Obtaining low-energy cement from industrial raw material

Author(s):  
N. N. Zhanikulov ◽  
B. T. Taymasov ◽  
I. N. Borisov ◽  
M. S. Dauletiyarov ◽  
M. Zh. Aitureev ◽  
...  

The results of obtaining Portland cement by lowenergy technology using technogenic raw materials are presented. Coal wastes and tephritobasalt in a ratio of 1: 1 were used as the clay component, instead of scarce pyrite cinder, granular lead slags were used. The regularities of the influence of the compositions of the blends, saturation coefficient, silicate and alumina modules, firing modes on the chemical and mineral composition and quality of clinker and cement are established. The composition of the raw mixes was calculated according to the ROCS program, the content of free CaO in the clinker was determined. The strength of experimental cement was tested after 7 and 28 days of hardening. Its physical and mechanical characteristics and structure were studied.

2018 ◽  
Vol 931 ◽  
pp. 603-607 ◽  
Author(s):  
Sergey V. Klyuev ◽  
Tolya A. Khezhev ◽  
Yu.V. Pukharenko ◽  
A.V. Klyuev

In the article the questions of application of the mining waste: dropout of quartzite sandstone crushing as filler in the fibre concrete production were considered. Composite binders based on cement and dropout of quartzite sandstone crushing were also developed. The effectiveness of composite binders’ usage consisting in improving the physical and mechanical characteristics and reduction of their prime cost compared to the cement with a slight increase in the complexity of their production was proved. The compositions of concrete dispersed reinforced with steel wave fiber and without it were developed. The efficiency of the use of dispersed reinforcement of fine-grained concrete is proved, which consists in improving the performance characteristics.


2020 ◽  
Vol 3 (5) ◽  
pp. 24-33
Author(s):  
M. Sopin ◽  
Sergey Klyuev ◽  
Marina Ageeva ◽  
R. Lesovik ◽  
G. Bogusevich

The article considers the possibility of using composite binders and magnetite as components of concrete with radiation-proof properties. The use of the developed concrete is possible not only when it is necessary to build nuclear power plants, but also to create bunkers or anti-radiation shelters. A special feature of concretes used for the protection and design of nuclear reactor cranes is their properties, which they must have. These properties include: low thermal conductivity, increased density, high temperature resistance, reduced values of the coefficient of thermal expansion, shrinkage and creep. Technogenic raw materials for the production of very heavy concrete are studied, the main physical and mechanical characteristics, the requirements that need to be considered in the selection of raw mix composition for protective concrete are analyzed. The paper presents a comparison of physical and mechanical characteristics, the advantages and disadvantages of introducing a binder of various types: cement, cement with a superlasticizer and a binder of low water consumption. It was found that the use of a low-water-consumption binder increases the physical and mechanical characteristics while reducing the consumption of cement in the raw material mix compared to traditional heavy concrete with cement.


2008 ◽  
Vol 2 (2) ◽  
pp. 89-95 ◽  
Author(s):  
Robert Rekecki ◽  
Jonjaua Ranogajec

The progressive changes in ceramic raw materials during firing processes are a complex area. This is partly due to the large number of raw material characteristics, primarily mineral composition, and partly to the relatively inadequate particle distribution in the unfired clay body. The most important starting point is always the optimal raw material composition which should give appropriate physical and mechanical characteristics to the final products after firing processes and should provide an efficient and economical production. The paper analyzes the influence of some additives (fly ashes and waste glass materials) on the development of the ceramic roofing tile microstructure during the thermal treatment. The analyzed raw material mixtures were: the standard raw material mixture (from Kanjiza, Northern part of Serbia) and the modified one, i.e. the mixture of the standard raw material and corresponding additive. The silica phase obtained during the thermal collapse of the clay minerals in the presence of the glass additive bounded better CaO and MgO components released from the carbonates. The crystalline phases like plagioclases were performed in a considerable quantity and the products with new physical characteristics were formed.


Author(s):  
I. A. Ilina ◽  
I. A. Machneva ◽  
E. S. Bakun

  The article is devoted to the study of the chemical composition, physical and thermal-pfysical characteristics of damp apple pomaces and the identifying patterns of influence of drying temperature the functional composition and gel-forming ability of pectin. The research is aimed at obtaining initial data for the subsequent calculation of the main technological, hydro-mechanical, thermal, structural and economic characteristics of devices for drying the plant raw materials, ensuring the environmental safety and high quality of pectin-containing raw materials, the reducing heat and energy costs. As a result of the study of the thermal characteristics of apple pomaces, the critical points (temperature conductivity – 16.5 x 10-8 m2/s, thermal conductivity – 0.28 W/m K, heat capacity – 1627 j/(kg K)) at a humidity of 56 % are determined, which characterizing the transition from the extraction of weakly bound moisture to the extraction of moisture with strong bonds (colloidal, adsorption). It was found that the pomaces obtained from apples of late ripening have a higher content of solids (21-23 %), soluble pectin and protopectin (2.5-4.5 %). Dried pomaces obtained from apple varieties of late ripening contain up to 25 % pectin, which allow us to recommend them as a source of raw materials for the production of pectin. The optimum modes of preliminary washing of raw materials are offered, allowing to the remove the ballast substances as much as possible. It is established that when the drying temperature increases, the destructive processes are catalyzed: the strength of the pectin jelly and the uronide component and the degree of pectin esterification are reduced. The optimum drying temperature of damp apple pomaces is 80 0C, at which the quality of pectin extracted from the dried raw materials is maintained as much as possible. It is shown that the most effective for the pectin production is a fraction with a particle size of 3-5 mm, which allow us to extract up to 71 % of pectin from raw materials.


