scholarly journals Modifikasi Pengering Tipe Tray Dryer Dengan Penambahan Insulator

2020 ◽  
Vol 4 (4) ◽  
pp. 422-431
Author(s):  
Iqbal Fahri Tobing ◽  
Mustaqimah Mustaqimah ◽  
Raida Agustina

Abstrak. Pengering tipe Tray Dryer merupakan salah satu alat pengering rak atau pengering kabinet yang dapat digunakan untuk mengeringkan berbagai jenis bahan baku makanan. Alat pengering ini dirancang dengan tipe paralel flow tray dimana udara panas yang dihasilkan akan disirkulasikan sejajar dengan permukaan rak pengering dan bekerja menggunakan sumber energi listrik. Penelitian ini bertujuan untuk memodifikasi pengering tray dryer dengan penambahan insulator dan mengetahui konsumsi energi alat pengering tray dryer pada pengeringan kunyit. Parameter pengujian uji kinerja alat tanpa bahan meliputi distribusi suhu, kelembaban relatif dan kecepatan aliran udara dan untuk perhitungan konsumsi energi meliputi penggunaan energi listrik, perhitungan energi thermal, energi mengeringkan bahan, energi untuk menguapkan air bahan, efisiensi pengeringan, energi kipas dan kehilangan energi melalui cerobong. Pada pengujian pengering tray dryer suhu yang digunakan adalah 55°C. Hasil penelitian menunjukkan bahwa secara fungsional dan struktural alat pengering tray dryer setelah dimodifikasi dengan melapisi dinding luar ruang pengering dapat beroperasi dengan baik, proses pengeringan lebih cepat dan energi yang digunakan juga sedikit dibandingkan dengan sebelum dimodifikasi. Konsumsi energi listrik pada alat pengering tray dryer setelah dimodifikasi pada saat proses pengeringan dengan suhu 35oC selama 6,5 jam sebesar 35,33 kWh (127,2 MJ), pada suhu 45oC sebesar 24,26 kWh (88,06 MJ) dengan lamanya pengeringan selama 4,5 jam dan suhu 55oC sebesar 18,89 kWh (68,01 MJ) dengan lama pengeringan selama 3,5 jam, hal ii disebabkan lama pengeringan merupakan salah satu faktor yang menyebabkan besar kecilnya konsumsi energi listrik. Konsumsi energi thermal selama proses pengeringan dengan suhu 35°C adalah sebesar 17,53 MJ, suhu 45°C sebesar 19,54 MJ dan suhu 55°C sebesar 21,34 MJ. Berdasarkan hasil kalkulasi antara energi listrik dan energi thermal didapatkan efisiensi pengeringan pada suhu 35°C sebesar 27,80%, suhu 45°C sebesar 22,2% dan suhu 55°C sebesar 31,4%.Modification Of Tray Dryer With InsulatorAbstract. Tray Dryer is a type of dryer or cabinet dryer that can be used to dry various types of food raw materials. This dryer is designed with a parallel flow tray type where the hot air generated will be circulated parallel to the surface of the drying rack and work using an electric energy source. This study aims to modify the tray dryer with the addition of an insulator and determine the energy consumption of dryer dryers in turmeric drying. The test parameters of the performance test of equipment without material include temperature distribution, relative humidity and air flow velocity and for the calculation of energy consumption including the use of electrical energy, thermal energy calculation, energy drying material, energy to evaporate material water, drying efficiency, fan energy and energy loss through chimney. In testing the tray dryer dryer the temperature used is 55 ° C. The results showed that functionally and structurally the tray dryer after being modified by covering the outer walls of the drying chamber could operate well, the drying process was faster and the energy used was also less compared to before it was modified. Electric energy consumption in the tray dryer after being modified during the drying process with a temperature of 35oC for 6.5 hours amounted to 35.33 kWh (127.2 MJ), at a temperature of 45oC of 24.26 kWh (88.06 MJ) with a duration drying for 4.5 hours and a temperature of 55oC of 18.89 kWh (68.01 MJ) with a drying time of 3.5 hours, this is due to the length of drying is one of the factors causing the size of the electrical energy consumption. The consumption of thermal energy during the drying process with a temperature of 35 ° C is 17.53 MJ, a temperature of 45 ° C is 19.54 MJ and a temperature of 55 ° C is 21.34 MJ. Based on the results of calculations between electrical energy and thermal energy obtained drying efficiency at a temperature of 35 ° C at 27.80%, a temperature of 45 ° C at 22.2% and a temperature of 55 ° C at 31.4%

