Research on dynamic characteristics of pressure compensator for deep-sea hydraulic system

Author(s):  
Jia-Bin Wu ◽  
Li Li ◽  
Wei Wei

The pressure compensator is an important equipment of the deep-sea hydraulic system to provide the functions of pressure and volume compensation. In this paper, the structure features and static force analysis of the pressure compensator are studied. The physical model of the pressure compensator is established, and its dynamic characteristics influenced by the ambient pressure, the compensated flow and the temperature change are all analyzed. The entire working process of the pressure compensator is then researched. Therefore, two design criteria for reliability and dynamic characteristics respectively are proposed. A pressure compensator for 6000 m deep in the sea was designed and manufactured. Simulations and high-pressure experiments of the designed pressure compensator were conducted. The results show that the dynamic response of the compensated pressure under each input is all composed of a ramp change, a step change and a damped oscillation. The effective area of the rolling diaphragm, the spring stiffness and the mass of the diaphragm-piston assembly are the key design parameters to ensure the reliability and good dynamic characteristics of the pressure compensator. Simulation and high-pressure experiments verified the volume and pressure compensation function of the pressure compensator in the deep-sea environment.

Micromachines ◽  
2021 ◽  
Vol 12 (4) ◽  
pp. 415
Author(s):  
Dayong Ning ◽  
Zihao Li ◽  
Gangda Liang ◽  
Qibo Wang ◽  
Weifeng Zou ◽  
...  

Considering the further exploration of the ocean, the requirements for deep-sea operation equipment have increased. Many problems existing in the widely used deep-sea hydraulic system have become increasingly prominent. Compared with the traditional deep-sea hydraulic system, actuators using a paraffin phase change material (PCM) have incomparable advantages, including lightweight structure, low energy consumption, high adaptability to the deep sea, and good biocompatibility. Thus, a deep-sea drive microunit (DDM) based on paraffin PCM is proposed in this paper. The device adopts a flexible shell, adapting to the high-pressure environment of the deep-sea based on the principle of pressure compensation. The device realizes the output of displacement and force through the electrothermal drive, which can be used as actuator or power source of other underwater operation equipment. The microunit successfully completes the functional verification experiments in air, shallow water, and hydrostatic pressure of 110 MPa. In accordance with experimental results, a reasonable control curve is fitted, highlighting its potential application in deep-sea micro electro mechanical systems, especially in underwater soft robot.


2020 ◽  
Vol 8 (8) ◽  
pp. 596
Author(s):  
Hao Wang ◽  
Jiawang Chen ◽  
Yuhong Wang ◽  
Jiasong Fang ◽  
Yuping Fang

The ecosystem of the abyss is one of the fields that humans hardly know. The ultra-high hydrostatic pressure makes it very difficult to obtain abyssal organisms. Samples are often severely broken during recovery due to changes in environmental pressure, temperature, and other factors. Currently, there are no macro-organism samplers suitable for the abyss. The development of a pressure-maintaining sampler for the abyss is a prerequisite for abyssal ecosystem research. This paper mainly proposed a pressure-maintaining trapping instrument (PMTI) designed to work at a depth above 10,000 m. Unlike typical deep-sea equipment, this instrument is lightweight (about 65 kg in water). The instrument adopts a new structure, using a hollow piston as the sampling space and sealing the mechanism with O-rings at both ends of the piston, thus avoiding sealing methods such as ball valves and greatly reducing the weight of the equipment. The structure and working process of the instrument are described in detail in this paper. Meanwhile, in this paper, the movement resistance of the piston (mainly the resistance of the O-ring) is analyzed using a dynamic explicit method in Abaqus. The factors affecting the friction of the O-rings are analyzed via the method of orthogonal tests and ANOVA. In addition, high-pressure tests were conducted on key parts of the instrument, and the results showed that the instrument works well at 100 MPa.


2019 ◽  
Vol 9 (1) ◽  
Author(s):  
A. Ganesh Kumar ◽  
Noelin Chinnu Mathew ◽  
K. Sujitha ◽  
R. Kirubagaran ◽  
G. Dharani

AbstractA marine isolate, Nesiotobacter exalbescens COD22, isolated from deep sea sediment (2100 m depth) was capable of degrading aromatic hydrocarbons. The Nesiotobacter sp. grew well in the presence of toluene at 0.1 MPa and 10 MPa at a rate of 0.24 h−1 and 0.12 h−1, respectively, in custom designed high pressure reactors. Percentage of hydrocarbon degradation was found to be 87.5% at ambient pressure and it reached 92% under high pressure condition within a short retention period of 72 h. The biodegradation of hydrocarbon was confirmed by the accumulation of dicarboxylic acid, benzoic acid, benzyl alcohol and benzaldehyde which are key intermediates in toluene catabolism. The complete genome sequence consists of 4,285,402 bp with 53% GC content and contained 3969 total coding genes. The complete genome analysis revealed unique adaptation and degradation capabilities for complex aromatic compounds, biosurfactant synthesis to facilitate hydrocarbon emulsification, advanced mechanisms for chemotaxis and presence of well developed flagellar assembly. The genomic data corroborated with the results of hydrocarbon biodegradation at high pressure growth conditions and confirmed the biotechnological potential of Nesiotobacter sp. towards bioremediation of hydrocarbon polluted deep sea environments.


