scholarly journals EFFECTS OF INJECTION SPEED ON MECHANICAL PROPERTIES IN HIGH-PRESSURE DIE CASTING OF MG-RE ALLOY

2021 ◽  
Vol 2021 (4) ◽  
pp. 4906-4912
Author(s):  
YUKI KASHIWABARA ◽  
◽  
MOHD DANIAL IBRAHIM ◽  
LIDYANA BINTI ROSLAN ◽  
HITOSHI WATANABE ◽  
...  

In this study, in order to clarify the unknown physical properties of the Mg-Al-Th-RE alloy, the relationship between the injection conditions and the internal porosities and the mechanical properties exerted by the solidification microstructure were investigated. The obtained cast samples were investigated using X-ray CT internal measurements, tensile tests, Vickers hardness tests and solidification microstructure observations. The flow simulation and the X-ray CT analysis results showed that the porosity volume increased as the injection speed increases. The higher injection speed also affected the metal microstructure to become denser, which leads to a higher material strength and hardness. The eutectic phases quickly formed because of the shorter filled and cooled time. Therefore, the growth of the primary phase α-Mg was suppressed. On the other hand, it was considered that the material strength and hardness were greatly reduced by the coarse primary phase.

2010 ◽  
Vol 654-656 ◽  
pp. 2126-2129 ◽  
Author(s):  
Yuichi Nakahira ◽  
Tomonari Inamura ◽  
Hiroyasu Kanetaka ◽  
Shuichi Miyazaki ◽  
Hideki Hosoda

Effect of nitrogen (N) addition on mechanical properties of Ti-Cr-Sn alloy was investigated in this study. Ti-7mol%Cr-3mol%Sn was selected and less than 0.5wt% of N were systematically added. The alloys were characterized by optical microscopy, X-ray diffraction analysis and tensile tests at room temperature. The apparent phase was β (bcc) phase, whereas the presence of precipitates was confirmed in 0.5wt%N-added alloy only which did not exhibit sufficient cold workability. The grain size was not largely affected by N addition being less than 0.5wt%. Tensile tests revealed that less than 0.5wt%N addition improves the strength which is due to the solution hardening by interstitial N atoms.


2016 ◽  
Vol 682 ◽  
pp. 245-251 ◽  
Author(s):  
Grzegorz Włoch ◽  
Tomasz Skrzekut ◽  
Jakub Sobota ◽  
Antoni Woźnicki ◽  
Justyna Cisoń

Mixed and preliminarily consolidated powders of aluminium and nickel (90 mass % Al and 10 mass % Ni) were hot extruded. As results the rod, 8 mm in diameter, was obtained. As-extruded material was subjected to the microstructural investigations using scanning electron microscopy (SEM/EDS) and X-ray analysis (XRD). The differential scanning calorimetry (DSC) and thermo-mechanical analysis (TMA) were also performed. The mechanical properties of as extruded material were determined by the tensile test and Vickers hardness measurements. In order to evaluate the thermal stability of PM alloy, samples were annealed at the temperature of 475 and 550 °C. After annealing Vickers hardness measurements and tensile tests were carried out. The plastic consolidation of powders during extrusion was found to be very effective, because no pores or voids were observed in the examined material. The detailed microstructural investigations and XRD analyses did not reveal the presence of the intermetallic phases in the as-extruded material. During annealing, the Al3Ni intermetallic compound was formed as the result of chemical reaction between the alloy components. The hardness of the alloy after annealing at the temperature of 475°C was found to be comparable to the hardness in as-extruded state. Annealing of the material at the temperature of 550°C results in hardness decreasing by about 50%, as the consequence of porosity formation and Al3Ni cracking.


2021 ◽  
Vol 883 ◽  
pp. 159-166
Author(s):  
Emad Scharifi ◽  
Moritz Roscher ◽  
Steffen Lotz ◽  
Ursula Weidig ◽  
Eric Jägle ◽  
...  

Inspired by steel forming strategies, this study focuses on the effect of differential cooling on mechanical properties and precipitation kinetics during hot stamping of high strength AA7075 alloy. For this aim, different forming strategies were performed using segmented and differentially heated forming tools to provide locally tailored microstructures. Upon processing, uniaxial tensile tests and hardness measurements were used to characterize the mechanical properties after the aging treatment. Microstructure investigations were conducted to examine the strengthening mechanisms using the electron channeling contrast imaging (ECCI) technique in a scanning electron microscope (SEM). Based on the obtained results, it can be deduced that the tool temperatures play a key role in influencing the mechanical properties. Lower tool temperatures result in higher material strength and higher tool temperatures in lower mechanical properties. By changing the cooling rate with the use of differently heated forming tools, the mechanical properties can be controlled. Microstructure investigations revealed the formation of very fine and homogeneously distributed particles at cooled zones, which were associated with elevated mechanical properties due to the suppression of second phase particle formation during cooling. In contrast, coarse particles were observed at lower cooling rates, explaining the lower material strength found in these zones.


2007 ◽  
Vol 546-549 ◽  
pp. 257-260 ◽  
Author(s):  
Zhen Yan Zhang ◽  
Li Ming Peng ◽  
Xiao Qin Zeng ◽  
Lin Du ◽  
Lan Ma ◽  
...  

Effects of extrusion on mechanical properties and damping capacity of Mg-1.8wt.%Cu -0.5wt.%Mn (MCM1805) alloy have been investigated. Tensile tests and dynamic mechanical analyzer were respectively used to measure tensile properties and damping capacity at room temperature of as-cast and as-extruded MCM1805 alloy. The microstructure was studied using optical microscope, X-ray diffraction and scanning electron microscope with an energy dispersive X-ray spectrometer. Granato-Lücke model was used to explain the influences of extrusion on damping capacity of MCM1805 alloy. The results showed that extrusion dramatically decreases the grain size but has little influence on phase composition and solute atoms concentration of MCM1805 alloy, and the grain refinement was the dominant reason for the obvious increase of tensile properties and decrease of internal friction of MCM1805 alloy.


