Reference-Free Transducer Self-Diagnosis Scheme Development

Author(s):  
Sang Jun Lee ◽  
Hoon Sohn

A self-sensing scheme, which allows using Lead Zirconate Titanate (PZT) materials for simultaneous sensing and actuation, has been developed in the context of structural health monitoring (SHM). Based on the self-sensing scheme developed, a time response of the PZT transducer coupled with a mechanical response of the host structure is successfully extracted while the same PZT transducer is excited by a specific input signal. Then, the measured PZT response is used for detecting transducer defects such as PZT cracking and debonding. In order to improve the reliability of transducer diagnosis, the reference-free transducer self-diagnosis scheme based on the developed self-sensing scheme is proposed. Finally, the effectiveness of the proposed self-diagnosis scheme is examined using PZT wafers instrumented on a fixed-free aluminum beam.

Author(s):  
Bao Chi Ha ◽  
Kevin Gilbert ◽  
Gang Wang

Because of their electro-mechanical coupling property, Lead-Zirconate-Titanate (PZT) materials have been widely used for ultrasonic wave sensing and actuation in structural health monitoring applications. In this paper, a PZT rosette concept is proposed to conduct Lamb wave-based damage detection in panel-like structures by exploring its best directional sensing capability. First, a directivity study was conducted to investigate sensing of flexural Lamb wave propagation using a PZT fiber having d33 effects. Then, commercial off-the-shelf PZT fibers were polarized in-house in order to construct the PZT rosette configuration, in which three PZT fibers are oriented at 0°, 45°, 90°, respectively. Since Lamb wave responses are directly related to measured PZT fiber voltage signals, a simple interrogation scheme was developed to calculate principal strain direction in order to locate an acoustic source. Comprehensive tests were conducted to evaluate the performance of the proposed PZT rosette using an aluminum plate. It is shown that the PZT rosette is able to sense Lamb wave responses and accurately locate an acoustic source. We expect to further evaluate the PZT rosette performance when damages are introduced.


Sensors ◽  
2018 ◽  
Vol 18 (9) ◽  
pp. 2955 ◽  
Author(s):  
Mario de Oliveira ◽  
Andre Monteiro ◽  
Jozue Vieira Filho

Preliminaries convolutional neural network (CNN) applications have recently emerged in structural health monitoring (SHM) systems focusing mostly on vibration analysis. However, the SHM literature shows clearly that there is a lack of application regarding the combination of PZT-(lead zirconate titanate) based method and CNN. Likewise, applications using CNN along with the electromechanical impedance (EMI) technique applied to SHM systems are rare. To encourage this combination, an innovative SHM solution through the combination of the EMI-PZT and CNN is presented here. To accomplish this, the EMI signature is split into several parts followed by computing the Euclidean distances among them to form a RGB (red, green and blue) frame. As a result, we introduce a dataset formed from the EMI-PZT signals of 720 frames, encompassing a total of four types of structural conditions for each PZT. In a case study, the CNN-based method was experimentally evaluated using three PZTs glued onto an aluminum plate. The results reveal an effective pattern classification; yielding a 100% hit rate which outperforms other SHM approaches. Furthermore, the method needs only a small dataset for training the CNN, providing several advantages for industrial applications.


2019 ◽  
Vol 23 (5) ◽  
pp. 1010-1023 ◽  
Author(s):  
Naveet Kaur ◽  
Dasari Mahesh ◽  
Sreenitya Singamsetty

Energy harvesting is an emerging technology holding promise of sustainability amid the alarming rate at which the human community is depleting the natural resources to cater its needs. There are several ways of harvesting energy in a renewable fashion such as through solar, wind, hydro-electric, geothermal, and artificial photosynthesis. This study focuses on energy harvesting from wind vibrations and ambient structural vibrations (such as from rail and road bridges) through piezo transducers using the direct piezoelectric effect. First, the potential of the piezoelectric energy harvesting from ambient wind vibrations has been investigated and presented here. Lead zirconate titanate patches have been attached at the fixed end of aluminum rectangular and trapezoidal cantilevers, which have been exposed to varying wind velocity in a lab-size wind tunnel. The effect of perforations and twisting (distortion) on the power generated by the patches under varying wind velocity has also been studied. It has been observed that the power is comparatively higher in rectangular-shaped cantilever than the trapezoidal one. Perforations and shape distortion showed promising result in terms of higher yield. The laboratory experiments have also been extended to the real-life field condition to measure the actual power generated by the lead zirconate titanate patches under the ambient wind vibrations. Next, energy harvesting from the ambient structural vibrations has been done both experimentally and numerically. Four different prototypes have been considered. The power has been measured across the lead zirconate titanate patches individually and in parallel combination. A maximum power output for Prototype 1 to Prototype 4 has been found to be 4.3428, 11.844, 25.97, and 43.12 µW, respectively. Numerical study has also been carried out in ANSYS 14.5 to perform the parametric study to examine the effect of addition of mass at the free end of cantilever. In a nutshell, this article provides a comprehensive study on the effect of various factors on the amount of energy generated by piezoelectric patches under wind and structural vibrations. The energy generated is sufficient for driving low-power-consuming electronics that can further be used for other applications like wireless structural health monitoring, and so on.