Author(s):  
Ángel Hernández Moreno ◽  
Rafael Hernández-Maqueda ◽  
Isabel Ballesterios ◽  
Carlos Torres-Miño

Previous studies on the microwave drying of corn seeds have shown that the process parameters employed play a very important role in determining the properties and quality of this grain (Gürsoy et al, 2013). Among these parameters, the drying temperature has a fundamental role (Nair et al, 2011). The main objective of this work is to evaluate the effect of temperature on drying time, energy consumption and germination rate of corn seeds after they have been dried with microwave energy. To achieve the proposed objective, the drying process of these seeds was carried out in a rotating turntable domestic microwave oven (LACOR Model 69330), with a capacity of 30 liters and a total output power of 900 W, fitted with a PID temperature controller Eurotherm 3216 L. In this oven, 100 g of corn seeds, with an initial humidity of approximately 20%, was heated up to 3 drying temperatures (35, 55 and 75 °C). The seeds were weighed every 30 minutes and the drying process was considered completed when a humidity of 12 % was obtained. For each drying temperature studied, the experiments were carried out in duplicate. In each experiment, the electrical energy consumption was measured using a FLUKE 1735 energy analyzer. A sample of the dried seeds was subject to germination tests in a petri dish using filter paper and a volume of distillate water of 20mL to achieve sufficient humidity for them to sprout. Table 1 shows the average values obtained from the variables evaluated for each drying temperature.   Table 1. Results of the microwave drying experiments of the corn seeds at different temperatures and their germination tests. Drying temperature (ºC) Drying time to reach a humidity of 12% (min) Energy consumption (Wh) Germination rate (%) 35 345,0 880,3 90,0 55 118,5 330,0 81,3 75 73,5 183,9 12,0   As can be seen in Table 1, the temperature exerts a significant influence on the drying process and the germination rate of the corn seeds. An increase in the drying temperature causes a simultaneous decrease in drying time (∿ 78%) and in energy consumption (∿ 79%), which are very positive aspects. However, there is also an unacceptable decrease (∿ 87%) in the germination rate of the corn seeds.   References Gürsoy, S., Choudhary, R., Watson, D.G. Int. J Agric. & Biol. Eng., 2013, 6, 1, 90–99.Nair, G.R., Li, Z., Gariepy, Y., Raghavan, V. Drying Technology, 2011, 29, 11, 1291-1296.


2019 ◽  
Vol 17 (1) ◽  
pp. 1
Author(s):  
Abdur Rachman Tanjung ◽  
Abdul Zain ◽  
Herri Susanto

One of the problems faced by PLN is the high non-technical shrinkage of potential AMR customers due to installation and maintenance errors. This problem certainly has a solution that can be used so that non-technical losses can be suppressed. Based on the theory of electric energy calculation, from the voltage, current and power factor, it can be seen that the energy consumption is calculated or paid every month. Then done using the AMR application to monitor and analyze the use of electrical energy to potential customers with known data sources. Monitoring with this AMR application can make it easier to determine electrical energy deviations that have not been measured by the kWh meter, so as to accelerate normalization in case of errors or anomalies in the kWh meter. The results of the study explained that an abnormality was found due to the reverse polarity of the CT causing losses to the PLN which resulted in a subsequent bill of PT. Tjokro Bersaudara Bontang Kaltim Rp. 134,902,352.00.


2021 ◽  
Vol 1 (1) ◽  
pp. 81-87
Author(s):  
A.I. Kupreyenko ◽  
◽  
KH.M. Isayev ◽  
S.KH. Isayev ◽  
◽  
...  

