Synthesis of magnetorheological fluid and its application in a twin-tube valve mode automotive damper

Author(s):  
Rangaraj Madhavrao Desai ◽  
Subash Acharya ◽  
Mohibb-e-Hussain Jamadar ◽  
Hemantha Kumar ◽  
Sharnappa Joladarashi ◽  
...  

The change in rheological properties of smart materials like magnetorheological fluid when brought under the influence of a magnetic field can be utilized to develop magnetorheological devices where the output has to be continuously and quickly varied using electronic control interface. In the present study, magnetorheological fluid is synthesized and used as a smart fluid in a twin-tube magnetorheological damper operating in valve mode. The behavior of the magnetorheological fluid is experimentally characterized in a rheometer and mathematically modeled using Herschel–Bulkley model. The parameters of the Herschel–Bulkley model are expressed as polynomial functions of strength of the magnetic field in order to find the shear stress developed by the magnetorheological fluid at any given strength of the magnetic field applied. The magnetorheological damper, which was designed for application in a passenger van, is tested in the damper testing machine. The performance of the damper at different damper velocities and current supplied is studied. The range of values for the parameters of the experimental testing are chosen to emulate the actual conditions of operation in its intended application. Nondimensional analysis is performed, which links magnetorheological fluid rheological properties and geometrical parameters of magnetorheological damper design with the force developed by the damper. Finite element method magnetics is used to find the strength of the magnetic field at the fluid flow gap. Analytical methods are used to calculate the damper force developed due to the field-dependent yield stress and compared with experimental force values. The resulting dynamic range of the magnetorheological damper is also assessed.

2019 ◽  
Vol 13 (4) ◽  
pp. 221-225
Author(s):  
Wojciech Horak ◽  
Marcin Szczęch ◽  
Bogdan Sapiński

Abstract This article deals with experimental testing of magnetorheological fluid (MRF) behaviour in the oscillatory squeeze mode. The authors investigate and analyse the influence of excitation frequency and magnetic field density level on axial force in MRFs that differ in particle volume fraction. The results show that, under certain conditions, the phenomenon of self-sealing can occur as a result of the magnetic field gradient and a vacuum in the working gap of the system.


Author(s):  
Chuncheng Yang ◽  
Zhong Liu ◽  
Xiangyu Pei ◽  
Cuiling Jin ◽  
Mengchun Yu ◽  
...  

Magnetorheological fluids (MRFs) based on amorphous Fe-Si-B alloy magnetic particles were prepared. The influence of annealing treatment on stability and rheological property of MRFs was investigated. The saturation magnetization ( Ms) of amorphous Fe-Si-B particles after annealing at 550°C is 131.5 emu/g, which is higher than that of amorphous Fe-Si-B particles without annealing. Moreover, the stability of MRF with annealed amorphous Fe-Si-B particles is better than that of MRF without annealed amorphous Fe-Si-B particles. Stearic acid at 3 wt% was added to the MRF2 to enhance the fluid stability to greater than 90%. In addition, the rheological properties demonstrate that the prepared amorphous particle MRF shows relatively strong magnetic responsiveness, especially when the magnetic field strength reaches 365 kA/m. As the magnetic field intensified, the yield stress increased dramatically and followed the Herschel-Bulkley model.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Peng Zhang ◽  
Kwang-Hee Lee ◽  
Chul-Hee Lee

A magnetorheological fluid (MRF) is one of many smart materials that can be changed their rheological properties. The stiffness and damping characteristics of MRF can be changed when a magnetic field is applied. This technology has been successfully employed in various low and high volume applications, such as dampers, clutches, and active bearings, which are already in the market or are approaching production. As a result, the sealing performance of MRF has become increasingly important. In this study, the wear properties of seals with MRFs were evaluated by a rotary-type lip seal wear tester. The test was performed with and without a magnetic field. The leakage time was monitored during the tests in typical engine oil conditions. The results showed that the wear resistance of the seal with MRF was decreased under the magnetic field.


2021 ◽  
Vol 105 ◽  
pp. 184-193
Author(s):  
Ilya Aleksandrovich Frolov ◽  
Andrei Aleksandrovich Vorotnikov ◽  
Semyon Viktorovich Bushuev ◽  
Elena Alekseevna Melnichenko ◽  
Yuri Viktorovich Poduraev

Magnetorheological braking devices function due to the organization of domain structures between liquid and solid magnetic materials under the action of an electromagnetic or magnetic field. The disc is most widely used as a rotating braking element that made of a solid magnetic material due to the large area of contact with a magnetorheological fluid. Many factors affect the braking characteristics of the magnetorheological disc brake. Specifically, the value of the magnetic field and how the field is distributed across the work element is significantly affected at the braking torque. There are different ways to generate a magnetic field. In this study, the method of installation of permanent magnets into the construction, allowing to increase the braking torque of the magnetorheological disc brake is proposed. Simulation modelling showing the distribution of the magnetic field across the disk depending on the installation of permanent magnets with different pole orientations were carried out. The model takes into account the possibility of increasing the gap between solid magnetic materials of the structure, inside them which the magnetorheological fluid is placed. Comparative estimation of the distribution of the magnetic fields depending on the chosen method of installation of permanent magnets with different orientations of their poles is carried out. Further research is planned to focus on a comparative assessment of the distribution of magnetic fields depending on the selected material of the braking chamber.