Foods ◽  
2021 ◽  
Vol 10 (6) ◽  
pp. 1411
Author(s):  
José Luis P. Calle ◽  
Marta Ferreiro-González ◽  
Ana Ruiz-Rodríguez ◽  
Gerardo F. Barbero ◽  
José Á. Álvarez ◽  
...  

Sherry wine vinegar is a Spanish gourmet product under Protected Designation of Origin (PDO). Before a vinegar can be labeled as Sherry vinegar, the product must meet certain requirements as established by its PDO, which, in this case, means that it has been produced following the traditional solera and criadera ageing system. The quality of the vinegar is determined by many factors such as the raw material, the acetification process or the aging system. For this reason, mainly producers, but also consumers, would benefit from the employment of effective analytical tools that allow precisely determining the origin and quality of vinegar. In the present study, a total of 48 Sherry vinegar samples manufactured from three different starting wines (Palomino Fino, Moscatel, and Pedro Ximénez wine) were analyzed by Fourier-transform infrared (FT-IR) spectroscopy. The spectroscopic data were combined with unsupervised exploratory techniques such as hierarchical cluster analysis (HCA) and principal component analysis (PCA), as well as other nonparametric supervised techniques, namely, support vector machine (SVM) and random forest (RF), for the characterization of the samples. The HCA and PCA results present a clear grouping trend of the vinegar samples according to their raw materials. SVM in combination with leave-one-out cross-validation (LOOCV) successfully classified 100% of the samples, according to the type of wine used for their production. The RF method allowed selecting the most important variables to develop the characteristic fingerprint (“spectralprint”) of the vinegar samples according to their starting wine. Furthermore, the RF model reached 100% accuracy for both LOOCV and out-of-bag (OOB) sets.


Author(s):  
Е.Е. Ульянченко

Исследовано влияние приема прорезания средней жилки на основные качественные показатели табачного сырья. Исследования проводили на листьях основных сортотипов табака Трапезонд и Остролист по массовым ломкам. Прорезание жилки осуществляли на инновационном оборудовании экспериментальном образце линии подготовки листьев табака к сушке ЛПТС360 (ВНИИТТИ, Краснодар). Качество табачного сырья с прорезанной жилкой определяли по товарным сортам, технологическим и курительным свойствам, химическому составу по методикам лабораторного контроля ВНИИТТИ. Инновационный способ подготовки табака к сушке в едином потоке с применением технологического оборудования, включающего прорезатель, выявил положительный технологический результат. Установлена эффективность приема прорезания средней жилки: срок естественной сушки листьев с прорезанной жилкой сократился в 2,5 раза выход 1го товарного сорта сырья составил 74,60 87,93 выход волокна сырья с прорезанной жилкой превышает минимальное значение технологических норм (75) в 1,15 1,26 раз условный расход сырья на единицу курительных изделий меньше норматива на 6 25 улучшен основной показатель химического состава табачного сырья (число Шмука) в 1,6 4,6 раза у сортотипа Трапезонд, в 1,2 1,5 раза у сортотипа Остролист дегустационные свойства сырья не ухудшились. Инновационный способ подготовки листьев табака к сушке, включающий прием прорезания средней жилки, рекомендуется для применения в производстве табачного сырья. The influence of middle vein cutting method on the main quality indicators of tobacco raw materials is studied. Studies were carried out on the leaves of the main varieties of tobacco Trapezond and Ostrolist, on mass breakdowns. Vein cutting was carried out on the innovative equipment of the line of preparation of tobacco leaves for drying LPTS360 (GNU VNIITTI RAA, Krasnodar). The quality of tobacco raw materials with a cut vein was determined by commercial grades, technological and Smoking properties, chemical composition in accordance with the methods VNIITTI. An innovative method of preparing tobacco for drying in a single stream with the use of technological equipment, including a cutter, revealed a positive technological result. The period of natural drying of leaves with cut veins decreased by 2,5 times. The yield of the 1st commercial grade of raw materials was 74,60 87,93. The output of the fiber raw material with cut vein exceeds the minimum value of technological norms (75) in 1,15 1,26 times. Conditional consumption of raw materials per unit of Smoking products is less than the norm by 6 25. The method of cutting the middle vein of the leaves improves the main indicator in the chemical composition of tobacco raw materials (Schmuck ratio) 1,6 4,6 times in the variety Trapezond and 1,2 1,5 times in the variety Ostrolist. The tasting properties of raw materials have not deteriorated. Analysis of raw material quality indicators showed that the innovative method of cutting the middle vein is effective and recommended for use in the production of tobacco raw materials.