2014 ◽  
Vol 703 ◽  
pp. 298-302
Author(s):  
Jun Zhang ◽  
Yong Wu ◽  
Hong Mei Tang ◽  
Chun Ren Tang ◽  
Xian Hua Li

s. At present, based on the bypass method to measurement the dynamic of the high pressure side flow in hydraulic system became more and more. In order to analysis the dynamic characteristics, the bypass method measurement system flow schematic was introduced in this paper, the dynamic flow of the main oil and the system was obtained by using dynamic flow of the side oil. Meanwhile, the dynamic pressure of the main oil was obtained by using dynamic pressure of the side oil. From the results of numerical analysis indicates that it is feasible to use the bypass method to get the characteristics of the dynamic flow and dynamic pressure in the system.


2020 ◽  
Vol 11 (1) ◽  
pp. 183-192
Author(s):  
Songyu Li ◽  
Xinguang Du ◽  
Luyao Zhang ◽  
Ken Chen ◽  
Shuai Wang

Abstract. The external pressure is the biggest problem faced by underwater hydraulic systems. The strength and sealing ability of the structure are facing enormous challenges. For this problem, the common solution is to use pressure compensation technology. The pressure of the seawater is transmitted to the inside of the hydraulic system through a pressure compensator, which equalizes the return pressure of the hydraulic system and the seawater pressure. The structure of the compensation system, the volume and dynamic characteristics of the compensator, and the compensation failure caused by hydraulic oil leakage will all affect the normal operation of the underwater equipment. Therefore, it is necessary to study the pressure compensation system. This paper analyzes the pressure characteristics of the rubber-bellows type compensator. The dynamic characteristic equation of the pressure is established. Due to the strong nonlinear nature of rubber, the finite element method is used to simulate the deformation process of the rubber-bellows type pressure compensator. The relationship between the volume variation and the spring displacement of the rubber-bellows type pressure compensator is calculated by FE simulation. The relationship is brought into the theoretical equation result to obtain the pressure characteristics of the compensator. Through the control variable method, the influence of damping, total mass, effective area and spring stiffness on the internal pressure of the compensator is obtained. According to the analysis result, the damping ratio should be appropriately increased to reduce the overshoot of pressure fluctuations in the design. Since the damping is difficult to control, the total mass of the end cap, the guide post, the rubber bellows and the spring can be minimized. It also reduces the quality of the equipment. The spring stiffness and effective area have a significant influence on the steady-state pressure. A softer spring should be used and the effective area should be increased as much as possible to reduce the final steady-state pressure.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 84
Author(s):  
Xiaohong Wang ◽  
Zhipeng Chen ◽  
Duo Dong ◽  
Dongdong Zhu ◽  
Hongwei Wang ◽  
...  

The phase selection of hyper-peritectic Al-47wt.%Ni alloy solidified under different pressures was investigated. The results show that Al3Ni2 and Al3Ni phases coexist at ambient pressure, while another new phase α-Al exists simultaneously when solidified at high pressure. Based on the competitive growth theory of dendrite, a kinetic stabilization of metastable peritectic phases with respect to stable ones is predicted for different solidification pressures. It demonstrates that Al3Ni2 phase nucleates and grows directly from the undercooled liquid. Meanwhile, the Debye temperatures of Al-47wt.%Ni alloy that fabricated at different pressures were also calculated using the low temperature heat capacity curve.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Shi-Jun Wu ◽  
Can-Jun Yang ◽  
Ying Chen ◽  
Yan-Qing Xie

The cone valve plays an important role in high-pressure sealing applications. In this paper, a new high-pressure cone valve, based on the titanium alloy poppet-to-polyetheretherketone seat sealing structure, is proposed for deep-sea gas-tight water samplers. In order to study the sealing performance of the new valve, both the conforming poppet-seat contact model and the nonconforming poppet-seat contact model were evaluated. Finite element analysis based on the two models was performed and validated by experiments. The results indicate that the nonconforming poppet-seat contact model has a better sealing performance than the conforming poppet-seat contact model. The new cone valve also was applied in a gas-tight hydrothermal fluid sampler and successfully tested in a sea trial during the KNOX18RR cruise from 9 July to 12 August 2008.


2014 ◽  
Vol 532 ◽  
pp. 41-45 ◽  
Author(s):  
Myung Jin Chung

Analytic model of electromagnetic linear actuator in the function of electric and geometric parameters is proposed and the effects of the design parameters on the dynamic characteristics are analyzed. To improve the dynamic characteristics, optimal design is conducted by applying sequential quadratic programming method to the analytic model. This optimal design method aims to minimize the response time and maximize force efficiency. By this procedure, electromagnetic linear actuator having high-speed characteristics is developed.


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