On the Effects of Edge Scalloping for Collapsible Spokes in a Non-Pneumatic Wheel During High Speed Rolling

Author(s):  
Maya Ramachandran ◽  
Shashank Bezgam ◽  
Lonny L. Thompson ◽  
John C. Ziegert ◽  
Timothy B. Rhyne ◽  
...  

The acoustic signature produced by non-pneumatic wheels with collapsible spokes is a critical design criterion for automotive and other mobility applications. During high speed rolling, acoustic noise may be produced by the interaction of vibrating spokes with a shear deformable ring as they enter the contact region, buckle and then snap back into a state of tension. In order to identify and help understand the causes of acoustic noise for a rolling non-pneumatic wheel, a two-dimensional finite element model with geometric nonlinearity has been utilized. The model consists of a shear ring modeled as two relatively inextensible membranes with high circumferential modulus separated by a hyper-elastic material. The temporal variation in spoke length as the spoke passes through the contact zone is extracted and used as input to a three-dimensional (3-D) model of a single spoke. The 3-D spoke model is able to capture out-of-plane vibration modes of the spoke which may contribute as a source of acoustic excitation and allows for modeling of edge scalloping. Natural frequencies and mode shapes of the various spoke design strategies are computed and correlated with the frequency response of the out-of-plane spoke vibrations. Results indicate that scalloping the edges of the spoke can dramatically reduce the amplitude of vibration, but does not have a strong effect on location of frequency peaks in a FFT of the time-signal. An optimal amount of scalloping was determined which reduces maximum vibration amplitude to an asymptotic value.

2013 ◽  
Vol 397-400 ◽  
pp. 131-134
Author(s):  
Chun Li Lei ◽  
Zhi Yuan Rui ◽  
Bao Cheng Zhou ◽  
Jing Fang Fang

Heat generation and deformation of bearing are key factors that influence the rigidity and machining accuracy of the high-speed precision spindle system. Based on heat transfer and thermodynamics, the finite element model of angular contact ball bearing is established for thermal deformation. The contact stress and thermal deformation are analyzed and obtained at a speed of . The results show that the maximum contact stress and thermal deflection appeared at contact region, which is in accordance with actual status. The results provide the reference and the theory basis for research into thermal deformation of bearing.


2012 ◽  
Vol 512-515 ◽  
pp. 715-718
Author(s):  
Yu Bai Zhang ◽  
Hui Qun Yuan ◽  
Yin Xin Yu ◽  
Hai Jiang Kou ◽  
Ming Xuan Liang

Abnormal vibration appeared when experimental tests was carried out on gearboxes of a 1.5MW wind turbine. In this paper, Time-domain and frequency- domain analysis of test data was implemented based on the method of wavelet denoising, the fault location was determined, and the vibration fault indicators and frequency components were obtained. The finite element model of the gearboxes were established, and the natural frequencies and mode shapes were achieved by calculating. The results showed that the fault occurred in the high speed shaft parts, fault vibration frequency was caused by high-speed shaft eccentric resonance frequency and the frequency generated by the natural frequency and the edge frequency that caused by turning. The research layed the foundation for the study of noise reduction and optimization of the wind turbine gearboxes.


2010 ◽  
Vol 38 (4) ◽  
pp. 246-275 ◽  
Author(s):  
William Rutherford ◽  
Shashank Bezgam ◽  
Amarnath Proddaturi ◽  
Lonny Thompson ◽  
John C. Ziegert ◽  
...  

