Development and Fabrication of an Experimental Set Up to Determine Friction Coefficient and Wear Rate of Aluminium and its Alloy Sliding Against Mild Steel

2011 ◽  
Vol 3 (9) ◽  
pp. 231-233
Author(s):  
Vijay Patidar ◽  
◽  
Rajesh Joshi
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Mild Steel ◽  
Set Up

Study on high-temperature wear and mechanism of Al-Si/graphite composites prepared by the die-casting process

2020 ◽  
Vol 72 (10) ◽  
pp. 1153-1158 ◽  
Author(s):  
Yafei Deng ◽  
Xiaotao Pan ◽  
Guoxun Zeng ◽  
Jie Liu ◽  
Sinong Xiao ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Peer Review ◽  
Die Casting ◽  
Casting Machine ◽  
Injection Pressure ◽  
Casting Process ◽  
Matrix Alloy ◽  
Content Type ◽  
The Matrix

Purpose This paper aims to improve the tribological properties of aluminum alloys and reduce their wear rate. Design/methodology/approach Carbon is placed in the model at room temperature, pour 680°C of molten aluminum into the pressure chamber, and then pressed it into the mold containing carbon felt through a die casting machine, and waited for it to cool, which used an injection pressure of 52.8 MPa and held the same pressure for 15 s. Findings The result indicated that the mechanical properties of matrix and composite are similar, and the compressive strength of the composite is only 95% of the matrix alloy. However, the composite showed a low friction coefficient, the friction coefficient of Gr/Al composite is only 0.15, which just is two-third than that of the matrix alloy. Similarly, the wear rate of the composite is less than 4% of the matrix. In addition, the composite can avoid severe wear before 200°C, but the matrix alloy only 100°C. Originality/value This material has excellent friction properties and is able to maintain this excellent performance at high temperatures. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2019-0454/

Experimental study on the effect of surface texture on tribological properties of nanodiamond films under water lubrication

2021 ◽  
pp. 135065012110334
Author(s):  
Ying Yan ◽  
Xuelin Lei ◽  
Yun He
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Tribological Properties ◽  
Surface Texture ◽  
Diamond Film ◽  
Diamond Films ◽  
Nanocrystalline Diamond ◽  
Water Contact ◽  
Texture Density ◽  
Short Run

The effect of nanoscale surface texture on the frictional and wear performances of nanocrystalline diamond films under water-lubricating conditions were comparatively investigated using a reciprocating ball-on-flat tribometer. Although the untreated nanocrystalline diamond film shows a stable frictional state with an average friction coefficient of 0.26, the subsequent textured films show a beneficial effect on rapidly reducing the friction coefficient, which decreased to a stable value of 0.1. Furthermore, compared with the nanocrystalline diamond coating, the textured films showed a large decreasing rate of the corresponding ball wear rate from 4.16 × 10−3 to 1.15 × 10−3 mm3/N/m. This is due to the fact that the hydrodynamic fluid film composed of water and debris can provide a good lubrication environment, so the entire friction process has reached the state of fluid lubrication. Meanwhile, the surface texture can greatly improve the hydrophilicity of the diamond films, and as the texture density increases, the water contact angle decreases from 94.75° of the nanocrystalline diamond film to 78.5° of the textured films. The proper textured diamond film (NCD90) exhibits superior tribological properties among all tested diamond films, such as short run-in period, low coefficient of friction, and wear rate.

Friction and Wear Behaviors of Solid Lubricants/Polyimide Composites in Liquid Mediums

2010 ◽  
Vol 654-656 ◽  
pp. 2763-2766 ◽  
Author(s):  
Li Wen Mu ◽  
Xin Feng ◽  
Yi Jun Shi ◽  
Huai Yuan Wang ◽  
Xiao Hua Lu
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Tribological Properties ◽  
Alkaline Solution ◽  
Dry Friction ◽  
Friction And Wear ◽  
Solid Lubricants ◽  
Polyimide Composites ◽  
Inorganic Fillers ◽  
Ptfe Composites

The tribological properties of polyimide (PI) composites reinforced with graphite or MoS2 sliding in liquid alkali and water as well as dry friction were investigated using a ring-on-ring tester. The results show that the friction coefficient (μ) and wear rate (W) for both graphite/PI and MoS2/PI composites in different liquid mediums are μdry>μwater >μalkali and Wwater>Wdry >Walkali. Results also indicate that the friction coefficient and wear rate of the PI composites filled with different solid lubricants are μMoS2 >μgraphite and W MoS2 >Wgraphite in different liquid mediums. In addition, the hydrophobic inorganic fillers are fit for the reinforcement of polymer-based composites sliding in liquid mediums. It is also concluded from the authors’ work that the wear rate and friction coefficient of polymer-based (such as PI, PTFE) composites in the alkali lubricated conditions is lowest among all the friction conditions. This may be attributed to the ionic hydration in the alkaline solution.

