scholarly journals Improving flame-retardant, thermal, and mechanical properties of an epoxy using halogen-free fillers

2018 ◽  
Vol 25 (5) ◽  
pp. 939-946 ◽  
Author(s):  
Ramin Riahipour ◽  
Abolfazl Alizadeh Sahraei ◽  
Nekoda van de Werken ◽  
Mehran Tehrani ◽  
Karen Abrinia ◽  
...  

AbstractVarious nano- and micro-sized fillers can be integrated into polymers to enhance their flame-retardant performance. In this work, a diglycidyl-ether bisphenol A epoxy was used as the matrix and nanostructured silica aerogel (AG) and ammonium polyphosphate (APP) microparticles were investigated as fillers to improve the flame-retardant and thermal properties of the epoxy. The anti-flame, thermal, and mechanical properties of the composites were investigated for different volume fractions of filler particles. It was found that APP decreased the burning rate while significantly improving the thermal stability. To investigate the flame resistant properties of combined AG and APP, an optimized ratio of AG and APP was added to the epoxy, leading to a stable flame-retardant epoxy with a low thermal conductivity and improved glass transition temperature (Tg). The synergy between the AG and APP in composite samples resulted in an interesting burning behavior where sample core was relatively less deteriorated compared with the samples containing only APP or AG. This was attributed to the decrease of thermal conductivity due to the addition of AG. Lastly, samples containing APP showed the highest limiting oxygen index percentage and it was found that only small amounts of APP are required to make the epoxy flame-retardant.

RSC Advances ◽  
2016 ◽  
Vol 6 (64) ◽  
pp. 59226-59236 ◽  
Author(s):  
Xiaomin Zhao ◽  
Heeralal Vignesh Babu ◽  
Javier Llorca ◽  
De-Yi Wang

This work aimed to investigate the effect of two types ofphosphorus-containing flame retardants (P-FRs) with different chemical surroundings on flame-retardant efficiency for diglycidyl ester of bisphenol-A type epoxy (EP).


Polymers ◽  
2021 ◽  
Vol 13 (15) ◽  
pp. 2553
Author(s):  
Qibin Xu ◽  
Lei Wu ◽  
Xiang Yan ◽  
Shengchang Zhang ◽  
Linan Dong ◽  
...  

A novel intumescent flame retardant (IFR) agent designated as Dohor-6000A has been used to prepare halogen-free flame retardant polypropylene (PP) fibers via melting spinning. Before being blended with PP resin, a surface modification of Dohor-6000A was carried out to improve its compatibility with the PP matrix. The rheological behavior of flame retardant Dohor-6000A/PP resin, the structure, morphology, mechanical properties, flammability of the Dohor-6000A/PP fibers were studied in detail, as well as the action mode of flame retardant. X-ray diffraction (XRD) showed that the addition of Dohor-6000A did not damage the crystal as well as the orientation structure of PP matrix, which was helpful to the maintenance of mechanical properties. The presence of the IFR significantly improved the flame retardant performance and thermal stability of PP fibers. When the content of Dohor-6000A reached 25%, the fibers displayed a limiting oxygen index (LOI) value of 29.1% and good melt-drop resistance. Moreover, the peak heat release rate (PHRR) and total heat release (THR) from microscale combustion colorimetry (MCC) tests were decreased by 26.0% and 16.0% in comparison with the same conditions for pure PP fibers. In the condensed phase, the IFR promoted a carbonization process and promoted the formation of a glassy or stable foam protective layer on the surface of the polymer matrix. In addition, the IFR decomposed endothermically to release of non-combustible gases such as NH3 and CO2 which dilutes the combustible gases in the combustion zone.


