Layered and Functionally Graded Nanocomposite Thin Films with Unique Mechanical Properties

2011 ◽  
Vol 1304 ◽  
Author(s):  
Stephen L. Farias ◽  
Patrick C. Breysse ◽  
Chai-Ling Chien ◽  
Robert C. Cammarata

AbstractA novel electrochemical deposition method for manufacturing functionally graded, oxide-dispersion strengthened metal matrix nanocomposites will be presented. Using a rotating disk electrode and depositing from an electrolyte containing a suspension of oxide nanoparticles, metal-ceramic nanocomposites have been produced. This method leads to precise control over the volume fraction of the oxide in the nanocomposite and allows for the manufacturing of compositionally uniform, periodically layered, or functionally graded structures. In the higher order structures the composition variation can be finely tuned with nanometer resolution, and the characteristic microstructural length scale (e.g., individual layer thickness) can range from microns up to millimeters. Using indentation methods, the nanocomposites are shown to display enhanced and tunable mechanical properties.

2021 ◽  
Vol 21 (2) ◽  
pp. 7-11
Author(s):  
Ahmed Mansoor Abbood ◽  
Haider K. Mehbes ◽  
Abdulkareem. F. Hasan

In this study, glass-filled epoxy functionally graded material (FGM) was prepared by adopting the hand lay-up method. The vertical gravity casting was used to produce a continuous variation in elastic properties. A 30 % volume fraction of glass ingredients that have mean diameter 90 μm was spread in epoxy resin (ρ = 1050 kg/m3). The mechanical properties of FGM were evaluated according to ASTM D638. Experimental results showed that a gradually relationship between Young’s modulus and volume fraction of glass particles, where the value of Young’s modulus at high concentration of glass particles was greater than that at low concentration, while the value of Poisson’s ratio at high concentration of glass particles was lower than that at low concentration. The manufacture of this FG beam is particularly important and useful in order to benefit from it in the field of various fracture tests under dynamic or cyclic loads.


Author(s):  
Y. Zheng ◽  
H. Bahaloo ◽  
D. Mousanezhad ◽  
A. Vaziri ◽  
H. Nayeb-Hashemi

Displacement and stress fields in a functionally graded (FG) fiber-reinforced rotating disk of nonuniform thickness subjected to angular deceleration are obtained. The disk has a central hole, which is assumed to be mounted on a rotating shaft. Unidirectional fibers are considered to be circumferentially distributed within the disk with a variable volume fraction along the radius. The governing equations for displacement and stress fields are derived and solved using finite difference method. The results show that for disks with fiber rich at the outer radius, the displacement field is lower in radial direction but higher in circumferential direction compared to the disk with the fiber rich at the inner radius. The circumferential stress value at the outer radius is substantially higher for disk with fiber rich at the outer radius compared to the disk with the fiber rich at the inner radius. It is also observed a considerable amount of compressive stress developed in the radial direction in a region close to the outer radius. These compressive stresses may prevent any crack growth in the circumferential direction of such disks. For disks with fiber rich at the inner radius, the presence of fibers results in minimal changes in the displacement and stress fields when compared to a homogenous disk made from the matrix material. In addition, we concluded that disk deceleration has no effect on the radial and hoop stresses. However, deceleration will affect the shear stress. Tsai–Wu failure criterion is evaluated for decelerating disks. For disks with fiber rich at the inner radius, the failure is initiated between inner and outer radii. However, for disks with fiber rich at the outer radius, the failure location depends on the fiber distribution.


Author(s):  
Saeed Rouhi ◽  
Seyed H Alavi

In this paper, the elastic properties of functionally graded materials reinforced by single-walled carbon nanotubes are studied. Three different matrices, including steel-silicon, iron-alumina and alumina-zirconia are considered. Besides, the effects of nanotube length, radius and volume fraction on the Young’s modulus of functionally graded matrices reinforced by single-walled carbon nanotubes are investigated. It is observed that short nanotubes not only cannot increase the longitudinal elastic modulus of the matrices, but sometimes decrease their elastic modulus. Of the three selected matrices, steel-silicon matrix would have the most enhancement. Investigation of the effect of nanotube volume fraction on the mechanical properties of nanocomposites shows that increasing the volume fraction of long single-walled carbon nanotube results in increasing the elastic modulus of the nanocomposites.


2012 ◽  
Vol 706-709 ◽  
pp. 729-734 ◽  
Author(s):  
Masahiro Higuchi ◽  
Tadaharu Adachi ◽  
Yuto Yokochi ◽  
Kenta Fujimoto

In the study, novel fabrication processes of functionally-graded (FG) syntactic foams were developed to control distribution of the mechanical properties in the FG foams for highly impact energy absorption. In order to control mechanical properties, the density distributions in FG foams were graded by floating phenomenon of the light-weight micro-balloons in matrix resin during curing process. The density distribution in the foam could be controlled by adjusting the average volume fraction and the turning procedure of the mold before grading the micro-balloons in the foam. The compression tests of the fabricated FG foams suggested that the foams had high absorption of impact energy since the foams collapsed progressively due to the grading of the density distribution.


