Computational Modeling of Homogeneous Nucleation and Particle Growth During Chemical Vapor Deposition of Silicon Films from Silane Plasmas

2002 ◽  
Vol 715 ◽  
Author(s):  
S Warthesen ◽  
U Bhandarkar ◽  
S Girshick ◽  
U Kortshagen

AbstractWe have been developing a model to study the nucleation and growth of particles in silane plasmas. Presently we are experimenting with parameters that could potentially be important. It has been found that an increase in the heavy species gas temperature leads to a delay in the nucleation of particles in low pressure silane plasmas. This effect could be useful in tailoring processes for the manufacture of new materials such as polymorphous silicon. We have made an effort to study this effect using a plasma chemistry model. The model includes gas temperature dependent electron attachment and vibrational relaxation of excited species with a view to study their importance in relation to the gas temperature. Preliminary simulation results predict that these two processes do not contribute substantially to slowing the nucleation process when the gas temperature is increased. Extra efforts must be made to study this potentially important effect.

1996 ◽  
Vol 11 (3) ◽  
pp. 716-726 ◽  
Author(s):  
J. Stiegler ◽  
Y. von Kaenel ◽  
M. Cans ◽  
E. Blank

Phase transformations, including chemical vapor deposition (CVD) of diamond, taking place by nucleation and growth are commonly described by Avrami or Johnson-Mehl type models. In order to avoid the restrictions of such models with respect to assumptions concerning nucleation rates and growth velocities, the variation with time of nucleation and growth of diamond particles during the deposition of microwave plasma-assisted CVD was studied. The size distributions obtained from image analysis enabled us to trace back details of the nucleation and growth history. Three sources of particle formation were operating during deposition. A general growth law suitable for all particles did not exist. These observations limited the applicability of Avrami-type models to describe space filling. Computer simulation of surface coverage and particle growth was successful because one particular mode of particle formation and growth dominated surface coverage. Based on image analysis and the determination of the film growth rate, the evolution of the diamond volume fraction with time, starting from three-dimensional particle growth followed by a continuous transition to one-dimensional film growth, was described.


2014 ◽  
Vol 70 (7) ◽  
pp. 1285-1291 ◽  
Author(s):  
Jia-jia Deng ◽  
Liang-ming Pan ◽  
De-qi Chen ◽  
Yu-quan Dong ◽  
Cheng-mu Wang ◽  
...  

Aimed at cost saving and pollution reduction, a novel desulfurization wastewater evaporation treatment system (DWETS) for handling wet flue gas desulfurization (WFGD) wastewater of a coal-fired power plant was studied. The system's advantages include simple process, and less investment and space. The feasibility of this system has been proven and the appropriate position and number of nozzles, the spray droplet size and flue gas temperature limitation have been obtained by computational fluid dynamics (CFD) simulation. The simulation results show that a longer duct, smaller diameter and higher flue gas temperature could help to increase the evaporation rate. The optimal DWETS design of Shangdu plant is 100 μm droplet sprayed by two nozzles located at the long duct when the flue gas temperature is 130 °C. Field tests were carried out based on the simulation results. The effects of running DWETS on the downstream devices have been studied. The results show that DWETS has a positive impact on ash removal efficiency and does not have any negative impact on the electrostatic precipitator (ESP), flue gas heat exchanger and WFGD. The pH values of the slurry of WFGD slightly increase when the DWETS is running. The simulation and field test of the DWETS show that it is a feasible future technology for desulfurization wastewater treatment.


2008 ◽  
Vol 1090 ◽  
Author(s):  
Mark E. Twigg ◽  
Yoosuf N. Picard ◽  
Nabil D. Bassim ◽  
Joshua D. Caldwell ◽  
Michael A. Mastro ◽  
...  

AbstractUsing transmission electron microscopy, we have analyzed dislocations in AlN nucleation layers and GaN films grown by metallorganic chemical vapor deposition (MOCVD) on the (0001) surface of epitaxially-grown 4H-SiC mesas with and without steps. For 4H-SiC substrates free of SiC surface steps, half-loop nucleation and glide parallel to the AlN/SiC interfacial plane play the dominant role in strain relief, with no mechanism for generating threading dislocations. In contrast, 4H-SiC mesa surfaces with steps give rise to regions of high stress at the heteroepitaxial interface, thereby providing an environment conducive to the nucleation and growth of threading dislocations, which act to accommodate misfit strain by the tilting of threading edge dislocations.


2008 ◽  
Vol 1142 ◽  
Author(s):  
Hideto Yoshida ◽  
Seiji Takeda ◽  
Tetsuya Uchiyama ◽  
Hideo Kohno ◽  
Yoshikazu Homma

ABSTRACTNucleation and growth processes of carbon nanotubes (CNTs) in iron catalyzed chemical vapor deposition (CVD) have been observed by means of in-situ environmental transmission electron microscopy. Our atomic scale observations demonstrate that solid state iron carbide (Fe3C) nanoparticles act as catalyst for the CVD growth of CNTs. Iron carbide nanoparticles are structurally fluctuated in CVD condition. Growth of CNTs can be simply explained by bulk diffusion of carbon atoms since nanoparticles are carbide.


