Experimental and Numerical Investigation of Unsteady Structures Within the Rim Seal Cavity in the Presence of Purge Mass Flow

Author(s):  
Jason Town ◽  
Michael Averbach ◽  
Cengiz Camci

Flow within the space between the rotor and stator of a turbine disk, an area referred to as the rim seal cavity, develops azimuthal velocity component from the rotor disk. The fluid within develops unsteady structures that move at a fraction of the rotor speed. A measurement strategy is developed to measure the number of unsteady structures and the rotational speed at which they are moving in the rim seal cavity of an experimental turbine research rig. Data manipulation was developed to extract the speed and the numbers of structures present using two fast response aerodynamic probes measuring static pressure on the surface of the stator side rim seal cavity. A computational study is completed to compare measured results to a transient Unsteady Reynolds Averaged Navier-Stokes (URANS). The computational simulation domain consists of 8 vanes and 10 blades (the full test facility consisted of 29 vanes and 36 blades), carefully picked to reduce error caused by blade vane pitch mismatch and to allow for the structures to develop correctly, and the rim seal cavity to measure the speed and number of the structures. The experimental results found 15 structures moving at 77.5% of the rotor speed, computational results are based on the size of the domain and guidance from the experimental results found 14.5 structures are moving at 81.7% rotor speed. The agreement represents the first known test of its kind and the first known agreement between computational and experimental work performed in the large scale and rotating turbine research facility AFTRF at the Pennsylvania State University.

Aerospace ◽  
2019 ◽  
Vol 6 (5) ◽  
pp. 60
Author(s):  
Cengiz Camci ◽  
Michael Averbach ◽  
Jason Town

Flow within the space between the rotor and stator of a turbine disk, and an area referred to as the rim seal cavity, develops azimuthal velocity component from the rotor disk. The fluid within develops unsteady structures that move at a fraction of the rotor speed. A test is designed to measure the number of unsteady structures and the rotational speed at which they are moving in the rim seal cavity of an experimental research rig. Data manipulation was developed to extract the speed, and the numbers of structures present using two fast-response aerodynamic probes measuring static pressure on the surface of the nozzle guide vane (NGV)-side rim seal cavity. A computational study is done to compare measured results to a transient unsteady Reynolds-averaged Navier–Stokes (URANS). The computational simulation consists of eight vanes and ten blades, carefully picked to reduce the error caused by blade vane pitch mismatch and to allow for the structures to develop correctly, and the rim seal cavity to measure the speed and number of the structures. The experimental results found 15 structures moving at 77.5% of the rotor speed, and the computational study suggested 14.5 structures are moving at 81.7% rotor speed. The agreement represents the first known test of its kind in a large-scale turbine test rig and the first known “good” agreement between computational and experimental work.


Author(s):  
J. P. Clark ◽  
G. M. Stetson ◽  
S. S. Magge ◽  
R. H. Ni ◽  
C. W. Haldeman ◽  
...  

In this study, two time-accurate Navier-Stokes analyses were obtained to predict the first-vane/first-blade interaction in a 1 and 1/2-stage turbine rig for comparison with measurements. In the first computation, airfoil scaling was applied to the turbine blade to achieve periodicity in the circumferential direction while modeling 1/18 of the annulus. In the second, 1/4 of the wheel was modeled without the use of airfoil scaling. For both simulations the predicted unsteady pressures on the blade were similar in terms of time-averaged pressure distributions and peak-peak unsteady pressure envelopes. However, closer inspection of the predictions in the frequency domain revealed significant differences in the magnitudes of unsteadiness at twice vane-passing frequency (and the vane-passing frequency itself, to a lesser extent). The results of both computations were compared to measurements of the vane-blade interaction in a full-scale turbine rig representative of an early design iteration of the PW6000 engine. These measurements were made in the short-duration turbine-test facility at The Ohio State University Gas Turbine Laboratory. The experimentally determined, time-resolved pressures were in good agreement with those predicted with the 1/4-wheel simulation.


Author(s):  
R.-D. Baier ◽  
W. Koschel ◽  
K.-D. Broichhausen ◽  
G. Fritsch

The design of discrete film cooling holes for gas turbine airfoil applications is governed by a number of parameters influencing both their aerodynamic and thermal behaviour. This numerical and experimental study focuses on the marked differences between film cooling holes with combined streamwise and lateral inclination and film cooling holes with streamwise inclination only. The variation in the blowing angle was chosen on a newly defined and physically motivated basis. High resolution low speed experiments on a large scale turbine airfoil gave insights particularly into the intensified mixing process with lateral ejection. The extensive computational study is performed with the aid of a 3D block-structured Navier-Stokes solver incorporating a low-Reynolds-number k-ε turbulence model. Special attention is paid to mesh generation as a precondition for accurate high-resolution results. The downstream temperature fields of the jets show reduced spanwise variations with increasing lateral blowing angle; these variations are quantified for a comprehensive variety of configurations in terms of adiabatic film cooling effectiveness.


Author(s):  
Ilhan Bayraktar ◽  
Drew Landman ◽  
Tuba Bayraktar

Reliable computer solutions to external aerodynamic flow fields on road vehicles are extremely desirable to road vehicle designers. In a previous publication a study was performed to validate a Reynolds-averaged unsteady Navier-stokes solution for the aerodynamic characterization of a large-scale bluff body. In the present study, the external aerodynamics of this body as a function of ground clearance are explored. Experimental force measurements are obtained in a full-scale wind tunnel using an Ahmed body model and test conditions representative of full-scale operating conditions. A Reynolds averaged Navier-Stokes solver is employed for computational simulation of the external flowfield at the same conditions. Experimental and computational force coefficients versus vehicle ground clearance are presented for fixed ground, moving ground, and suction slot road simulations. Experimental results using boundary layer suction are compared to computational results with a moving ground plane in order to better understand the effect of a road simulation method.