2011 ◽  
Vol 175-176 ◽  
pp. 465-468 ◽  
Author(s):  
Lei Shi ◽  
Hua Wu Liu ◽  
Ping Xu ◽  
Dang Feng Zhao

Plain weave fabrics of polyacrylonitrile pre-oxidation yarns (PANOF) were prepared by small rapier loom. The flame retardation properties, mechanical properties and wear behaviors of PANOF plain weave fabrics were tested. The limiting oxygen index (LOI) of these PANOF plain weave fabric samples was 31%, which meets the criterion of flame-retardant fabrics. These fabrics neither melt nor shrunk when left in flame for a short period of time and the fabric structures were well maintained. Compared with flammable polyacrylonitrile fabrics, the polyacrylonitrile pre-oxidation fabrics exhibited excellent flame retardation properties, with satisfactory mechanical properties and comfortable handle.


Polymers ◽  
2021 ◽  
Vol 13 (5) ◽  
pp. 741
Author(s):  
Zorana Kovačević ◽  
Sandra Flinčec Grgac ◽  
Sandra Bischof

This paper summarizes the results obtained in the course of the development of a specific group of biocomposites with high functionality of flame retardancy, which are environmentally acceptable at the same time. Conventional biocomposites have to be altered through different modifications, to be able to respond to the stringent standards and environmental requests of the circular economy. The most commonly produced types of biocomposites are those composed of a biodegradable PLA matrix and plant bast fibres. Despite of numerous positive properties of natural fibres, flammability of plant fibres is one of the most pronounced drawbacks for their wider usage in biocomposites production. Most recent novelties regarding the flame retardancy of nanocomposites are presented, with the accent on the agents of nanosize (nanofillers), which have been chosen as they have low or non-toxic environmental impact, but still offer enhanced flame retardant (FR) properties. The importance of a nanofiller’s geometry and shape (e.g., nanodispersion of nanoclay) and increase in polymer viscosity, on flame retardancy has been stressed. Although metal oxydes are considered the most commonly used nanofillers there are numerous other possibilities presented within the paper. Combinations of clay based nanofillers with other nanosized or microsized FR agents can significantly improve the thermal stability and FR properties of nanocomposite materials. Further research is still needed on optimizing the parameters of FR compounds to meet numerous requirements, from the improvement of thermal and mechanical properties to the biodegradability of the composite products. Presented research initiatives provide genuine new opportunities for manufacturers, consumers and society as a whole to create a new class of bionanocomposite materials with added benefits of environmental improvement.


2021 ◽  
Author(s):  
Yue Zhu ◽  
Qingyu Peng ◽  
Haowen Zheng ◽  
Fuhua Xue ◽  
Pengyang Li ◽  
...  

With the development of multifunction and miniaturization in modern electronics, polymeric films with strong mechanical performance and high thermal conductivity are urgently needed. Two-dimensional transition metal carbides and nitrides (MXenes)...


2004 ◽  
Vol 19 (11) ◽  
pp. 3270-3278 ◽  
Author(s):  
Xinwen Zhu ◽  
Hiroyuki Hayashi ◽  
You Zhou ◽  
Kiyoshi Hirao

Dense β–Si3N4 ceramics were fabricated from α–Si3N4 raw powder by gas-pressure sintering at 1900 °C for 12 h under a nitrogen pressure of 1 MPa, using four different kinds of additive compositions: Yb2O3–MgO, Yb2O3–MgSiN2, Y2O3–MgO, and Y2O3–MgSiN2. The effects of additive composition on the microstructure and thermal and mechanical properties of β–Si3N4 ceramics were investigated. It was found that the replacement of Yb2O3 by Y2O3 has no significant effect on the thermal conductivity and fracture toughness, but the replacement of MgO by MgSiN2 leads to an increase in thermal conductivity from 97 to 113 Wm-1K-1and fracture toughness from 8 to 10 MPa m1/2, respectively. The enhanced thermal conductivity of the MgSiN2-doped materials is attributed to the purification of β–Si3N4 grain and increase of Si3N4–Si3N4 contiguity, resulting from the enhanced growth of large elongated grains. The improved fracture toughness of the MgSiN2-doped materials is attributed to the increase of grain size and fraction of large elongated grains. However, the same thermal conductivity between the Yb2O3- and Y2O3-doped materials is related to not only their similar microstructures, but also the similar abilities of removing oxygen impurity in Si3N4 lattice between Yb2O3 and Y2O3. The same fracture toughness between the Yb2O3- and Y2O3-doped materials is consistent with their similar microstructures. This work implies that MgSiN2 is an effective sintering aid for developing not only high thermal conductivity (>110 Wm−1K−1) but also high fracture toughness (>10 MPa m1/2) of Si3N4 ceramics.