2001 ◽  
Vol 664 ◽  
Author(s):  
Maribeth Swiatek ◽  
Jason K. Holt ◽  
Harry A. Atwater

ABSTRACTWe apply a rate-equation pair binding model of nucleation kinetics [1] to the nucleation of Si islands grown by hot-wire chemical vapor deposition on SiO2 substrates. Previously, we had demonstrated an increase in grain size of polycrystalline Si films with H2 dilution from 40 nm using 100 mTorr of 1% SiH4 in He to 85 nm with the addition of 20 mTorr H2. [2] This increase in grain size is attributed to atomic H etching of Si monomers rather than stable Si clusters during the early stages of nucleation, decreasing the nucleation density. Atomic force microscopy (AFM) measurements show that the nucleation density increases sublinearly with time at low coverage, implying a fast nucleation rate until a critical density is reached, after which grain growth begins. The nucleation density decreases with increasing H2 dilution (H2:SiH4), which is an effect of the etching mechanism, and with increasing temperature, due to enhanced Si monomer diffusivity on SiO2. From temperature-dependent measurements, we estimate the activation energy for surface diffusion of Si monomers on SiO2 to be 0.47 ± 0.09 eV. Simulations of the temperature-dependent supercritical cluster density lead to an estimated activation energy of 0.42 eV ± 0.01 eV and a surface diffusion coefficient prefactor of 0.1 ± 0.03 cm2/s. H2-dilution-dependent simulations of the supercritical cluster density show an approximately linear relationship between the H2 dilution and the etch rate of clusters.


2015 ◽  
Vol 1770 ◽  
pp. 25-30 ◽  
Author(s):  
V.C. Lopes ◽  
A.J. Syllaios ◽  
D. Whitfield ◽  
K. Shrestha ◽  
C.L. Littler

ABSTRACTWe report on electrical conductivity and noise measurements made on p-type hydrogenated amorphous silicon (a-Si:H) thin films prepared by Plasma Enhanced Chemical Vapor Deposition (PECVD). The temperature dependent electrical conductivity can be described by the Mott Variable Range Hopping mechanism. The noise at temperatures lower than ∼ 400K is dominated by a 1/f component which follows the Hooge model and correlates with the Mott conductivity. At high temperatures there is an appreciable G-R noise component.


1985 ◽  
Vol 61 ◽  
Author(s):  
Robert N. Schwartz ◽  
Marion D. Clark ◽  
Walee Chamulitrat ◽  
Larry Kevan

ABSTRACTElectron paramagnetic resonance (EPR) spectroscopy has been used to identify paramagnetic intrinsic bonding defects and impurities in as-deposited thin solid SiO2 films. Thin films grown by E-beam vacuum deposition, RF sputtering, thermal oxidation of polysilicon, plasma enhanced chemical vapor deposition (PECVD), and low pressure chemical vapor deposition (LPCVD) techniques have been examined. Some of the growth techniques yield films that have paramagnetic centers similar to those found in bulk radiation-damaged vitreous SiO2. A new temperature dependent EPR center was observed in PECVD SiO2 films and has been assigned to trapped NO2. Slow-motional EPR lineshape theory was used to analyze the temperature dependent spectra.


2021 ◽  
Vol 26 (2) ◽  
pp. 201-218
Author(s):  
D. Sokołowski ◽  
M. Kamiński

Abstract The main aim of this work is a computational nonlinear analysis of a high strength steel corrugated-web plate girder with a very detailed and realistic mesh including vertical ribs, all the fillet welds and supporting areas. The analysis is carried out to verify mechanical structural response under transient fire temperature conditions accounting for an efficiency and accuracy of three various transient coupled thermo-elastic models. All the resulting stress distributions, deformation modes and their time variations, critical loads and eigenfrequencies as well as failure times are compared in all these models. Nonlinearities include material, geometrical and contact phenomena up to the temperature fluctuations together with temperature-dependent constitutive relations for high strength steel. They result partially from steady state and transient experimental tests or from the additional designing rules included in Eurocodes. A fire scenario includes an application of the normative fire gas temperature curve on the bottom flange of the entire girder for a period of 180 minutes. It is computed using sequentially coupled thermo-elastic Finite Element Method analyses. These account for heat conductivity, radiation and convection. The FEM model consists of a combination of 3D hexahedral and tetrahedral solid finite elements and uses temperature-dependent material and physical parameters, whose values are taken after the experiments presented in Eurocodes. Numerical results presented here demonstrate a fundamental role of the lower flange in carrying fire loads according to this scenario and show a contribution of the ribs and of the welds to the strength of the entire structure.


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