Effect of Mo addition on microstructure, mechanical and machinability properties of Cr-PM steels

2021 ◽  
pp. 095440622110586
Author(s):  
Mehmet A Erden ◽  
Mahir Akgün
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Strength ◽  
Depth Of Cut ◽  
Powder Metallurgy Method ◽  
Constant Depth ◽  
Machining Center ◽  
Measurement Results ◽  
Cutting Inserts ◽  
Cutting Speeds

In this work, it was investigated the effect of molybdenum (Mo) addition on machinability, mechanical properties, and microstructure of Cr steels produced by using powder metallurgy method. Tensile and hardness experiments were applied to define the mechanical properties of the produced Cr-PM steels. The machining experiments have been also performed without coolant on a CNC vertical machining center at three different cutting speeds (150, 210, and 270 m/min), two different feed rates (0.4 and 0.8 mm/tooth), and constant depth of cut (0.5 mm). The machinability of the alloys was evaluated in regard to surface roughness (Ra) and tool wear (Vb). The results indicated that that Cr-PM steel with 5% Mo addition by weight had the highest yield, tensile strength, and hardness, and the best surface quality was obtained in this sample in terms of surface roughness. However, according to Vb measurement results, the cutting performance of the cutting inserts wasnegative affected by MoC(N), CrC(N), and MoCrC(N) precipitates formed in the microstructure of PM steel.

The Effect of Cutting Speed on the Machinability of 2080 Special K Steel on Vertical Machining Center

2014 ◽  
Vol 875-877 ◽  
pp. 1406-1411
Author(s):  
Abdullah Altın
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Feed Rate ◽  
Cold Work ◽  
Cutting Speed ◽  
Milling Process ◽  
Depth Of Cut ◽  
Workpiece Material ◽  
Machining Center ◽  
Cutting Speeds

This study presents the results of machining tests carried out determine the effect of cutting forces and surface roughness on machininig of 2080 Special K (1.2080 DINX210Cr12) cold work steel in terms of cutting speed, feed rate and depth of cut for milling process. A series of experiments have been performed on 2080 Special K steel material of cutting width 50 mm with round uncoated cemented carbide insert on 5,5 Kw engine power Jhonford VMC550 CNC vertical machining center without cutting fluid. Experiments were carried out by using four different cutting speeds (70,90,110,130 m/min) at constant depth of cut (1mm) and feed rate (0,3mm/rev.) and the effects of cutting speeds on primary cutting force and surface roughness were investigated. The study of the influence of workpiece material on milling process shows that hardening of material increased by machining up. Cutting force (Fc) and surface roughness decreases with improving workpiece material machinability. From the experiments, the lowest average primary cutting force was obtained as 604,03N at cutting speed of 90m/min. The lowest average surface roughness has been obtained as 0,19 um at cutting speed 110m/min. Obtained chip form is narrow and short step.

Studying The Effect of a New Mixed Cutting Fluid on Surface Roughness

2020 ◽  
Vol 38 (11A) ◽  
pp. 1593-1601
Author(s):  
Mohammed H. Shaker ◽  
Salah K. Jawad ◽  
Maan A. Tawfiq
Keyword(s):  
Surface Roughness ◽  
Stainless Steel ◽  
Cutting Parameters ◽  
Machining Process ◽  
Cutting Fluid ◽  
Depth Of Cut ◽  
Cutting Fluids ◽  
Machining Processes ◽  
Dry Cutting ◽  
Cutting Speeds

This research studied the influence of cutting fluids and cutting parameters on the surface roughness for stainless steel worked by turning machine in dry and wet cutting cases. The work was done with different cutting speeds, and feed rates with a fixed depth of cutting. During the machining process, heat was generated and effects of higher surface roughness of work material. In this study, the effects of some cutting fluids, and dry cutting on surface roughness have been examined in turning of AISI316 stainless steel material. Sodium Lauryl Ether Sulfate (SLES) instead of other soluble oils has been used and compared to dry machining processes. Experiments have been performed at four cutting speeds (60, 95, 155, 240) m/min, feed rates (0.065, 0.08, 0.096, 0.114) mm/rev. and constant depth of cut (0.5) mm. The amount of decrease in Ra after the used suggested mixture arrived at (0.21µm), while Ra exceeded (1µm) in case of soluble oils This means the suggested mixture gave the best results of lubricating properties than other cases.