Author(s):  
Rui Liu ◽  
Hamid Nayeb-Hashemi ◽  
Masoud Olia ◽  
Ashkan Vaziri

We studied the stress field and vibration characteristics of functionally graded rotating disks by solving the governing equation of motion using the finite difference scheme. The material was assumed to have a constant Poisson’s ratio with the elastic modulus varying as a power law function of the disk radius. Such a material could be developed by using particle reinforced composites with various reinforcements or reinforcement volume fraction. The results show that the first critical speed of the rotating disk could be increased by using FGMs. The first critical speed is greater for disks having higher elastic modulus at the outer radius. However, the disk may be unstable for certain distribution functions.


2020 ◽  
Vol 846 ◽  
pp. 110-116
Author(s):  
Akash Mukhopadhyay ◽  
Probir Saha

Additive Friction Stir (AFS) has the potential for extensive future application in metal based additive manufacturing. Powder based AFS is specifically useful for fabricating functionally graded structures. But, the consolidation of powder inside the hollow tool used in this operation hinders the powder based AFS process. This problem could be resolved by Additive Friction Stir Processing (AFSP) while maintaining the key advantages of AFS. A 3D deposit structure of height 5 mm and width 64 mm was made from Al6061 alloy powder by AFSP. Mechanical properties like ultimate tensile strength, yield strength and micro-hardness of the deposit were evaluated in both longitudinal and transverse directions. The ultimate tensile strength and micro-hardness of the deposit were comparable to Al6061-O and there was a significant increment in tensile yield strength. Also, the isotropic nature of the deposit could be inferred from similar mechanical properties in the longitudinal and transverse direction. Dimple ruptures seen in fractographic analysis gave evidence to the ductile nature of the deposit.


2017 ◽  
Vol 21 (3) ◽  
pp. 895-916 ◽  
Author(s):  
Sid Ahmed Belalia

In this paper, the geometrically nonlinear formulation based on von Karman’s assumptions is employed to study the large amplitude free vibrations of functionally graded materials sandwich plates. The functionally graded material sandwich plate is made up of two layers of power-law functionally graded material face sheet and one layer of ceramic homogeneous core. A hierarchical finite element is employed to define the model, taking into account the effects of the transverse shear deformation and the rotatory inertia. The equations of motion for the nonlinear vibration of the functionally graded material sandwich plates are obtained using Lagrange’s equations. Employing the harmonic balance method, the equations of motion are converted from time domain to frequency domain and then solved iteratively using the linearized updated mode method. Results for linear and nonlinear frequency parameters of the simply supported functionally graded material sandwich plates are computed and compared with the published values, and an excellent agreement was found. The influence of the mechanical properties of the functionally graded material, thickness ratio of FGM layers, and volume fraction exponent on the backbone curves and on the nonlinear frequency parameters are investigated. The effects of the material properties of two different types of ceramics on the large amplitude vibration behaviors of the functionally graded material sandwich plates is also presented and discussed for the first time.


Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 4893
Author(s):  
Ziyang Xiu ◽  
Boyu Ju ◽  
Saiyue Liu ◽  
Yiwei Song ◽  
Jindan Du ◽  
...  

In this paper, six-layer AlN/Al gradient composites were prepared by a spark plasma sintering process to study the influences of sintering temperature and holding time on the microstructure and mechanical properties. The well-bonded interface enables the composite to exhibit excellent thermal and mechanical properties. The hardness and thermal expansion properties of the composite exhibit a gradient property. The hardness increased with the volume fraction of AlN while the CTE decreased as the volume fraction of AlN. The thermal expansion reaches the lowest value of 13–14 ppm/K, and the hardness reaches the maximum value of 1.25 GPa, when the target volume fraction of AlN is 45%. The simulation results show that this gradient material can effectively reduce the thermal stress caused by the mismatch of the thermal expansion coefficient as a transmitter and receiver (T/R) module. This paper attempts to provide experimental support for the preparation of gradient Al matrix composites.


2021 ◽  
Vol 21 (4) ◽  
pp. 302-319
Author(s):  
Mahdi M. S. Shareef ◽  
Ahmed Naif Al-Khazraji ◽  
Samir Ali Amin

In this paper, functionally graded polymer hybrid nanocomposites have been produced by silica (SiO2) nanoparticles and alumina (Al2O3) nanoparticles distributed in a matrix of epoxy during the ultra-sonication via hand lay-up method. The variation in nanoparticles volume fraction (Vf.) has been given in the thickness direction for reaching the gradation. Each layer has a thickness of 1.2 mm through various concentrations of nanoparticles and is sequentially cast in acrylic moulds to fabricate the graded composite sheet with a 6 mm thickness. To fabricate the functionally graded layers, various concentrations of different nanoparticles (1.5% SiO2, 1% SiO2, epoxy, 2% Al2O3 and 3% Al2O3) have been used for tensile and compressive testing each isotropic layer of functionally graded material (FGM). The mechanical property that was studied for pure epoxy, isotropic and FGM was the flexural resistance. The flexural properties of FGM, isotropic nanocomposite (1% SiO2 + 2% Al2O3) and pristine epoxy, for evaluating their mechanical properties, including flexural stress-strain criteria and flexural Young's modulus, were determined via a Three-point bending test, with loading from the side of silica and alumina for the hybrid-FGM and at one side for the isotropic hybrid nanocomposite and pristine epoxy. The mechanical properties (tensile and compression) and the density of every layer were obtained for the epoxy resin and nanocomposites. They can benefit from the Finite Element Analysis (FEA) of the Three-point bending test via the Design Modeler (ANSYS workbench). The results of experiments were confirmed via building a detailed 3D FE model. Also, the advanced deformation results from the FE model were found in good agreement with the experimental outcomes.


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