2019 ◽  
Vol 19 (2) ◽  
pp. 339-356 ◽  
Author(s):  
Balamonica K ◽  
Jothi Saravanan T ◽  
Bharathi Priya C ◽  
Gopalakrishnan N

Structural damage detection using unmanned Structural Health Monitoring techniques is becoming the need of the day with the technologies available presently. Sensors made of Lead Zirconate Titanate materials, due to their simplicity and robustness, are increasingly used as an effective monitoring sensor in Structural Health Monitoring. Continuous monitoring of the structures using Lead Zirconate Titanate sensors often results in a laborious data retrieval process due to the large amount of signal generated. To speed up the data retrieval process, a multi-sensing technique in which the Lead Zirconate Titanate patches are connected in series and parallel is proposed for structural damage detection. The proposed method is validated using an experimental investigation carried out on a reinforced concrete beam embedded with smart Lead Zirconate Titanate sensor units. The beam is subjected to damage, and the location of damage is identified using conductance signatures obtained from patches sensed individually and through multiplexing. This article proposes an effective methodology for selection of patches to be connected in series/parallel to maximise the efficiency of damage detection. Damage quantification using conventional statistical metrics such as root mean square deviation, mean absolute percentage deviation and cross correlations are found to be ineffective in identifying the location of damage from the multiplexed signatures. In turn, dynamic metrics such as moving root mean square deviation, moving mean absolute percentage deviation and moving cross correlation with overlapped moving blocks of data are proposed in the present work and their ability to detect the damage location from multiplexed signatures is discussed.


2017 ◽  
Vol 17 (3) ◽  
pp. 461-471 ◽  
Author(s):  
Weijie Li ◽  
Shuli Fan ◽  
Siu Chun Michael Ho ◽  
Jianchao Wu ◽  
Gangbing Song

For reinforced concrete structures, the use of fiber-reinforced polymer rebars to replace the steel reinforcement is a topic that is receiving increasing attention, especially where corrosion is a serious issue. However, fiber-reinforced polymer rebar–reinforced concrete always carries the risk of structural failure initiated from the debonding damage that might occur at the reinforcement–concrete interface. This study employed an electro-mechanical impedance–based structural health monitoring technique by applying lead–zirconate–titanate ceramic patches to detect the debonding damage of a carbon fiber–reinforced polymer rebar reinforced concrete. In the experimental study, a carbon fiber–reinforced polymer rebar reinforced concrete specimen was fabricated and it was subjected to a pullout test to initiate the debonding damage at the reinforcement–concrete interface. The impedance and admittance signatures were measured from an impedance analyzer according to the different debonding conditions between the reinforcement and the concrete. Statistical damage metrics, root-mean-square deviation and mean absolute percentage deviation, were used to quantify the changes in impedance signatures measured at the lead–zirconate–titanate patches due to debonding conditions. The results illustrated the capability of the electro-mechanical impedance–based structural health monitoring technique for detecting the debonding damage of fiber-reinforced polymer rebar–reinforced concrete structures.


2008 ◽  
Vol 47-50 ◽  
pp. 85-88
Author(s):  
Ai Wei Miao ◽  
Yao Wen Yang

Electromechanical impedance (EMI) technique using lead zirconate titanate (PZT) transducers has been increasingly applied to structural health monitoring (SHM) of aerospace, civil and mechanical structures. The PZT transducers are usually surface bonded to or embedded in a structure and subjected to actuation so as to interrogate the structure at the desired frequency range. The interrogation results in the electromechanical admittance (inverse of EMI) signatures which can be used to estimate the structural health or integrity according to the changes of the signatures. In the existing EMI method, the monitored structure is only excited by the PZT transducers for the interrogating of EMI signature, while the vibration of the structure caused by the external excitations other than the PZT actuation is not considered. However, in real situation many structures work under vibrations. To monitor such structures, issues related to the effects of vibration on the EMI signature need to be addressed because these effects may lead to misinterpretation of the structural health. This paper develops an EMI model for beam structures, which takes into account the effect of beam vibration caused by the external excitations. An experimental study is carried out to verify the theoretical model. A Lab sized specimen with external excitation is tested and the effect of excitation on EMI signature is discussed.


