Application of a Multistage Casing Treatment in a High Speed Axial Compressor Test Rig

2011 ◽  
Author(s):  
T. Kroeckel ◽  
S. J. Hiller ◽  
P. Jeschke
Keyword(s):  
High Speed ◽  
Flow Analysis ◽  
Axial Compressor ◽  
Aircraft Engine ◽  
Test Rig ◽  
Local Flow ◽  
Casing Treatment ◽  
And Performance ◽  
The Impact ◽  
Casing Treatments

The subject of this paper is the experimental investigation of the overall performance and local aerodynamics of a 2.5 stage axial compressor test rig with a two stage casing treatment. Casing treatments are a well known method to aerodynamically stabilize the near stall compressor aerodynamics. However, in the past, casing treatments have only been applied to high aspect ratio front stages. This investigation puts the focus on the impact of advanced casing treatments applied to both rotors of a high speed compressor test rig. The rotors’ geometric and aerodynamic features are identical to those seen in the rear stages of aircraft engine high pressure compressors. Based on experimental results, we explain the casing treatment’s effect on the local flow phenomena as well as its influence on the compressor operability and performance. In order to clearly quantify the casing treatment’s influence, all measurements are conducted twice: for the rig without casing treatments and for an identical rig with casing treatments. The analysis of experimental data confirms that multistage casing treatments are able to significantly push the surge line towards higher pressure ratios and lower mass flow rates without any significant degradation of the peak efficiency. However, detailed flow analysis and the comparison of the configurations with and without casing treatments reveal that the flow is significantly redistributed by the effect of the casing. The present effort was conducted as part of the EU integrated program for New Aero Engine Core Concepts (NEWAC).

scholarly journals Self-Recirculating Casing Treatment Concept for Enhanced Compressor Performance

2002 ◽  
Author(s):  
Michael D. Hathaway
Keyword(s):  
High Speed ◽  
Flow Characteristics ◽  
Treatment Concept ◽  
Casing Treatment ◽  
Compressor Performance ◽  
And Performance ◽  
The Stability ◽  
The Impact ◽  
Compressor Efficiency ◽  
Transonic Rotor

A state-of-the-art CFD code (APNASA) was employed in a computationally based investigation of the impact of casing bleed and injection on the stability and performance of a moderate speed fan rotor wherein the stalling mass flow is controlled by tip flow field breakdown. The investigation was guided by observed trends in endwall flow characteristics (e.g., increasing endwall aerodynamic blockage) as stall is approached, and based on the hypothesis that application of bleed or injection can mitigate these trends. The “best” bleed and injection configurations were then combined to yield a self-recirculating casing treatment concept. The results of this investigation yielded: 1) identification of the fluid mechanisms which precipitate stall of tip critical blade rows, and 2) an approach to recirculated casing treatment which results in increased compressor stall range with minimal or no loss in efficiency. Subsequent application of this approach to a high speed transonic rotor successfully yielded significant improvements in stall range with no loss in compressor efficiency.

Numerical Investigation of Different Casing Treatments on Performance of a High Speed Centrifugal Compressor Stage

2011 ◽  
Author(s):  
Yan Ma ◽  
Guang Xi ◽  
Guangkuan Wu
Keyword(s):  
Numerical Investigation ◽  
Centrifugal Compressor ◽  
High Speed ◽  
The Other ◽  
Compressor Stage ◽  
Stall Margin ◽  
Casing Treatment ◽  
Centrifugal Compressor Stage ◽  
And Performance ◽  
Casing Treatments

In this paper, two different casing treatment devices—one adopting inlet recirculation at the shroud side of the impeller inlet and the other adopting circumferential casing grooves at the shroud side of the vaneless space, are designed for a high speed centrifugal compressor stage. The effects of different casing treatments to the flow range and performance of the centrifugal compressor stage are studied numerically. The results indicate that traditional inlet recirculation at impeller inlet does not extend the stall margin of the stage and the performance deteriorates due to the adding of the extra device. The study also shows that, when the location of the bleed slot moves downstream, the performance of the stage deteriorates due to the longer flow path. Moreover, the 2mm depth circumferential casing grooves extend the stall margin by about 12.05%. By contrast, the 6mm depth and 10mm depth grooves extend the stall margin by 3% and 2.4% respectively.

scholarly journals Simplified Method for Flow Analysis and Performance Calculation Through an Axial Compressor