1999 ◽  
Vol 121 (1) ◽  
pp. 59-66 ◽  
Author(s):  
M. G. Beiler ◽  
T. H. Carolus

A numerical analysis of the flow in axial flow fans with skewed blades has been conducted to study the three-dimensional flow phenomena pertaining to this type of blade shape. The particular fans have a low pressure rise and are designed without stator. Initial studies focused on blades skewed in the circumferential direction, followed by investigations of blades swept in the direction of the blade chord. A Navier–Stokes code was used to investigate the flow. The simulation results of several fans were validated experimentally. The three-dimensional velocity field was measured in the fixed frame of reference with a triple sensor hot-film probe. Total pressure distribution measurements were performed with a fast response total pressure probe. The results were analyzed, leading to a design method for fans with swept blades. Forward swept fans designed accordingly exhibited good aerodynamic performance. The sound power level, measured on an acoustic fan test facility, improved.


Author(s):  
S Kakadjian ◽  
G Craggs ◽  
I M Ward

An analysis is presented of the mandrel drawing process in which a tubular polyvinyl chloride (PVC) billet is drawn over an expanding mandrel so as to achieve a tubular product having a high degree of molecular orientation in the hoop and axial directions and enhanced mechanical properties. The stress and deformation behaviour of material moving over the mandrel are determined from equilibrium considerations and modelling of the material using the Ogden representation. Experimental results from drawing tests carried out on a large-scale test facility are presented and the effects of mandrel semi-angle, mandrel exit diameter and processing temperature on drawing behaviour are evaluated. Good agreement is shown between the experimental results and theoretical predictions of final product thickness, die exit stress and drawing load.


2005 ◽  
Vol 128 (3) ◽  
pp. 520-530 ◽  
Author(s):  
James McManus ◽  
Xin Zhang

The flow around an isolated wheel in contact with the ground is computed by the Unsteady Reynolds-Averaged Navier-Stokes (URANS) method. Two cases are considered, a stationary wheel on a stationary ground and a rotating wheel on a moving ground. The computed wheel geometry is a detailed and accurate representation of the geometry used in the experiments of Fackrell and Harvey. The time-averaged computed flow is examined to reveal both new flow structures and new details of flow structures known from previous experiments. The mechanisms of formation of the flow structures are explained. A general schematic picture of the flow is presented. Surface pressures and pressure lift and drag forces are computed and compared to experimental results and show good agreement. The grid sensitivity of the computations is examined and shown to be small. The results have application to the design of road vehicles.


2019 ◽  
Author(s):  
Mohammad Atif Faiz Afzal ◽  
Mojtaba Haghighatlari ◽  
Sai Prasad Ganesh ◽  
Chong Cheng ◽  
Johannes Hachmann

<div>We present a high-throughput computational study to identify novel polyimides (PIs) with exceptional refractive index (RI) values for use as optic or optoelectronic materials. Our study utilizes an RI prediction protocol based on a combination of first-principles and data modeling developed in previous work, which we employ on a large-scale PI candidate library generated with the ChemLG code. We deploy the virtual screening software ChemHTPS to automate the assessment of this extensive pool of PI structures in order to determine the performance potential of each candidate. This rapid and efficient approach yields a number of highly promising leads compounds. Using the data mining and machine learning program package ChemML, we analyze the top candidates with respect to prevalent structural features and feature combinations that distinguish them from less promising ones. In particular, we explore the utility of various strategies that introduce highly polarizable moieties into the PI backbone to increase its RI yield. The derived insights provide a foundation for rational and targeted design that goes beyond traditional trial-and-error searches.</div>


2021 ◽  
Vol 9 (3) ◽  
pp. 264
Author(s):  
Shanti Bhushan ◽  
Oumnia El Fajri ◽  
Graham Hubbard ◽  
Bradley Chambers ◽  
Christopher Kees

This study evaluates the capability of Navier–Stokes solvers in predicting forward and backward plunging breaking, including assessment of the effect of grid resolution, turbulence model, and VoF, CLSVoF interface models on predictions. For this purpose, 2D simulations are performed for four test cases: dam break, solitary wave run up on a slope, flow over a submerged bump, and solitary wave over a submerged rectangular obstacle. Plunging wave breaking involves high wave crest, plunger formation, and splash up, followed by second plunger, and chaotic water motions. Coarser grids reasonably predict the wave breaking features, but finer grids are required for accurate prediction of the splash up events. However, instabilities are triggered at the air–water interface (primarily for the air flow) on very fine grids, which induces surface peel-off or kinks and roll-up of the plunger tips. Reynolds averaged Navier–Stokes (RANS) turbulence models result in high eddy-viscosity in the air–water region which decays the fluid momentum and adversely affects the predictions. Both VoF and CLSVoF methods predict the large-scale plunging breaking characteristics well; however, they vary in the prediction of the finer details. The CLSVoF solver predicts the splash-up event and secondary plunger better than the VoF solver; however, the latter predicts the plunger shape better than the former for the solitary wave run-up on a slope case.


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