Fabrication of the g-C3N4/Cu nanocomposite and its potential for lubrication applications

RSC Advances ◽  
2015 ◽  
Vol 5 (79) ◽  
pp. 64254-64260 ◽  
Author(s):  
Jin Yang ◽  
Hongtao Zhang ◽  
Beibei Chen ◽  
Hua Tang ◽  
Changsheng Li ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Surface Defects ◽  
Cu Nanoparticles

The g-C3N4/Cu nanocomposite was prepared by in situ reduction of Cu2+ adsorbed on the surface defects of g-C3N4, and it exhibited the best lubricating behavior with the lowest friction coefficient and wear rate compared to g-C3N4 or Cu nanoparticles.

Sliding wear characteristics of a-C:H:SiOx coatings

2021 ◽  
pp. 1-27
Author(s):  
Alexander Grenadyorov ◽  
Andrey Solovyev ◽  
Konstantin Oskomov
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Chemical Vapor ◽  
Indentation Load ◽  
Sliding Speed ◽  
Carbon Coatings ◽  
Wear Characteristics ◽  
Load Increase ◽  
Speed Up ◽  
Polymeric Carbon

Abstract The paper presents the experimental study of the friction and wear characteristics of amorphous carbon coating containing hydrogen and SiOx (a-C:H:SiOx) deposited onto WC-8Co cemented carbide substrates. A 5 μm thick a-C:H:SiOx coating was fabricated using plasma-assisted chemical vapor deposition. The tribological properties of the a-C:H:SiOx coating sliding in contact with WC–8Co, ZrO2, SiC, Si3N4 counter bodies, are examined using the ball-on-disc method at different normal loads and sliding speeds. Tribology testing shows that the minimum values of the friction coefficient (0.044) and the wear rate (9.3×10−8 mm3/Nm) are observed when using a counter body made of silicon nitride at a 5 N indentation load. The load increase from 5 to 12 N raises the friction coefficient up to 0.083 and the wear rate up to 46×10−8 mm3/Nm. When the sliding speed reaches its critical value, the coating friction provides the transition from sp3 hybridized to sp2 hybridized and polymeric carbon, which is accompanied by the reduction in the friction coefficient. The a-C:H:SiOx coating provides an increase in the critical sliding speed up to 50–75 mm/s, which exceeds that of non-alloyed (a-C and a-C:H) diamond-like carbon coatings as a result of doping by silicon and oxygen.

EXTERNAL PARTICLE SHAPE ANALYSIS AND ITS EFFECT ON TRIBOLOGICAL PERFORMANCE OF DISC BRAKE

2016 ◽  
Vol 78 (9) ◽  
Author(s):  
Ahmad Fawwaz Abdul Aziz ◽  
Mohd Kameil Abdul Hamid
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Particle Shape ◽  
Silica Sand ◽  
Variable Load ◽  
Shape Effect ◽  
Disc Brake ◽  
External Particle ◽  
The Road ◽  
Open Design

The open design of disc brake and its location close to the road surface may lead the road particles of various sizes and shapes to enter in between brake pads and disc rotor. This study presents an experimental approach to determine the particle shape effect on friction and wear characteristics of OEM disc brake under different operating condition. Two types of external particles which are road particles and silica sand with two range of size of 200 µm and 400 µm were used. Testing was conducted for variable load and sliding speed. Presence of external particle with various size and shape affect the wear rate, friction coefficient and surface topography of the brake pad. Smaller particle generated more wear. Moreover, the particles which have sharped shape or high angularity resulted in higher weight loss of the pad and contribute to greater formation of compacted wear debris. Wear rate and friction coefficient also increase with contact pressure.   

scholarly journals Influence of nano-SiO2 on the bonding strength and wear resistance properties of polyurethane coating

