Welding Distortion Can be Mitigated if Welding Current and Traveling Speed Vary Optimized Along a Weld Path

Author(s):  
Mahyar Asadi ◽  
John Goldak ◽  
Arnaud Weck

Typically, the distortion from welding is mitigated with the use of fixtures, clamps, tack welds and so on. Also the welding current and traveling speed are normally set constant during welding along a weld-path. The authors have developed and implemented an advanced control method that adaptively changes welding current and traveling speed depending on the state of deformation, in order to mitigate the final distortion without the use of additional hardware such as fixtures, clamps, and/or tack welds. It predicts the distortion before actual happening and adjusts parameters to counteract the deformation during welding. The present work implements this advanced method by applying an optimized, varying welding current and traveling speed on an edge-welded bar of Aluminum 5052-H32. A comparison is made between the final welding distortion with the new method, versus the regular method at constant welding current and traveling speed. A virtual predictive model was established to simulate and control the adaptive change of welding current and traveling speed, the optimized profile of the process parameters were performed by a robot, and the transient distortion was measured by state-of-the-art 3D photogrammetry cameras in real–time.

2020 ◽  
Vol 8 (1) ◽  
pp. 13-16 ◽  
Author(s):  
Daniel Honc ◽  
Eleonora Riva Sanseverino

<p>The paper describes a procedure using the first principle modelling and experimental identification of the Magnetic Levitation Model CE 152. It is a modified version of the paper [1]. The difference is that the identification and verification is done in open loop and constraints logic is added in the current paper. The author optimized and simplified dynamic model to a minimum to what is needed to characterize given system for the simulation and control design purposes. Only few open-loop experiments are needed to estimate the unknown parameters. Model quality is verified in open loop where the real and simulated data are compared. The model can serve as a simulation model for some standard control algorithms or as a process model for advanced control method design.</p>


2015 ◽  
Vol 63 (2) ◽  
pp. 489-494 ◽  
Author(s):  
S. Karyś

Abstract This paper presents several methods that enable the reduction of power loss in the auxiliary resonant commutated pole inverter - ARCP. Presented methods can be divided into static and dynamic ones. The static methods are related to an appropriate design of the inverter, whereas dynamic ones to advanced control of the power transistors. A variety of design and control methods are presented together with their advantages and disadvantages. The new control method of the current in the resonant branch is described. The main benefits of the proposed extended control method and their constrains are shown


JEMAP ◽  
2020 ◽  
Vol 3 (1) ◽  
Author(s):  
Albertus Reynaldo Kurniawan ◽  
Bayu Prestianto

Quality control becomes an important key for companies in suppressing the number of defective produced products. Six Sigma is a quality control method that aims to minimize defective products to the lowest point or achieve operational performance with a sigma value of 6 with only yielding 3.4 defective products of 1 million product. Stages of Six Sigma method starts from the DMAIC (Define, Measure, Analyze, Improve and Control) stages that help the company in improving quality and continuous improvement. Based on the results of research on baby clothes products, data in March 2018 the percentage of defective products produced reached 1.4% exceeding 1% tolerance limit, with a Sigma value of 4.14 meaning a possible defect product of 4033.39 opportunities per million products. In the pareto diagram there were 5 types of CTQ (Critical to Quality) such as oblique obras, blobor screen printing, there is a fabric / head cloth code on the final product, hollow fabric / thin fabric fiber, and dirty cloth. The factors caused quality problems such as Manpower, Materials, Environtment, and Machine. Suggestion for consideration of company improvement was continuous improvement on every existing quality problem like in Manpower factor namely improving comprehension, awareness of employees in producing quality product and improve employee's accuracy, Strength Quality Control and give break time. Materials by making the method of cutting the fabric head, the Machine by scheduling machine maintenance and the provision of needle containers at each employees desk sewing and better environtment by installing exhaust fan and renovating the production room.


2016 ◽  
Vol 4 (2) ◽  
pp. 1-16
Author(s):  
Ahmed S. Khusheef

 A quadrotor is a four-rotor aircraft capable of vertical take-off and landing, hovering, forward flight, and having great maneuverability. Its platform can be made in a small size make it convenient for indoor applications as well as for outdoor uses. In model there are four input forces that are essentially the thrust provided by each propeller attached to each motor with a fixed angle. The quadrotor is basically considered an unstable system because of the aerodynamic effects; consequently, a close-loop control system is required to achieve stability and autonomy. Such system must enable the quadrotor to reach the desired attitude as fast as possible without any steady state error. In this paper, an optimal controller is designed based on a Proportional Integral Derivative (PID) control method to obtain stability in flying the quadrotor. The dynamic model of this vehicle will be also explained by using Euler-Newton method. The mechanical design was performed along with the design of the controlling algorithm. Matlab Simulink was used to test and analyze the performance of the proposed control strategy. The experimental results on the quadrotor demonstrated the effectiveness of the methodology used.