Abstract During high speed rolling of a nonpneumatic wheel, vibration may be produced by the interaction of collapsible spokes with a shear deformable ring as they enter the contact region, buckle, and then snap back into a state of tension. In the present work, a systematic study of the effects of six key geometric design parameters is presented using Orthogonal Arrays. Orthogonal Arrays are part of a design process method developed by Taguchi which provides an efficient way to determine optimal combinations of design variables. In the present work, a two-dimensional planar finite element model with geometric nonlinearity and explicit time-stepping is used to simulate rolling of the nonpneumatic wheel. Vibration characteristics are measured from the FFT frequency spectrum of the time signals of perpendicular distance of marker nodes from the virtual plane of the spoke, and ground reaction forces. Both maximum peak amplitudes and RMS measures are considered. Two complementary Orthogonal Arrays are evaluated. The first is the L8 orthogonal array which considers the six geometric design variables evaluated at lower and higher limiting values for a total of eight experiments defined by statistically efficient variable combinations. Based on the results from the L8 orthogonal array, a second L9 orthogonal array experiment evaluates the nonlinear effects in the four parameters of greatest interest, (a) spoke length, (b) spoke curvature, (c) spoke thickness, and (d) shear beam thickness. The L9 array consists of nine experiments with efficient combinations of low, intermediate, and high value levels. Results from use of the Orthogonal Array experiments were used to find combinations of parameters which significantly reduce peak and RMS amplitudes, and suggest that spoke length has the greatest effect on vibration amplitudes.


Author(s):  
Kenneth Krieg ◽  
Richard Qi ◽  
Douglas Thomson ◽  
Greg Bridges

Abstract A contact probing system for surface imaging and real-time signal measurement of deep sub-micron integrated circuits is discussed. The probe fits on a standard probe-station and utilizes a conductive atomic force microscope tip to rapidly measure the surface topography and acquire real-time highfrequency signals from features as small as 0.18 micron. The micromachined probe structure minimizes parasitic coupling and the probe achieves a bandwidth greater than 3 GHz, with a capacitive loading of less than 120 fF. High-resolution images of submicron structures and waveforms acquired from high-speed devices are presented.


2017 ◽  
Vol 2 (4) ◽  
pp. 25
Author(s):  
L. A. Montoya ◽  
E. E. Rodríguez ◽  
H. J. Zúñiga ◽  
I. Mejía

Rotating systems components such as rotors, have dynamic characteristics that are of great importance to understand because they may cause failure of turbomachinery. Therefore, it is required to study a dynamic model to predict some vibration characteristics, in this case, the natural frequencies and mode shapes (both of free vibration) of a centrifugal compressor shaft. The peculiarity of the dynamic model proposed is that using frequency and displacements values obtained experimentally, it is possible to calculate the mass and stiffness distribution of the shaft, and then use these values to estimate the theoretical modal parameters. The natural frequencies and mode shapes of the shaft were obtained with experimental modal analysis by using the impact test. The results predicted by the model are in good agreement with the experimental test. The model is also flexible with other geometries and has a great time and computing performance, which can be evaluated with respect to other commercial software in the future.


Sensors ◽  
2021 ◽  
Vol 21 (14) ◽  
pp. 4705
Author(s):  
Julian Lich ◽  
Tino Wollmann ◽  
Angelos Filippatos ◽  
Maik Gude ◽  
Juergen Czarske ◽  
...  

Due to their lightweight properties, fiber-reinforced composites are well suited for large and fast rotating structures, such as fan blades in turbomachines. To investigate rotor safety and performance, in situ measurements of the structural dynamic behaviour must be performed during rotating conditions. An approach to measuring spatially resolved vibration responses of a rotating structure with a non-contact, non-rotating sensor is investigated here. The resulting spectra can be assigned to specific locations on the structure and have similar properties to the spectra measured with co-rotating sensors, such as strain gauges. The sampling frequency is increased by performing consecutive measurements with a constant excitation function and varying time delays. The method allows for a paradigm shift to unambiguous identification of natural frequencies and mode shapes with arbitrary rotor shapes and excitation functions without the need for co-rotating sensors. Deflection measurements on a glass fiber-reinforced polymer disk were performed with a diffraction grating-based sensor system at 40 measurement points with an uncertainty below 15 μrad and a commercial triangulation sensor at 200 measurement points at surface speeds up to 300 m/s. A rotation-induced increase of two natural frequencies was measured, and their mode shapes were derived at the corresponding rotational speeds. A strain gauge was used for validation.