2019 ◽  
Vol 26 (1) ◽  
pp. 77-83 ◽  
Author(s):  
Fangfang Wang ◽  
Lajun Feng ◽  
Huini Ma ◽  
Zhe Zhai ◽  
Zheng Liu
Keyword(s):  
Wear Resistance ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Composite Coating ◽  
Network Structure ◽  
Bonding Strength ◽  
Coating Layer ◽  
Steel Substrate ◽  
Polyurethane Coating ◽  
Nano Sio2

Abstract To improve the wear resistance of polyurethane (PU) coating and its adhesion to the steel substrate, a series of simple and practicable techniques were designed to mix nano-SiO2 with PU powder to cast a coating layer onto the steel. When the addition of nano-SiO2 was small, a network structure of PU-SiO2 was produced. It improved the wear resistance of the composite coating and its adhesion to the steel substrate. When the addition of nano-SiO2 was excessive, agglomerated nano-SiO2 particles not only affected the bond between the PU resin and the steel substrate but also became abrasive materials, intensifying the abrasion of the composite coating during friction. It resulted in lower bonding strength and poorer wear resistance of the composite coating. The wear rate and friction coefficient of 2 wt.% SiO2/PU composite coating were 1.52×10−6 cm3/min N and 0.31, respectively. Its wear resistance was about 10 times as high as that of the pure PU coating. Furthermore, a simple and practicable installation was designed to test the bonding strength between the coating and the steel substrate. The bonding strength between 2 wt.% SiO2/PU composite coating and the steel substrate was 7.33 MPa, which was 39% higher than that of the pure PU coating.

scholarly journals Effect of Graphene Oxide and Graphite on Dry Sliding Wear Behavior of Polyester Composites

2018 ◽  
Vol 55 (1) ◽  
pp. 102-110 ◽  
Author(s):  
Marian Bastiurea ◽  
Dumitru Dima ◽  
Gabriel Andrei
Keyword(s):  
Graphene Oxide ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Wear Behavior ◽  
Positive Influence ◽  
Tribological Performance ◽  
Dry Sliding Wear ◽  
Melt Mixing ◽  
Polyester Composites ◽  
All Speeds

Graphene oxide and graphite filled polyester composites were prepared by using conventional melt-mixing methods in order to improve tribological performance of polyester. It was investigated friction stability, microhardness, friction coefficient, and specific wear rate of the composites in details. It was found that the presence of graphite and graphene oxide influenced friction coefficient and wear rate of the composites. Graphene oxide decreased wear rate with increasing of test speed and graphite decreased wear rate for composite for all speeds. Tribological performance of the polyester/graphene composites is mainly attributed to bigger thermal conductivity for graphene, which can easily dissipate the heat which appears during the friction process at bigger forces. The positive influence of graphite on coefficient of friction (COF) of the composites is the result of the clivage of graphite layers during the loadings due to van der Waals weak bonds between the graphite layers.

scholarly journals Influence of load and reinforcement content on selected tribological properties of Al/SiC/Gr hybrid composites

2018 ◽  
Vol 18 (18) ◽  
pp. 18-23 ◽  
Author(s):  
Sandra Veličković ◽  
Slavica Miladinović ◽  
Blaža Stojanović ◽  
Ružica R. Nikolić ◽  
Branislav Hadzima ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Tribological Properties ◽  
Metal Matrix ◽  
Hybrid Composites ◽  
Tribological Characteristics ◽  
Volume Fractions ◽  
Sic Particles ◽  
The Matrix

Abstract Hybrid materials with the metal matrix are important engineering materials due to their outstanding mechanical and tribological properties. Here are presented selected tribological properties of the hybrid composites with the matrix made of aluminum alloy and reinforced by the silicon carbide and graphite particles. The tribological characteristics of such materials are superior to characteristics of the matrix – the aluminum alloy, as well as to characteristics of the classical metal-matrix composites with a single reinforcing material. Those characteristics depend on the volume fractions of the reinforcing components, sizes of the reinforcing particles, as well as on the fabrication process of the hybrid composites. The considered tribological characteristics are the friction coefficient and the wear rate as functions of the load levels and the volume fractions of the graphite and the SiC particles. The wear rate increases with increase of the load and the Gr particles content and with reduction of the SiC particles content. The friction coefficient increases with the load, as well as with the SiC particles content increase.

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