A promising direction in the development of drying plants in the technologies of processing fruit and berry raw materials is the use of aerodynamic heating dryers. They implement the principle of transformation of electrical energy consumed to drive a centrifugal fan into thermal energy due to mutual friction of air flows circulating in a closed chamber. In this case, the overwhelming part of the electrical energy supplied to the rotor is spent on overcoming aerodynamic losses in the flow path of the impeller and in the drying chamber. To reduce the energy consumption of the drying process by reducing the energy consumption for heating the drying agent in the drying chamber, it is proposed to utilize the heat of the spent drying agent by equipping the dryer with a combined heat exchanger. It combines a plate heat exchanger and a solar air collector. The aim of the study was to analyze the efficiency of using a combined heat exchanger to reduce the energy consumption of an aerodynamic dryer when drying apples. The operation of the drying plant was investigated with and without a combined heat exchanger. To record the parameters of the drying agent, the environment, and the consumption of electric energy, an eight-channel TRM-138 thermoregulator meter with thermal resistance sensors and an electric energy meter with current transformers were used. An eight-channel TRM-138 thermoregulator meter with thermal resistance sensors and an electric en-ergy meter with current transformers was used to record the parameters of the drying agent, the en-vironment, and the consumption of electric energy. The research results showed that the use of a combined heat exchanger made it possible to increase the temperature of the drying agent entering the drying chamber by an average of 20 ºС relative to the ambient air temperature. A more intensive increase in the temperature of the drying agent when using a combined heat exchanger made it pos-sible to reduce the drying time by 3 hours. At the same time, electricity consumption decreased by 27.4%.


2012 ◽  
Vol 16 (3) ◽  
pp. 131
Author(s):  
Didik Ariwibowo

Didik Ariwibowo, in this paper explain that energy audit activities conducted through several phases, namely: the initial audit, detailed audit, analysis of energy savings opportunities, and the proposed energy savings. Total energy consumed consists of electrical energy, fuel, and materials in this case is water. Electrical energy consumption data obtained from payment of electricity accounts for a year while consumption of fuel and water obtained from the payment of material procurement. From the calculation data, IKE hotels accounted for 420.867 kWh/m2.tahun, while the IKE standards for the hotel is 300 kWh/m2.tahun. Thus, IKE hotel included categorized wasteful in energy usage. The largest energy consumption on electric energy consumption. Largest electric energy consumption is on the air conditioning (AC-air conditioning) that is equal to 71.3%, and lighting and electrical equipment at 27.28%, and hot water supply system by 4.44%. Electrical energy consumption in AC looks very big. Ministry of Energy and Mineral Resources of the statutes, the profile of energy use by air conditioning at the hotel by 48.5%. With these considerations in the AC target for audit detail as the next phase of activity. The results of a detailed audit analysis to find an air conditioning system energy savings opportunities in pumping systems. Recommendations on these savings is the integration of automation on the pumping system and fan coil units (FCU). The principle of energy conservation in the pumping system is by installing variable speed drives (VSD) pump drive motor to adjust speed according to load on the FCU. Load variations FCU provide input on the VSD pumps to match. Adaptation is predicted pump can save electricity consumption up to 65.7%. Keywords: energy audit, IKE, AC


2021 ◽  
Vol 17 (1) ◽  
pp. 70-77
Author(s):  
E. Е. Ulyanchenko ◽  
N. N. Vinevskaya

Cultivation and use of Virginia 202 broadleaf skeletal variety for the production of smoking tobacco has broad prospects. Problems of post-harvest processing of large leaves with a massive midrib consist in high energy costs with an artificial drying method or the provision of facilities for long-term natural drying. The aim of the research is to apply physical method of cutting the leaf midrib to intensify drying and to determine the effect of this technique on the quality indicators of raw materials. It has been found that the technique of cutting the midrib on the Virginia 202 variety contributes to a significant optimization of the drying process without reducing the quality of raw materials. The drying time of leaves with the combined method is reduced by 2,8 times, with the natural method – by 2,3 times, and the quality indicators of raw materials improve. Commercial quality is characterized by the yield of 1 commercial grade, for combined drying the yield of 1 grade has increased in comparison with the control sample by 27% and amounted to 86,5%, with natural drying – the increase in yield is 4%. Cutting the midrib increases the fiber yield by 3–5% and contributes to an increase in the volumetric-elastic properties of the fiber, providing an economical consumption of raw materials for the production of smoking articles, the consumption is 676,8–753,8 g/1000 pcs. The gustatory quality improves, raw materials with a cut midrib have optimal values of the ratio of carbohydrate-protein balance in the range of 1,08–1,5, the strength is preserved due to the lower consumption of nicotine during the shorter drying period, in comparison with drying the leaf without cutting the midrib. Cutting the midrib in Virginia 202 is cost effective.