Machines ◽  
2019 ◽  
Vol 7 (2) ◽  
pp. 36 ◽  
Author(s):  
Renato Brancati ◽  
Giandomenico Di Massa ◽  
Stefano Pagano

This paper describes an experimental investigation conducted on magneto-rheological elastomers (MREs) with the aim of adopting these materials to make mounts to be used as vibration isolators. These materials, consisting of an elastomeric matrix containing ferromagnetic particles, are considered to be smart materials, as it is possible to control their mechanical properties by means of an applied magnetic field. In the first part of the paper, the criteria adopted to define the characteristics of the material and the experimental procedures for making samples are described. The samples are subjected to a compressive static test and are then, adopting a testing machine specially configured, tested for shear periodic loads, each characterized by a different constant compressive preload. The testing machine is equipped with a coil, with which it is possible to vary the intensity of the magnetic field crossing the sample during testing to evaluate the magneto-rheological effect on the materials’ characteristics in terms of stiffness and damping.


2016 ◽  
Vol 28 (10) ◽  
pp. 1249-1259 ◽  
Author(s):  
Xiang-Fan Wu ◽  
Xing-Ming Xiao ◽  
Zu-Zhi Tian ◽  
Fei Chen ◽  
Jian Wang ◽  
...  

On the basis of shear working mode of magnetorheological fluid, in this article, a novel temperature controllable yield stress measurement device is designed, and the double magnetic circuit structure and the heating structure are proposed. And then, the magnetic field and temperature field of the measurement device are simulated, respectively, by the finite element method. Furthermore, several experiments are carried out to evaluate the magnetic field, measurement precision, and repeatability of the self-designed device. The results indicate that the proposed measurement device has uniform magnetic field distribution and controllable temperature and also has high yield stress testing accuracy and repeatability.


2013 ◽  
Vol 543 ◽  
pp. 487-490 ◽  
Author(s):  
Izyan Iryani Mohd Yazid ◽  
Saiful Amri Mazlan ◽  
Hairi Zamzuri ◽  
M.J. Mughni ◽  
S. Chuprat

This paper presents a simulation study of electromagnetic circuit design for a mixed mode Magnetorheological (MR) damper. The magnetic field generated by electromagnetic circuit of the MR damper was simulated using Finite Element Method Magnetics (FEMM) software package. All aspects of geometry parameters were considered and adjusted efficiently in order to obtain the best MR damper performance. Eventually, six different parameters approach were proposed; the selection of materials, the polarity of coils, the diameter of piston, piston rod and core, the shear and squeeze gaps clearance, the piston pole length and the thickness of housing.


2016 ◽  
Vol 699 ◽  
pp. 31-36 ◽  
Author(s):  
Eduard Chirila ◽  
Ionel Chirica ◽  
Doina Boazu ◽  
Elena Felicia Beznea

The paper addresses the study of the damping characteristics estimation and behaviour of the magnetorheological elastomers (MREs) in the absence of magnetic field. This type of material actively changes the size, internal structure and viscoelastic characteristics under the external influences. These particular composite materials whose characteristics can vary in the presence of a magnetic fields are known as smart materials. The feature which causes the variation of properties in magnetic fields is explained by the existence of polarized particles which change the material form by energy absorbing. Damping is a special characteristic that influences the vibratory of the mechanical system. As an effect of this property is the reducing of the vibration amplitudes by dissipating the energy stored during the vibratory moving. The main characteristic that is based on the determination of the damping coefficient is the energy loss, which is the subject of the present paper. Before to start the characteristics determination in the presence of the magnetic field, it is necessary to study these characteristics in the absence of magnetic field. The MRE specimens have been manufactured and tested under the light conditions (non magnetic field). A special experimental test rig was built to investigate the response of the MRE specimens under the charging force. The experimental results show that the loss energy of the MRE specimen can be determined from the charging-discharging curves versus displacement. The results of the MRE specimen are presented in this paper: MRE with feromagnetic particles not exposed in magnetic field during fabrication.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6541
Author(s):  
Marcin Białek ◽  
Cezary Jędryczka ◽  
Andrzej Milecki

This paper presents a study of penetrating a pin into a magnetorheological fluid (MR) cushion focused on the force measurement. The research is supported by detailed finite element analysis (FEA) of the magnetic field distributions in several magnetic field exciters applied to control rheological properties of the MR inside the cushion. The cushion is a part of the finger pad of the jaw soft-rigid gripper and was made of thermoplastic polyurethane (TPU) using 3D printing technology. For the pin-penetrating setup, the use of a holding electromagnet and a magnetic holder were considered and verified by simulation as well as experiment. In further simulation studies, two design solutions using permanent magnets as the source of the magnetic field in the cushion volume to control MR fluid viscosity were considered. The primary aim of the study was to analyze the potential of using an MR fluid in a cushion pad and to investigate the potential for changing its viscosity using different magnetic field sources. The analysis included magnetic field simulations and tests of pin penetration in the cushion as an imitation of object grasping. Thus, an innovative application of 3D printing and TPU to work with MR fluid is proposed.


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