scholarly journals Directionally-Dependent Mechanical Properties of Ti6Al4V Manufactured by Electron Beam Melting (EBM) and Selective Laser Melting (SLM)

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3603
Author(s):  
Tim Pasang ◽  
Benny Tavlovich ◽  
Omry Yannay ◽  
Ben Jakson ◽  
Mike Fry ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Strength ◽  
Electron Beam ◽  
Additive Manufacturing ◽  
Selective Laser Melting ◽  
Electron Beam Melting ◽  
Rolling Direction ◽  
Laser Melting ◽  
Plate Rolling

An investigation of mechanical properties of Ti6Al4V produced by additive manufacturing (AM) in the as-printed condition have been conducted and compared with wrought alloys. The AM samples were built by Selective Laser Melting (SLM) and Electron Beam Melting (EBM) in 0°, 45° and 90°—relative to horizontal direction. Similarly, the wrought samples were also cut and tested in the same directions relative to the plate rolling direction. The microstructures of the samples were significantly different on all samples. α′ martensite was observed on the SLM, acicular α on EBM and combination of both on the wrought alloy. EBM samples had higher surface roughness (Ra) compared with both SLM and wrought alloy. SLM samples were comparatively harder than wrought alloy and EBM. Tensile strength of the wrought alloy was higher in all directions except for 45°, where SLM samples showed higher strength than both EBM and wrought alloy on that direction. The ductility of the wrought alloy was consistently higher than both SLM and EBM indicated by clear necking feature on the wrought alloy samples. Dimples were observed on all fracture surfaces.

scholarly journals The Impact of Slicing Softwares on the Mechanical Properties of 3D Printed Parts

2020 ◽  
Vol 9 (2) ◽  
pp. 487-494
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
3D Printer ◽  
Stl File ◽  
3D Printed ◽  
Intersection Curves ◽  
The Impact

“Slicing tool” or “Slicing Software” computes the intersection curves of models and slicing planes. They improve the quality of the model being printed when given in the form of STL file. Upon analyzing a specimen that has been printed using two different slicing tools, there was a drastic variation on account of the mechanical properties of the specimen. The ultimate tensile strength and the surface roughness of the material vary from one tool to another. This paper reports an investigation and analysis of the variation in the ultimate tensile strength and the surface roughness of the specimen, given that the 3D printer and the model being printed is the same, with a variation of usage of slicing software. This analysis includes ReplicatorG, Flashprint as the two different slicing tools that are used for slicing of the model. The variation in the ultimate tensile strength and the surface roughness are measured and represented statistically through graphs. An appropriate decisive conclusion was drawn on the basis of the observations and analysis of the experiment on relevance to the behavior and mechanical properties of the specimen.

Surface Roughness and Chip Formation of AlSi/AIN Metal Matrix Composite by End Milling Machining using the Taguchi Method

2014 ◽  
Vol 68 (4) ◽  
Author(s):  
M. S. Said ◽  
J. A. Ghani ◽  
R. Othman ◽  
M. A. Selamat ◽  
N. N. Wan ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Taguchi Method ◽  
Matrix Composite ◽  
Surface Finish ◽  
Chip Formation ◽  
End Milling ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Taguchi Optimization ◽  
Cutting Speeds

The purpose of this research is to demonstrate surface roughness and chip formation by the machining of Aluminium silicon alloy (AlSic) matrix composite, reinforced with aluminium nitride (AlN), with three types of carbide inserts present. Experiments were conducted at various cutting speeds, feed rates, and depths of cut, according to the Taguchi method, using a standard orthogonal array L9 (34). The effects of cutting speeds, feed rates, depths of cut, and types of tool on surface roughness during the milling operation were evaluated using Taguchi optimization methodology, using the signal-to-noise (S/N) ratio. The surface finish produced is very important in determining whether the quality of the machined part is within specification and permissible tolerance limits. It is understood that chip formation is a fundamental element that influences tool performance. The analysis of chip formation was done using a Sometech SV-35 video microscope. The analysis of results, using the S/N ratio, concluded that a combination of low feed rate, low depth of cut, medium cutting speed, and an uncoated tool, gave a remarkable surface finish. The chips formed from the experiment varied from semi–continuous to discontinuous. 