2018 ◽  
Vol 9 (1) ◽  
pp. 1-7
Author(s):  
Redaksi Tim Jurnal

PT PJB Muara Karang power plant is an industry with a large electrical energy consumption for auxiliary power. In ISO50001 itensitas Energy Consumption (IKE) is a great need to audit energy consumption. In the contract the company's performance also set a percentage of personal use should not exceed 6% of the electricity production. Currently Posentase usage of own consumption at power plant unit 5 is greater than the power plant unit 4. It is necessary for an energy audit for the usage of its own in order to decrease the percentage of personal use in the power plant 5 0.5% of the current conditions and find energy savings opportunities in the power plant unit 5.To analyze this problem using energy audits, analyzes the performance test method using "gate cycle" and testing the quality of the voltage source by using the power quality measurement analysis. Having found the equipment with the largest energy comsumtion fish bone tools used to find the main cause of this disorder.


2020 ◽  
Vol 6 (2) ◽  
pp. 81-87
Author(s):  
Zhanna Petrova ◽  
◽  
Kateryna Samoilenko ◽  
Vitaly Vishnevsky

Red beetroot is the main raw material which has a high content of betanine with antioxidant properties. An important emphasis in the processing of antioxidant raw materials by drying is to reduce energy consumption for the dehydration process, the maximum preservation of biologically active substances, and to reduce the cost of the final product. Drying is a complex and energy-intensive process. Therefore, to optimize energy consumption during drying and selection of rational modes of dehydration, it is necessary to apply the calculated analysis of heat and mass transfer on the basis of adequate mathematical models. Calculated and experimental results are compared. In general, the comparison of the results of numerical modeling of convection drying processes of the red beetroot sample with the experimental results showed their rather satisfactory qualitative agreement. The calculation model can be used to approximate the characteristics of the drying process of red beetroot, in particular the time required for drying. The obtained results of calorimetric studies allow stating that with correctly selected compositions, not only the components of native raw materials are stabilized, but also the drying process is intensified with the reduction of energy consumption to process.


Author(s):  
Е.Е. УЛЬЯНЧЕНКО

При производстве табачного сырья важную роль играет сокращение продолжительности сушки табачных листьев. Одним из способов интенсификации сушки свежеубранных табачных листьев является прием прорезания средней жилки (ПСЖ) листьев вдоль волокон. По результатам исследований 2019–2020 гг. была создана база данных табачного сырья, полученного при естественном способе сушки с применением приема ПСЖ, которая может служить информационным материалом для производителей табака. Проведена оптимизация процесса сушки табачного листа ПСЖ по показателям качества табачного сырья для расширенного диапазона сортотипов табака. Объектом исследований были сорта отечественной селекции, включенные в Государственный реестр селекционных достижений, допущенные к использованию: Самсун 85, Вирджиния 202, Юбилейный новый 142, Трапезонд 92, Трапезонд 204, Дюбек 33, Американ 287 и Крупнолистный Ильский (находится в стадии государственных испытаний). Критерием оценки эффективности применения приема ПСЖ на исследованных сортах табака являлся совокупный сравнительный анализ следующих показателей контрольных (без ПСЖ листа) и опытных образцов: уровень интенсификации сушки, показатели товарного качества, технологических свойств и химического состава полученного сырья. Установлено, что ПСЖ позволяет интенсифицировать процесс сушки в 1,3–2,46 раза в зависимости от сорта табака и положительно влияет на технологические свойства сырья, у большинства сортов увеличивается выход волокна и сохраняются объемно-упругие свойства. Динамика сушки оказывает влияние на изменение химического состава сырья. В процессе сушки за счет гидролизации солей никотина и его освобождения путем окисления кислородом воздуха уровень никотина в ряде образцов снижается в пределах 10–30%. Чем выше содержание никотина, тем выше крепость табака, грубее его вкус. Изменения углеводно-белкового соотношения в сторону повышения углеводов улучшают вкусовые характеристики сырья. По каждому исследованному сорту не удалось выявить закономерной зависимости его структуры и характера процесса сушки при ПСЖ с преобразованиями химического состава сырья. На основе анализа технологических и качественных показателей табачного сырья, представленных в разработанной базе данных по интенсификации сушки различных сортов табака с применением приема ПСЖ табачных листьев, можно планировать выбор оптимального способа сушки для каждого сорта табака, позволяющего повысить эффективность использования сырья и улучшить его качественные характеристики. In the production of tobacco raw materials, reducing the drying time of tobacco leaves plays an important role. One of the ways to intensify the drying of freshly harvested tobacco leaves is the method of cutting the middle vein (CMV) of the leaves along the fibers. Based on the results of research in 2019–2020, a database of tobacco raw materials obtained by a natural drying method using CMV reception was created, which can serve as information material for tobacco producers. The optimization of the process of drying the CMV tobacco leaf according to the quality indicators of tobacco raw materials for an expanded range of tobacco variety types was carried out. The object of research was the varieties of domestic selection included in the State Register of Breeding Achievements, approved for use: Samsun 85, Virginia 202, Yubileyny novy 142, Trapezond 92, Trapezond 204, Dubek 33, American 287 and Krupnolistnyy Ilskiy (under state testing). The criterion for evaluating the effectiveness of the use of CMV intake on the studied tobacco varieties was a cumulative comparative analysis of the following indicators of control (without CMV sheet) and experimental samples: the level of drying intensification, indicators of commercial quality, technological properties and chemical composition of the obtained raw materials. It is established that CMV allows to intensify the drying process by 1,3–2,46 times, depending on the tobacco variety and has a positive effect on the technological properties of raw materials, most varieties increase the yield of fiber and retain volume-elastic properties. The dynamics of drying affects the change in the chemical composition of raw materials. During the drying process, due to the hydrolysis of nicotine salts and its release by oxidation with air oxygen, the nicotine level in a number of samples decreases within 10–30%. The higher the nicotine content, the higher the strength of tobacco, it is coarser in taste. Changes in the carbohydrate-protein ratio in the direction of increasing carbohydrates improve the taste characteristics of raw materials. For each studied variety, it was not possible to identify a regular dependence of its structure and the nature of the drying process at CMV with transformations of the chemical composition of raw materials. Based on the analysis of technological and qualitative indicators of tobacco raw materials presented in the developed database on the intensification of drying of various varieties of tobacco using the use of CMV of tobacco leaves, it is possible to plan the choice of the optimal drying method for each variety of tobacco, which allows to increase the efficiency of using raw materials and improve its quality characteristics.