2021 ◽  
Vol 316 ◽  
pp. 1050-1054
Author(s):  
V.N. Zyryanova ◽  
E.V. Lytkina ◽  
A.P. Ochur-Ool

Increasing water resistance and mechanical strength of hardening magnesian binders’ products can be achieved by introducing microfillings into a hardening dispersed system. It is shown that serpentine provides an increase strength and water resistance in hydration and hardening process, being as a structure-forming component, it intensifies this process. It allows expanding the raw material base for the production of magnesia binders for construction purposes.


2021 ◽  
pp. 227-237
Author(s):  
Yu. Вerezovsky ◽  
T. Kuzmina ◽  
M. Yedynovych ◽  
G. Boyko ◽  
N. Lyalina ◽  
...  

The article contains theoretical and experimental researches in the field of the preservation of flax raw material of high moisture content. In the article, factors that are worsening the quality of flax raw material, resulting in non-observance of agrotechnical and technological requirements of preparing, collecting, harvesting the stem material, adverse weather conditions and other factors, are considered. The objective of this paper is to study the influence of preservation agents’ concentrations and of hollow structure device on the quality of flax raw material during long-time storage. In the article, the influence of aqueous preservatives’ concentration, humidity, storage length on the quality of fibrous products, obtained as a result of processing stem material, is analyzed. The influence of the device of hollow structures, as an alternative to preservatives, on the storage process of bast crops stem material was evaluated. The method of flax retted straw storage is described, actions of the main factors influence on the strength of fibers are analyzed. It is demonstrated, that prolongation of flax raw material preservation time can be made by using preservatives without considerable wastes of quality.


2019 ◽  
Vol 27 (3) ◽  
pp. 510-519
Author(s):  
M. Syvyj ◽  
B. Gavrychok

This article presents the characteristics of the resource base of building sands within the three Podillya regions, the patterns of sands distribution, and proposals for increasing the extraction of raw materials . The construction sands of Podillya are confined to the Upper Cretaceous, Neogene and Anthropogenicdeposits. The decrease of the thickness of the sandy strata of the Opilsk Neogene suite in the eastern direction was observed with the simultaneous increase in the thickness of the overlapping strata of the rocks. There is no apparent correlation between the thickness of sandy interlayers and the quality of sands. The interdependence of the chemical composition of Neogene sands and the sand size module is established.The genetic predisposition for the distribution of building sands in different parts of the Podillya territory has been established. Four groups of sand deposits of different age have been identified within the Podillya regions, which contrast sharply with single deposits in the neighbouring territories.There is a very uneven distribution of explored reserves of sandy raw materials across the region and accordingly in the provision of construction sands in the different oblasts /regions of Podillya. The areas best provided with sandy raw materials are the central districts of Ternopil region and Slavutsky district of Khmelnytsky region . Sands of the Baltic stage distributed in Vinnytsia region are mostly poor in quality, clogged with clay material and require enrichment. The further development of the mineral raw material base and the prospects for increasing the production of construction sand in the Podillya regions is associated with the increase in production at the prepared deposits, the commissioning of reserve deposits, the conducting of prospecting and exploration work in the proposed potentially exploitable areas and additional exploration of individual deposits that are exploited. The research allows us to evaluate objectively the existing base of sand raw materials for various purposes in the Podillya region and to develop on this basis measures to increase it. The importance of the study is determined by the acute shortage of the raw material in most administrative districts of Khmelnytsky and Vinnytsia regions, by the growth in the volume of construction work (and accordingly the requirements for sandy raw materials) both in Podillya and in the country.


2021 ◽  
Vol 4 (1) ◽  
pp. 27-34
Author(s):  
S-A.Yu. Murtazaev ◽  
A. Uspanova ◽  
M. Hadzhiev ◽  
V. Hadisov

during the implementation of the program to restore the housing stock of the Chechen Republic, as well as during the planned demolition of dilapidated housing, significant volumes of technogenic raw materials were generated, in particular, large volumes of brick and concrete scrap. Enterprises for the production of building materials and products also produce significant volumes of production defects, which accumulate over the years at landfills. Ceramic broken brick and broken brick dropouts are used to fill the roadbed, and the main part still goes to the dump and landfill, which is also an environmental problem. One of the promising ways to use dropouts and broken brick itself is to use them as secondary aggregates in concrete and mortars. This article discusses the issues of improving the quality of ceramic concrete mixtures, choosing the optimal composition and technology for mixing concrete mixtures using dust fractions of dropouts for crushing ceramic brick bricks


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