2017 ◽  
Vol 757 ◽  
pp. 62-67 ◽  
Author(s):  
Kritsanachai Leelachai ◽  
Supissara Ruksanak ◽  
Tarakol Hongkeab ◽  
Supakeat Kambutong ◽  
Raymond A. Pearson ◽  
...  

In this study, diglycidyl ether of bisphenol A (DGEBA) cured cycloaliphatic polyamine was modified with functionalized celluloses for improved thermal and mechanical properties. Three different types of surface-modified cellulose, polyacrylamide-g-cellulose (PGC), aminopropoxysilane-g-cellulose (SGC), and carboxymethyl cellulose (CMC), were investigated and used as reinforcing agents in epoxy resins. The storage modulus of these modified epoxy systems was found to significantly increase with addition of cellulose fillers (up to 1 wt. % cellulose content). An improved fracture toughness (KIC) was also observed with increasing cellulose loading content with PGC and SGC. Among the surface-modified celluloses, epoxy modified with SGC was found to have the highest fracture toughness followed by PGC and CMC at 1.0 wt.% cellulose addition due to the chemical surface compatibility. The toughening mechanisms of the cellulose/epoxy composites, measured by scanning electron microscopy (SEM), revealed that fiber-debonding, fiber-bridging, and fiber-pull out were responsible for increased toughness.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4629
Author(s):  
Przemysław Brzyski ◽  
Piotr Gleń ◽  
Mateusz Gładecki ◽  
Monika Rumińska ◽  
Zbigniew Suchorab ◽  
...  

The aim of the research presented in the article was to check the differences in the hygro-thermal and mechanical properties of hemp-lime composites with different shives fractions, depending on the direction of mixture compaction. The research part of the paper presents the preparation method and investigation on the composites. Thermal conductivity, capillary uptake, as well as flexural and compressive strengths were examined. Additionally, an analysis of the temperature distribution in the external wall insulated with the tested composites was performed. The results confirm that the direction of compaction influences the individual properties of the composites in a similar way, depending on the size of the shives. The differences are more pronounced in the case of the composite containing longer fractions of shives. Both thermal conductivity of the material and the capillary uptake ability are lower in the parallel direction of the compaction process. Composites exhibit greater stiffness, but they fail faster with increasing loads when loaded in the direction perpendicular to compaction.


2019 ◽  
Vol 945 ◽  
pp. 493-497
Author(s):  
Y. Shchetinin ◽  
Y. Kopylov ◽  
A. Zhirkov

The presented work reviews the research in the field of production of nanostructured composite materials based on copper, reinforced with carbon nanostructures. Particular attention is paid to the use of composites with high thermal conductivity as structural materials. The method of manufacturing a composite material based on copper is described in detail: modes of preliminary annealing, pre-pressing, hot isostatic pressing. The characteristics of the matrix and alloying components are given, and also preliminary treatment of copper powder and carbon nanotubes is described. Different mechanisms of component mixing are considered, the process of mechanical alloying in a planetary mill is described in detail, the results of measuring the thermal conductivity of samples are given. The mechanical characteristics of the samples are considered in detail: ultimate strength, yield strength, elongation. The degree of influence of surfactants on the uniformity of the distribution of alloying components and the mechanical properties of the composite material is determined.


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