Author(s):  
Nathan Salowitz ◽  
Yu-Hung Li ◽  
Sang-Jong Kim ◽  
Surajit Roy ◽  
Fu-Kuo Chang

High-temperature polymer-matrix composites (PMCs) are necessary and critical for the development of supersonic aircraft and orbital re-entry vehicles because of the need for light-weight design, high strength-to-weight ratios and high thermal stability in structures. Damage detection is a primary concern in composite structures because they are prone to multiple damage forms that can be hidden within the structure. Damage can include matrix cracking, fiber breakage, and delamination which can be caused by impacts, fatigue, or overloading. To overcome these shortfalls highly damage tolerant structures are employed to improve the safety of structures. Unfortunately this requires additional, potentially unnecessary, structural weight which is detrimental to aerospace structures. Acoustic ultrasound based structural health monitoring (SHM) has demonstrated the ability to overcome these problems by using arrays of Lead Zirconate Titanate piezoelectric transducers typically mounted on a flex circuit all of which is permanently affixed to, or embedded within, a structure [1] [2] [3] [4]. These transducers can excite and detect ultrasonic wave propagation in the structure and diagnostic algorithms, interpreting the signals, have been developed enabling real time inspection for damage. However, modern SHM systems are not capable of surviving the high temperatures experienced in the fabrication and service of High-temperature polymer matrix composites. In particular the Lead Zirconate Titanate piezoelectric elements typically depolarize and lose their functionality at around 200°C [5] [6]. Additionally, current SHM diagnostic algorithms are dependent on baseline data to compare signals to. These signals change with temperature and even just a few degree change can be detrimental to the system’s abilities. The current method for enabling functionality over a range of temperatures is to take numerous sets of baseline data at very high resolution across a range of temperatures. In order to adapt SHM for high temperature composites new piezoelectric materials must be developed capable of surviving elevated fabrication and operational temperatures. Small scale network components must be integrated to reduce detrimental effects of embedding SHM systems within the composite layup [7] [8] [9]. Additionally, methods for reducing the number of baseline data sets in the diagnostic algorithms must be developed. This paper presents development and testing of Bismuth Scandium Lead Titanate piezo ceramic transducers for high temperature SHM. These transducers are incorporated into a stretchable network system and mounted on a glass backing. Functionality is tested using a commercially available data acquisition system designed for SHM and intended for use with PZT transducers. Ongoing development of temperature compensation algorithms is also presented herein.


2020 ◽  
Vol 31 (16) ◽  
pp. 1898-1909
Author(s):  
Qijian Liu ◽  
Yuan Chai ◽  
Xinlin Qing

A variety of structural health monitoring techniques have been developed to support the efficient online monitoring of structural integrity. Moreover, Lamb wave and electromechanical impedance methods are increasingly used for structural health monitoring applications due to their high sensitivity and effectiveness in detecting damage. However, these techniques require transducers to be permanently attached to structures because of the usage of baselines recorded under the condition without damage. In this study, a reusable piezoelectric lead zirconate titanate transducer for monitoring corrosion damage on the aluminum plate is introduced, which can be removed from the test specimen and reused with the repeatability of signals. The reusable piezoelectric lead zirconate titanate transducer is bonded on the aluminum plate using the ethylene-acrylic acid copolymer with an aluminum enclosure. A series of experiments are conducted on an aluminum plate, including the investigation for repeatability of signals and the capability of corrosion detection of the designed piezoelectric lead zirconate titanate transducer through the Lamb wave and electromechanical impedance methods. The simulated corrosion defect with the area of 15 × 15 mm2 is detected during experiments. The experimental results confirm that the reusable piezoelectric lead zirconate titanate transducer can effectively evaluate the corrosion damage to plate structure and can be reused many times.


2015 ◽  
Vol 655 ◽  
pp. 263-266
Author(s):  
Fei Yi Liao ◽  
Shi Jun Li ◽  
Yuan Lin

Lead zirconate titanate (PZT) is one of the most widely used ferroelectric and piezoelectric materials. Its piezoelectricity is widely used in the applications of structural health monitoring (SHM). Here, we use PZT ceramics as sensors to detect the deformation of structure using guided Lamb waves. In order to well analyze the multi-modes of Lamb waves and achieve detection of deformation in superposed wave peaks, correlation and Fourier transform were used to extract peaks in both time and frequency domain. In this paper, a 7050 aluminum beam and three-point bending test machine were utilized to test the changes of waves when different deformations were introduced. With the adjustment of correlation index, change of time delay and new peaks occurring in time domain demonstrated the change of deformations. In frequency domain, the change of central frequencies and magnitudes also demonstrated the change of deformations. The study shows the potential applications of PZT sensors in detection of deformation.


2013 ◽  
Vol 712-715 ◽  
pp. 131-134
Author(s):  
Min Luo ◽  
De Yi Zheng ◽  
Fei Huang

Lead zirconate titanate (PZT) ceramic as a kind of widely used piezoelectric material is developing very fast for these years because of its high piezoelectric properties. Therefore, various theories have been developed for describing the mechanism of the degradation process of the PZT ceramic [1-4]. However, there are still many contentions in these reported theories. In this paper, experiments on commercially available lead zirconate titanate (PZT) ceramic samples have been designed. Through this work, it has been found that the leakage current is increasing with the electrical degradation process of the PZT ceramic. Self-recovery and re-degradation phenomena and formation of black spots have also been observed. It has suggested that the duration of the re-degradation process depends on the duration of the self-recovery and the re-degradation process would not produce any black spots and the black spots are only formed during electrical degradation process.


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