2018 ◽  
Vol 30 (3) ◽  
pp. 412-427 ◽  
Author(s):  
Yuhui Wei ◽  
Zhaowei Su ◽  
Huashan Lu ◽  
Xue Mei Ding

Purpose The purpose of this paper is to develop an efficient termination control strategy of air-vented dryer in term of energy saving, improving smoothness and reducing microscopic damage of fiber. Design/methodology/approach A simple, low cost termination control strategy is developed by testing the instantaneous humidity of exhaust air and then deducing the drying degree of fabric in process. The practicability evaluation of this novel strategy was investigated by using both experimental and mathematical approaches. The effect of termination control strategy on drying efficiency and fabric apparent properties were also discussed. Findings Termination control strategy significantly affects drying time, energy consumption, smoothness and microscopic of fiber. Specially, a novel termination control strategy that the combination of equilibrium moisture content of fabric in ambient environment and relative humidity of exhaust air in exhaust duct is workable and can save 25.2 percent of energy consumption, 26.7 percent of the drying time and improve 0.7 grade of the appearance smoothness, as well as significantly reduce the microscopic damage of fiber compare to the original control strategy of dryer. This indicates possible ways to minimize drying energy consumption and dryer damage by reducing unnecessary migrate out of the water from the clothes. Practical implications The paper is helpful in not only the development of new drying product but also the optimization of appearance smoothness of fabric after drying and reduce the microscopic damage of fiber. Originality/value A novel termination control strategy of dryer is applied to improve drying efficiency of dryer and reduce fabric damage.


2020 ◽  
Vol 26 (19-20) ◽  
pp. 1804-1814
Author(s):  
Renkai Ding ◽  
Ruochen Wang ◽  
Xiangpeng Meng ◽  
Long Chen

To coordinate the contradictory relationship between dynamic performances and electrical energy consumption of an electromagnetic active suspension, a hybrid electromagnetic actuator that integrates with a linear motor and a hydraulic damper is developed, which can achieve active control and energy regeneration compared with the linear electromagnetic actuator. A mode-switching control method is put forward based on the modified skyhook control. The stability of the switched controller with a specific switching rule is investigated based on the Lyapunov theorem. Then, the switching control system of a hybrid electromagnetic actuator is designed. Finally, a linear electromagnetic actuator and a passive damper are taken as comparison objects, and comparative bench tests, including a dynamic performance test and an energy consumption test, are conducted. The test results show that the hybrid electromagnetic actuator with mode-switching control can balance the dynamic performances and electrical energy consumption effectively.


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