1984 ◽  
Author(s):  
Hubert Miton ◽  
Youssef Doumandji ◽  
Jacques Chauvin
Keyword(s):  
Equations Of Motion ◽  
Computing Time ◽  
Flow Analysis ◽  
Axial Compressor ◽  
Computation Method ◽  
Duct Flow ◽  
Axial Compressors ◽  
Flow Through ◽  
And Performance ◽  
Performance Calculation

This paper describes a fast computation method of the flow through multistage axial compressors of the industrial type. The flow is assumed to be axisymmetric between the blade rows which are represented by actuator disks. Blade row losses and turning are calculated by means of correlations. The equations of motion are linearized with respect to the log of static pressure, whose variation along the radius is usually of limited extent for the type of machines for which the method has been developed. In each computing plane (i.e. between the blade rows) two flows are combined: a basic flow with constant pressure satisfying the mass flow requirements and a perturbation flow fulfilling the radial equilibrium condition. The results of a few sample calculations are given. They show a satisfactory agreement with a classical duct flow method although the computing time is reduced by a factor five. The method has also been coupled with a surge line prediction calculation.

A Forced Response Analysis and Application of Impact Dampers to Rotordynamic Vibration Suppression in a Cryogenic Environment

1993 ◽  
Author(s):  
J. J. Moore ◽  
A. Palazzolo ◽  
R. Gadangi ◽  
T. A. Nale ◽  
S. A. Klusman ◽  
...  
Keyword(s):  
High Speed ◽  
Vibration Suppression ◽  
Forced Response ◽  
Optimum Operating ◽  
Response Analysis ◽  
Amplitude Dependence ◽  
Test Rig ◽  
Equivalent Viscous Damping ◽  
Impact Damper ◽  
The Impact

Abstract A high speed damper test rig has been assembled at Texas A&M University to develop rotordynamic dampers for rocket engine turbopumps that operate at cryogenic temperatures, such as those used in the Space Shuttle Main Engines (SSMEs). Damping is difficult to obtain in this class of turbomachinery due to the low temperature and viscosity of the operating fluid. An impact damper has been designed and tested as a means to obtain effective damping in a rotorbearing system. The performance and behavior of the impact damper is verified experimentally in a cryogenic test rig at Texas A&M. Analytical investigations indicate a strong amplitude dependence on the performance of the impact damper. An optimum operating amplitude exists and is determined both analytically and experimentally. In addition, the damper performance is characterized by an equivalent viscous damping coefficient. The test results prove the impact damper to be a viable means to suppress vibration in a cryogenic rotorbearing system.

Influencing Parameters of Tip Blowing Interacting With Rotor Tip Flow

2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Cyril Guinet ◽  
André Inzenhofer ◽  
Volker Gümmer
Keyword(s):  
Geometric Model ◽  
Axial Compressor ◽  
Axial Flow ◽  
Navier Stokes ◽  
Axial Position ◽  
Design Parameters ◽  
Stall Margin ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Casing Treatments

The design space of axial-flow compressors is restricted by stability issues. Different axial-type casing treatments (CTs) have shown their ability to enhance compressor stability and to influence efficiency. Casing treatments have proven to be effective, but there still is need for more detailed investigations and gain of understanding for the underlying flow mechanism. Casing treatments are known to have a multitude of effects on the near-casing 3D flow field. For transonic compressor rotors, these are more complex, as super- and subsonic flow regions alternate while interacting with the casing treatment. To derive design rules, it is important to quantify the influence of the casing treatment on the different tip flow phenomena. Designing a casing treatment in a way that it antagonizes only the deteriorating secondary flow effects can be seen as a method to enhance stability while increasing efficiency. The numerical studies are carried out on a tip-critical rotor of a 1.5-stage transonic axial compressor. The examined recirculating tip blowing casing treatment (TBCT) consists of a recirculating channel with an air off-take above the rotor and an injection nozzle in front of the rotor. The design and functioning of the casing treatment are influenced by various parameters. A variation of the geometry of the tip blowing, more specifically the nozzle aspect ratio, the axial position, or the tangential orientation of the injection port, was carried out to identify key levers. The tip blowing casing treatment is defined as a parameterized geometric model and is automatically meshed. A sensitivity analysis of the respective design parameters of the tip blowing is carried out on a single rotor row. Their impact on overall efficiency and their ability to improve stall margin are evaluated. The study is carried out using unsteady Reynolds-averaged Navier–Stokes (URANS) simulations.