2000 ◽  
Vol 41 (4-5) ◽  
pp. 177-184 ◽  
Author(s):  
K.H. Sørensen ◽  
D. Thornberg ◽  
K.F. Janning

In 1998, the capacity of the BIOSTYR® submerged biofilter at Nyborg WWTP was extended from 48,000 PE to 60,000 PE including advanced sensor based control, post-denitrification in BIOSTYR® and equalization of side flows. The existing configuration with 8 BIOSTYR® DN/N cells is based on pre-denitrification and an internal recirculation of 600–800%. The extended plant comprises 7 BIOSTYR® DN/N cells with 50–225% recirculation followed by 3 BIOSTYR DN cells for post-denitrification. The advanced control loops include blower control, control of the number of active cells (stand-by), automatic switch to high load configuration, control of the side flow equalization, control of the internal recirculation and control of the external carbon source dosing. In this paper, the achieved improvements are documented by comparing influent and effluent data, methanol and energy consumption from comparable periods before and after the extension. Although the nitrogen load to the plant was increased by 20% after the extension, the effluent quality has improved significantly with a reduction of Total-N from 7–8 mg/l to 3–4 mg/l. Simultaneously, the methanol consumption has been reduced by more than 50% per kg removed nitrogen. The energy consumption remained constant although the nitrogen load was increased by 20% and the inflow by 80%.


2014 ◽  
Vol 644-650 ◽  
pp. 879-883
Author(s):  
Jing Jing Yu

In various forms of movement of finger rehabilitation training, Continuous Passive Motion (CPM) of single degree of freedom (1 DOF) has outstanding application value. Taking classic flexion and extension movement for instance, this study collected the joint angle data of finger flexion and extension motion by experiments and confirmed that the joint motion of finger are not independent of each other but there is certain rule. This paper studies the finger joint movement rule from qualitative and quantitative aspects, and the conclusion can guide the design of the mechanism and control method of finger rehabilitation training robot.


Energies ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 400 ◽  
Author(s):  
Zelin Nie ◽  
Feng Gao ◽  
Chao-Bo Yan

Reducing the energy consumption of the heating, ventilation, and air conditioning (HVAC) systems while ensuring users’ comfort is of both academic and practical significance. However, the-state-of-the-art of the optimization model of the HVAC system is that either the thermal dynamic model is simplified as a linear model, or the optimization model of the HVAC system is single-timescale, which leads to heavy computation burden. To balance the practicality and the overhead of computation, in this paper, a multi-timescale bilinear model of HVAC systems is proposed. To guarantee the consistency of models in different timescales, the fast timescale model is built first with a bilinear form, and then the slow timescale model is induced from the fast one, specifically, with a bilinear-like form. After a simplified replacement made for the bilinear-like part, this problem can be solved by a convexification method. Extensive numerical experiments have been conducted to validate the effectiveness of this model.


Electronics ◽  
2021 ◽  
Vol 10 (9) ◽  
pp. 999
Author(s):  
Ahmad Taher Azar ◽  
Anis Koubaa ◽  
Nada Ali Mohamed ◽  
Habiba A. Ibrahim ◽  
Zahra Fathy Ibrahim ◽  
...  

Unmanned Aerial Vehicles (UAVs) are increasingly being used in many challenging and diversified applications. These applications belong to the civilian and the military fields. To name a few; infrastructure inspection, traffic patrolling, remote sensing, mapping, surveillance, rescuing humans and animals, environment monitoring, and Intelligence, Surveillance, Target Acquisition, and Reconnaissance (ISTAR) operations. However, the use of UAVs in these applications needs a substantial level of autonomy. In other words, UAVs should have the ability to accomplish planned missions in unexpected situations without requiring human intervention. To ensure this level of autonomy, many artificial intelligence algorithms were designed. These algorithms targeted the guidance, navigation, and control (GNC) of UAVs. In this paper, we described the state of the art of one subset of these algorithms: the deep reinforcement learning (DRL) techniques. We made a detailed description of them, and we deduced the current limitations in this area. We noted that most of these DRL methods were designed to ensure stable and smooth UAV navigation by training computer-simulated environments. We realized that further research efforts are needed to address the challenges that restrain their deployment in real-life scenarios.


IEEE Access ◽  
2021 ◽  
Vol 9 ◽  
pp. 26568-26582
Author(s):  
Hongbo Wang ◽  
Jingyuan Chang ◽  
Haoyang Yu ◽  
Haiyang Liu ◽  
Chao Hou ◽  
...  

Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1587
Author(s):  
Krzysztof Wrobel ◽  
Krzysztof Tomczewski ◽  
Artur Sliwinski ◽  
Andrzej Tomczewski

This article presents a method to adjust the elements of a small wind power plant to the wind speed characterized by the highest annual level of energy. Tests were carried out on the basis of annual wind distributions at three locations. The standard range of wind speeds was reduced to that resulting from the annual wind speed distributions in these locations. The construction of the generators and the method of their excitation were adapted to the characteristics of the turbines. The results obtained for the designed power plants were compared with those obtained for a power plant with a commercial turbine adapted to a wind speed of 10 mps. The generator structure and control method were optimized using a genetic algorithm in the MATLAB program (Mathworks, Natick, MA, USA); magnetostatic calculations were carried out using the FEMM program; the simulations were conducted using a proprietary simulation program. The simulation results were verified by measurement for a switched reluctance machine of the same voltage, power, and design. Finally, the yields of the designed generators in various locations were determined.


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