Effects of Cutting Condition on Surface Roughness when Turning Untreated and Sb-Treated Al-11%Si Alloys Using PVD Coated Tools

2013 ◽  
Vol 315 ◽  
pp. 413-417 ◽  
Author(s):  
Mohsen Marani Barzani ◽  
Mohd Yusof Noordin ◽  
Ali Akhavan Farid ◽  
Saaed Farahany ◽  
Ali Davoudinejad
Keyword(s):  
Surface Roughness ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Manufacturing Processes ◽  
Cutting Condition ◽  
Dry Cutting ◽  
Fabrication Cost ◽  
Coated Tools ◽  
Experimental Trials ◽  
Cutting Speeds

Surface roughness is an important output in different manufacturing processes. Its characteristic affects directly the performance of mechanical components and the fabrication cost. In this current work, an experimental investigation was conducted to determine the effects of various cutting speeds and feed rates on surface roughness in turning the untreated and Sb-treated Al-11%Si alloys. Experimental trials carried out using PVD TIN coated inserts. Experiments accomplished under oblique dry cutting when three different cutting speeds have been used at 70, 130 and 250 m/min with feed rates of 0.05, 0.1 and 0.15 mm/rev, whereas depth of cut kept constant at 0.05 mm. The results showed that Sb-treated Al-11%Si alloys have poor surface roughness in comparison to untreated Al-11%Si alloy. The surface roughness values reduce with cutting speed increment from 70 m/min to 250 m/min. Also, the surface finish deteriorated with increase in feed rate from 0.5 mm/rev to 0.15 mm/rev.

scholarly journals Evaluation of Some Mechanical Properties of a Maxillofacial Silicon Elastomer Reinforced with Polyester Powder

2019 ◽  
Vol 2019 ◽  
pp. 1-6 ◽  
Author(s):  
Yagthan Mohammed Haider ◽  
Zainab Salih Abdullah ◽  
Ghasak H. Jani ◽  
Norehan Mokhtar
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Strength ◽  
Hardness Test ◽  
Silicone Elastomer ◽  
Control Group ◽  
Silicone Elastomers ◽  
Tear Strength ◽  
To Come ◽  
Post Hoc

Maxillofacial silicone elastomers are used to replace and reconstruct missing facial parts for patients with trauma or a certain disease. Although commonly favorable silicone elastomers are not ideal in properties, many studies have been carried out to improve their mechanical properties and to come out with ideal maxillofacial prosthetic materials, so as to render patients with the best maxillofacial prostheses. The aim of the current study is to evaluate the effect of addition of different concentrations of polyester powder on hardness, tear strength, surface roughness, and tensile strength of maxillofacial A-2186 RTV silicone elastomers. Polyester powder was added to the silicone elastomer in the concentrations of 1%, 3% and 5% by using an electronic digital balance, compared with the control group of 0% polyester filler. The shore A hardness test was done according to ASTM D 2240 standards. The tear test was done according to ASTM D624 type C standards. The tensile test was done according to ISO specification number 37:2011. The surface roughness test was performed according to ISO 7619-1 2010 specifications. The data collected were then analyzed using one-way analysis of variance (ANOVA) and post hoc and Fisher’s LSD tests. All three groups showed a highly significant increase in tear strength, tensile strength, hardness, and roughness, compared to the control group. Reinforcement of A-2186 Platinum RTV Silicone Elastomer with 5% polyester significantly improved the mechanical properties tested in this study.