The effect analysis of an engine jet on an aircraft blast deflector

2018 ◽  
Vol 41 (4) ◽  
pp. 990-1001
Author(s):  
Song Ma ◽  
Jianguo Tan ◽  
Xiankai Li ◽  
Jiang Hao
Keyword(s):  
High Temperature ◽  
Flow Field ◽  
High Speed ◽  
Deflection Angle ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Aircraft Engine ◽  
Experimental Results ◽  
Exhaust Gases ◽  
The Impact

This paper establishes a novel mathematical model for computing the plume flow field of a carrier-based aircraft engine. Its objective is to study the impact of jet exhaust gases with high temperature, high speed and high pressure on the jet blast deflector. The working condition of the nozzle of a fully powered on engine is first determined. The flow field of the exhaust jet is then numerically simulated at different deflection angle using the three-dimensional Reynolds averaged Navier–Stokes equations and the standard [Formula: see text]-[Formula: see text] turbulence method. Moreover, infra-red temperature tests are further carried out to test the temperature field when the jet blast deflector is at the [Formula: see text] deflection angle. The comparison between the simulation results and the experimental results show that the proposed computation model can perfectly describe the system. There is only 8–10% variation between them. A good verification is achieved. Moreover, the experimental results show that the jet blast deflector plays an outstanding role in driving the high-temperature exhaust gases. It is found that [Formula: see text] may be the best deflection angle to protect the deck and the surrounding equipment effectively. These data results provide a valuable basis for the design and layout optimization of the jet blast deflector and deck.

scholarly journals Flow mechanism of affecting an axial flow compressor performance and stability with cross-blade slot casing treatments

2018 ◽  
Vol 233 (1) ◽  
pp. 17-36 ◽  
Author(s):  
HaoGuang Zhang ◽  
XuDong Zhang ◽  
YanHui Wu ◽  
WuLi Chu ◽  
HaiYang Kuang
Keyword(s):  
Axial Flow ◽  
Low Energy ◽  
Peak Efficiency ◽  
Stall Margin ◽  
Casing Treatment ◽  
Flow Loss ◽  
Stall Margin Improvement ◽  
And Performance ◽  
Flow Compressor ◽  
Casing Treatments

The objective of this study is to evaluate the effect of cross-blade slot casing treatment on the stability and performance of an axial flow compressor rotor. The experimental and unsteady calculated results both show that cross-blade slot casing treatment can generate about 22% stall margin improvement, and the compressor peak efficiency is reduced by about 13%. The detailed flow-field analyses indicate that the sucked and injected flow caused by the slots of cross-blade slot casing treatment can restrain the rotor tip passage blockage, which is made by the low energy tip clearance leakage vortex. When cross-blade slot casing treatment is applied, not only the rotor wheel flange work becomes lower in most of the rotor blade span, but also the flow loss in the blade tip passage becomes fairly large due to the strong interaction between the mainstream and the injected flows made by the slots. As a result, the compressor total pressure ratio and efficiency for cross-blade slot casing treatment are reduced obviously. Three kinds of new cross-blade slot casing treatment were designed according to the previous successful experience and investigated in this paper. The numerical results show that the new three cross-blade slot casing treatments both generate about 54% stall margin improvement at the cost of minor peak efficiency. For one new cross-blade slot casing treatment (CSCT2), the compressor peak efficiency is reduced by about 0.3%. The low energy TLV, which is present for cross-blade slot casing treatment, is removed by the strong sucked flow made by CSCT2. Moreover, the interaction between the mainstream and the injected flows caused by CSCT2 becomes weak obviously, and the corresponding flow loss is reduced greatly. Hence, the compressor stability and performance with CSCT2 are higher than those with cross-blade slot casing treatment.

Impact of Impeller Casing Treatment on the Acoustics of a Small High Speed Centrifugal Compressor

2018 ◽  
Author(s):  
Sidharath Sharma ◽  
Jorge García-Tíscar ◽  
John M. Allport ◽  
Martyn L. Jupp ◽  
Ambrose K. Nickson
Keyword(s):  
Centrifugal Compressor ◽  
High Speed ◽  
Pressure Fluctuations ◽  
Operating Conditions ◽  
Aerodynamic Noise ◽  
Noise Sources ◽  
Casing Treatment ◽  
Active Research ◽  
Ported Shroud ◽  
The Impact