2010 ◽  
Vol 135 ◽  
pp. 238-242
Author(s):  
Yue Ming Liu ◽  
Ya Dong Gong ◽  
Wei Ding ◽  
Ting Chao Han

In this paper, effective finite element model have been developed to simulation the plastic deformation cutting in the process for a single particle via the software of ABAQUS, observing the residual stress distribution in the machined surface, the experiment of grinding cylindrical workpiece has been brought in the test of super-high speed grinding, researching the residual stress under the machined surface by the method of X-ray diffraction, which can explore the different stresses from different super-high speed in actual, and help to analyze the means of reducing the residual stresses in theory.


2012 ◽  
Vol 586 ◽  
pp. 269-273
Author(s):  
Chul Su Kim ◽  
Gil Hyun Kang

To assure the safety of the power bogies for train, it is important to perform the durability analysis of reduction gear considering a variation of velocity and traction motor capability. In this study, two types of applied load histories were constructed from driving histories considering the tractive effort and the train running curves by using dynamic analysis software (MSC.ADAMS). Moreover, this study was performed by evaluating fatigue damage of the reduction gears for rolling stock using durability analysis software (MSC.FATIGUE). The finite element model for evaluating the carburizing effect on the gear surface was used for predicting the fatigue life of the gears. The results showed that the fatigue life of the reduction gear would decrease with an increasing numbers of stops at station.


2021 ◽  
Vol 11 (8) ◽  
pp. 3520
Author(s):  
Xiaopei Cai ◽  
Qian Zhang ◽  
Yanrong Zhang ◽  
Qihao Wang ◽  
Bicheng Luo ◽  
...  

In order to find out the influence of subgrade frost heave on the deformation of track structure and track irregularity of high-speed railways, a nonlinear damage finite element model for China Railway Track System III (CRTSIII) slab track subgrade was established based on the constitutive theory of concrete plastic damage. The analysis of track structure deformation under different subgrade frost heave conditions was focused on, and amplitude the limit of subgrade frost heave was put forward according to the characteristics of interlayer seams. This work is expected to provide guidance for design and construction. Subgrade frost heave was found to cause cosine-type irregularities of rails and the interlayer seams in the track structure, and the displacement in lower foundation mapping to rail surfaces increased. When frost heave occured in the middle part of the track slab, it caused the greatest amount of track irregularity, resulting in a longer and higher seam. Along with the increase in frost heave amplitude, the length of the seam increased linearly whilst its height increased nonlinearly. When the frost heave amplitude reached 35 mm, cracks appeared along the transverse direction of the upper concrete surface on the base plate due to plastic damage; consequently, the base plate started to bend, which reduced interlayer seams. Based on the critical value of track structures’ interlayer seams under different frost heave conditions, four control limits of subgrade frost heave at different levels of frost heave amplitude/wavelength were obtained.


2013 ◽  
Vol 486 ◽  
pp. 36-41 ◽  
Author(s):  
Róbert Huňady ◽  
František Trebuňa ◽  
Martin Hagara ◽  
Martin Schrötter

Experimental modal analysis is a relatively young part of dynamics, which deals with the vibration modes identification of machines or their parts. Its development has started since the beginning of the eighties, when the computers hardware equipment has improved and the fast Fourier transform (FFT) could be used for the results determination. Nowadays it provides an uncountable set of vibration analysis possibilities starting with conventional contact transducers of acceleration and ending with modern noncontact optical methods. In this contribution we mention the use of high-speed digital image correlation by experimental determination of mode shapes and modal frequencies. The aim of our work is to create a program application called Modan 3D enabling the performing of experimental modal analysis and operational modal analysis. In this paper the experimental modal analysis of a thin steel sample performed with Q-450 Dantec Dynamics is described. In Modan 3D the experiment data were processed and the vibration modes were determined. The reached results were verified by PULSE modulus specialized for mechanical vibration analysis.


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