty diesel engine of approximately 400hp. This investigation has been undertaken using a CFD model of the full compressor stage which includes a manual multi-block structured grid generation method. The influence of the bleed slot flow on the inducer flow field at a range of operating conditions has been analysed, highlighting the improvement in surge and choked flow capability. The impact of the bleed slot geometry variations and the inclusion of cavity vanes on the inlet incidence angle have been studied in detail by considering the swirl component introduced at the leading edge by the recirculating flow through the slot. Further, the overall stage efficiency and the non-uniform flow field at the inducer inlet have been also analysed. The analysis revealed that increasing the slot width has increased the map width by about 17%. However, it has a small impact on the efficiency due to the frictional and mixing losses. Moreover, adding vanes in the cavity improved the pressure ratio and compressor performance noticeably. A detail analysis of the compressor with cavity vanes has also been presented.

Impact of Blockage on the Hydrodynamic Performance of Oscillating-Foils Hydrokinetic Turbines

2016 ◽  
Vol 138 (9) ◽  
Author(s):  
Etienne Gauthier ◽  
Thomas Kinsey ◽  
Guy Dumas
Keyword(s):  
Operating Conditions ◽  
Hydrodynamic Performance ◽  
Blockage Ratio ◽  
Cfd Simulations ◽  
Hydrokinetic Turbines ◽  
Marine Energy ◽  
Computational Fluid Dynamics Cfd ◽  
The Impact ◽  
Do So ◽  
Oscillating Foils

This paper describes a study of the impact of confinement on the hydrodynamic performance of oscillating-foils hydrokinetic turbines (OFHT). This work aims to contribute to the development of standards applying to marine energy converters. These blockage effects have indeed to be taken into account when comparing measurements obtained in flumes, towing tanks, and natural sites. This paper provides appropriate correction formula to do so for OFHT based on computational fluid dynamics (CFD) simulations performed at a Reynolds Number Re = 3 × 106 for reduced frequencies between f* = 0.08 and f* = 0.22 considering area-based blockage ratios ranging from ε = 0.2% to 60%. The need to discriminate between the vertical and horizontal confinement and the impact of the foil position in the channel are also investigated and are shown to be of second-order as compared to the overall blockage level. As expected, it is confirmed that the power extracted by the OFHT increases with the blockage level. It is further observed that for blockage ratio of less than ε = 40%, the power extracted scales linearly with ε. The approach proposed to correlate the performance of the OFHT in different blockage conditions uses the correction proposed by Barnsley and Wellicome and assumes a linear relation between the power extracted and the blockage. This technique is shown to be accurate for most of the practical operating conditions for blockage ratios up to 50%.

Experimental and Numerical Investigation of the Flow in a Low-Pressure Industrial Steam Turbine With Part-Span Connectors

2016 ◽  
Vol 138 (7) ◽  
Author(s):  
Markus Häfele ◽  
Christoph Traxinger ◽  
Marius Grübel ◽  
Markus Schatz ◽  
Damian M. Vogt ◽  
...  
Keyword(s):  
Flow Field ◽  
Steam Turbine ◽  
Numerical Study ◽  
Three Dimensional ◽  
Low Pressure ◽  
Operating Conditions ◽  
Engineering Practice ◽  
Cfd Model ◽  
Wide Range ◽  
The Impact

An experimental and numerical study on the flow in a three-stage low-pressure (LP) industrial steam turbine is presented and analyzed. The investigated LP section features conical friction bolts in the last and a lacing wire in the penultimate rotor blade row. These part-span connectors (PSC) allow safe turbine operation over an extremely wide range and even in blade resonance condition. However, additional losses are generated which affect the performance of the turbine. In order to capture the impact of PSCs on the flow field, extensive measurements with pneumatic multihole probes in an industrial steam turbine test rig have been carried out. State-of-the-art three-dimensional computational fluid dynamics (CFD) applying a nonequilibrium steam (NES) model is used to examine the aerothermodynamic effects of PSCs on the wet steam flow. The vortex system in coupled LP steam turbine rotor blading is discussed in this paper. In order to validate the CFD model, a detailed comparison between measurement data and steady-state CFD results is performed for several operating conditions. The investigation shows that the applied one-passage CFD model is able to capture the three-dimensional flow field in LP steam turbine blading with PSC and the total pressure reduction due to the PSC with a generally good agreement to measured values and is therefore sufficient for engineering practice.

scholarly journals Experimental and numerical investigation of thermal and flow conditions inside a large pharmaceutical storage after the ventilation system failure

2021 ◽  
pp. 346-346
Author(s):  
Ilija Tabasevic ◽  
Rastko Jovanovic ◽  
Dragan Milanovic
Keyword(s):  
Temperature Distribution ◽  
Flow Field ◽  
Flow Rate ◽  
Ventilation System ◽  
Pharmaceutical Products ◽  
System Failure ◽  
Flow Conditions ◽  
Cfd Simulations ◽  
Depth Analysis ◽  
Good Agreement

Safe storage of pharmaceutical products is of great importance due to potential hazards for human health. The aim of this study was to assess the ability of pharmaceutical storage to recover design temperature during ventilation system recovery. The performed CFD simulations showed good agreement with experimental temperature measurements. Numerical results allowed in-depth analysis of flow field and temperature distribution inside the storage. It was discovered that the flow field is highly non-uniform, which consequently leads to an uneven temperature distribution of pallets with products. However, a high inlet mass flow rate ensured that all pallets reach the designed temperature.

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