Ported shroud casing treatment is widely used to delay the onset of surge and thereby enhancing the aerodynamic stability of a centrifugal compressor by recirculating the low momentum fluid in the blade passage. Performance losses associated with the use of recirculation casing treatment are well established in the literature and this is an area of active research. The other, less researched aspect of the casing treatment is its impact on the acoustics of the compressor. This work investigates the impact of ported shroud casing treatment on the acoustic characteristics of the compressor. The flow in two compressor configurations viz. with and without casing treatment operating at the design operating conditions of an iso-speed line are numerically modelled and validated with experimental data from gas stand measurements. The pressure fluctuations calculated as the flow solution are used to compute the spectral signatures at multiple locations to investigate the acoustic phenomenon associated with each configuration. Propagation of the frequency content through the ducts has been estimated with the aid of method of characteristics to enhance the content coming from the compressor. Expected tonal aerodynamic noise sources such as monopole (buzz-saw tones) and dipole (Blade Pass Frequency) are clearly identified in the acoustic spectra of the two configurations. The comparison of two configurations shows higher overall levels and tonal content in the case of a compressor with ported shroud operating at design conditions due to the presence of ‘mid-tones’.

Structural Analysis of an Auxetic Casing Structure Incorporating Tip Blowing Casing Treatment Modification

2019 ◽  
Author(s):  
Tobias Schmidt ◽  
Jan Lorenz ◽  
Volker Gümmer ◽  
Andreas Hupfer
Keyword(s):  
Axial Compressor ◽  
Local Stress ◽  
Maximum Load ◽  
Element Analysis ◽  
Treatment Modification ◽  
Casing Treatment ◽  
Compressor Design ◽  
Stress Levels ◽  
Aero Engines ◽  
Casing Treatments

Abstract In axial compressor design for aero engines high system efficiency and operational stability are two main objectives. Both depend on clearance-induced losses. Previous investigations at the Institute have resulted in a passive clearance controlled compressor design using additively manufactured auxetic casing structures. The extension to an active clearance controlled device to keep an approximately constant tip gap ratio during the entire flight mission is currently investigated. Constructive on these deliverables, the implementation of tip blowing casing treatment modification in a double-walled compressor casing including an auxetic inner structure is covered in this work and studied for maximum load conditions by means of Finite Element Analysis. The idea to supplement the current auxetic casing construction with casing treatment modification emerges from the aspiration to generate further stability improvements in the high-pressure domain and the exploitation of the design freedom provided by additive manufacturing. Key issues addressed in this work by conducting parameter studies are casing treatment positioning and corresponding structural correlations depending on circumferential quantity. The evaluation section concentrates mainly on the calculated stress level associated with tip blowing casing treatments because this value is crucial for prospective fatigue predictions. In order to compare the results, the auxetic casing structure without casing treatment modification serves as reference. Promising solutions for local stress reductions are also proposed and discussed. From a structural mechanics perspective, the casing treatment modification generates very high and comparable notch stress levels at each position. Placing the casing treatments at the framework of the auxetic cells and splitting the inner casing ring results in tolerable stress levels.

scholarly journals Research on Blade-Casing Rub-Impact Mechanism by Experiment and Simulation in Aeroengines

2019 ◽  
Vol 2019 ◽  
pp. 1-15 ◽  
Author(s):  
Jie Hong ◽  
Tianrang Li ◽  
Zhichao Liang ◽  
Dayi Zhang ◽  
Yanhong Ma
Keyword(s):  
High Speed ◽  
High Performance ◽  
Element Model ◽  
Physical Parameters ◽  
Test Rig ◽  
Calculation Results ◽  
Rotor Support ◽  
Blade Tip ◽  
Set Up ◽  
The Impact

Aeroengines pursue high performance, and compressing blade-casing clearance has become one of the main ways to improve turbomachinery efficiency. Rub-impact faults occur frequently with clearance decreasing. A high-speed rotor-support-casing test rig was set up, and the mechanism tests of light and heavy rub-impact were carried out. A finite element model of the test rig was established, and the calculation results were in good agreement with the experimental results under both kinds of rub-impact conditions. Based on the actual blade-casing structure model, the effects of the major physical parameters including imbalance and material characteristics were investigated. During the rub-impact, the highest stress occurs at the blade tip first and then it is transmitted to the blade root. Deformation on the impact blade tip generates easily with decreased yield strength, and stress concentration at the blade tip occurs obviously with weaker stiffness. The agreement of the computation results with the experimental data indicates the method could be used to estimate rub-impact characteristics and is effective in design and analyses process.

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