scholarly journals Mechanical Properties of Selective Laser Sintering Pure Titanium and Ti-6Al-4V, and Its Anisotropy

Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5081
Author(s):  
Yuu Harada ◽  
Yoshiki Ishida ◽  
Daisuke Miura ◽  
Satoru Watanabe ◽  
Harumi Aoki ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Strength ◽  
Titanium Powder ◽  
Selective Laser Sintering ◽  
Pure Titanium ◽  
Color Difference ◽  
Laser Sintering ◽  
Great Performance ◽  
Dental Applications

Selective laser sintering (SLS) is being developed for dental applications. This study aimed to investigate the properties of Ti-6Al-4V and pure titanium specimens fabricated using the SLS process and compare them with casting specimens. Besides, the effect of the building direction on the properties of the SLS specimens was also investigated. Specimens were prepared by SLS using Ti-6Al-4V powder or pure titanium powder. Casting specimens were also prepared using Ti-6Al-4V alloys and pure titanium. The mechanical properties (tensile strength and elongation), physical properties (surface roughness, contact angle, and Vickers hardness); corrosion resistors (color difference and corrosion), and surface properties (chemical composition and surface observation) were examined. Both Ti-6Al-4V and pure titanium specimens produced using the SLS process had comparable or superior properties compared with casting specimens. In comparing the building directions, specimens fabricated horizontally to the printing platform showed the greatest tensile strength, and the surface roughness scanned in the horizontal direction to the platform showed the smallest. However, there was no significant effect on other properties. Thus, the SLS process with Ti-6Al-4V powder and pure titanium powder has great performance for the fabrication of dental prosthesis, and there is a possibility for it to take the place of conventional methods.

Mechanical Properties of Selected Types Thermoplastic Materials Modified by High Doses of Ionizing Beta Radiation under Thermal Stress

2017 ◽  
Vol 756 ◽  
pp. 35-43
Author(s):  
Martin Bednarik ◽  
Adam Skrobak ◽  
Vaclav Janostik
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Thermal Stress ◽  
High Density Polyethylene ◽  
Thermal Loading ◽  
Tensile Modulus ◽  
High Density ◽  
Beta Radiation ◽  
Measurement Results ◽  
High Doses

This study deals with the effect of high doses of ionizing beta radiation (132, 165 and 198 kGy) on mechanical properties (tensile strength, tensile modulus and elongation) of low and high density polyethylene under thermal loading. The measurement results of this study indicate that with an increasing dose of radiation grows tensile strength and modulus of low and high density polyethylene. For all examined materials were also observed changes in elongation.

Performance Test of Cryogenically Treated and Coated Tungsten Carbide Cutting Inserts

2015 ◽  
Vol 813-814 ◽  
pp. 575-580 ◽  
Author(s):  
Y.P. Deepthi ◽  
K. Prakash Marimuthu ◽  
K. Raghavendra Ravi Kiran
Keyword(s):  
Surface Roughness ◽  
Performance Test ◽  
White Cast Iron ◽  
Cryogenic Treatment ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Optimum Number ◽  
Anova Analysis ◽  
Tool Condition ◽  
Cutting Inserts

Production cost is dependent on the life of the Tool. Because of enormous heat generation during the material removal process, life of the tool decreases. Tool life will be enhanced by cryogenic treatment which minimises the temperature at tool tip interface. Taguchi technique was employed to get optimum number of experiments for turning white cast iron after the cryogenic treatment and before cryogenic treatment. The correlation between four main factors such as speed, feed, depth of cut, tool condition and responses such as surface roughness, tool tip temperature were analysed. Mathematical model was formulated for tool tip temperature, and surface roughness. The error for the mathematically formulated model was observed to be less than 5%.The present work indicates that cryogenically treated tool have better surface finish . From the anova analysis it is inferred that tool tip temperature and surface roughness substantially reduced while using cryogenically treated tool. It was observed that cutting forces was more influenced by cutting speed of the tool followed by tool condition. Hardness of the tool insert showed improvement because of coatings.

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