2018 ◽  
Vol 89 (9) ◽  
pp. 1770-1781 ◽  
Author(s):  
Huaizhong Xu ◽  
Benedict Bauer ◽  
Masaki Yamamoto ◽  
Hideki Yamane

A facile route was proposed to fabricate core–sheath microfibers, and the relationships among processing parameters, crystalline structures and the mechanical properties were investigated. The compression molded poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH)/poly(L-lactic acid) (PLLA) strip enhanced the spinnability of PHBH and the mechanical properties of PLLA as well. The core–sheath ratio of the fibers was determined by the prefab strip, while the PLLA sheath component did not completely cover the PHBH core component due to the weak interfacial tension between the melts of PHBH and PLLA. A rotational target was applied to collect aligned fibers, which were further drawn in a water bath. The tensile strength and the modulus of as-spun and drawn fibers increased with increasing the take-up velocities. When the take-up velocity was above 500 m/min, the jet became unstable and started to break up at the tip of the Taylor cone, decreasing the mechanical properties of the fibers. The drawing process facilitated the crystallization of PLLA and PHBH, and the tensile strength and the modulus increased linearly with the increasing the draw ratio. The crystal information displayed from wide-angle X-ray diffraction patterns and differential scanning calorimetry heating curves supported the results of the tensile tests.


2017 ◽  
Vol 6 (1) ◽  
Author(s):  
Yachao Wang ◽  
Jing Shi ◽  
Shiqiang Lu ◽  
Weihan Xiao

Graphene possesses many outstanding properties, such as high strength and light weight, making it an ideal reinforcement for metal matrix composite (MMCs). Meanwhile, fabricating MMCs through laser-assisted additive manufacturing (LAAM) has attracted much attention in recent years due to the advantages of low waste, high precision, short production lead time, and high flexibility. In this study, graphene-reinforced aluminum alloy AlSi10 Mg is fabricated using selective laser melting (SLM), a typical LAAM technique. Composite powders are prepared using high-energy ball milling. Room temperature tensile tests are conducted to evaluate the mechanical properties. Scanning electron microscopy observations are conducted to investigate the microstructure and fracture surface of obtain composite. It is found that adding graphene nanoplatelets (GNPs) significantly increases porosity, which offsets the enhancement of tensile performance as a result of GNPs addition. Decoupling effort is then made to separate the potential beneficial effects from GNPs addition and the detrimental effect from porosity increase. For this purpose, the quantitative relationship between porosity and material strength is obtained. Taking into consideration the strength reduction caused by the increased porosity, the strengthening effect of GNPs turns out to be significant, which reaches 60.2 MPa.


2016 ◽  
Vol 704 ◽  
pp. 183-189
Author(s):  
Yong Jun Su ◽  
Yi Feng Zheng ◽  
De Liang Zhang ◽  
Fan Tao Kong

TiAl alloy with a composition of Ti-43Al-5V-4Nb-Y (at.%) was prepared by spark plasma sintering (SPS). The TiAl powders were sintered between 650°C and 1300°C for 5 min under different loads. With the increasing of the temperature, the diffusion of the elements can be observed. Full compaction is achieved in a short period of time and the overall processing duration does not exceed 30 min. A fully lamellar structure was seen in the TiAl alloy after heat treatment. The microstructures of the samples were determined by X-ray diffraction and scanning electron microscopy. Their mechanical properties were evaluated by tensile tests performed at room temperature


2017 ◽  
Vol 79 (5-2) ◽  
Author(s):  
Mohd Shukor Salleh ◽  
Mohd Azizul Hikmi Safian ◽  
Mohamad Ridzuan Mohamad Kamal ◽  
Zolkarnain Marjom ◽  
Saifudin Hafiz Yahaya ◽  
...  

Thixoforming is a type of semisolid metal (SSM) processing for forming alloys in the semisolid state to near net-shaped products. In the present study, the effect of a thixoforming process on the microstructure and mechanical properties of Al-6Si-3Cu aluminium alloy was investigated. Melt was poured on a cooling slope at 630oC and the samples were obtained through permanent mold casting. They were thixoformed using a hydraulic press after holding at 571oC for 5min to yield a microstructure predominantly composed of α-Al globules and inter-globular Si particles. As-cast and thixoformed samples were characterized using optical microscopy, scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and X-ray diffraction (XRD) as well as hardness measurements and tensile tests. The results indicate that the mechanical properties of thixoformed alloy have improved as compared to permanent mold cast alloy. The ultimate tensile strength of as-cast sample was 210 ± 3.5 MPa and increased to 241 ±3.1 MPa in the thixoformed sample while the yield strength of as-cast alloy was 140 ±4.5 MPa and increased to 176±3.3 MPa in the thixoformed sample. The thixoformed alloy also showed an improvement in elongation to fracture as it increased from 2% in as-cast sample to 3.2% in thixoformed alloy. The fracture of as-cast sample showed a cleavage fracture, whereas in the thixoformed alloy, a combination of dimple and cleavage was observed.


2016 ◽  
Vol 849 ◽  
pp. 492-496
Author(s):  
Zhi Wei Zhang ◽  
Yong Ji Niu ◽  
Jian Jun Tian ◽  
Ning An ◽  
Yang Gao ◽  
...  

Effect of remelting processes on the microstructure and mechanical properties of as-cast Nimonic 90 superalloy was investigated by OM (optical micrograph), SEM (scanning electron microscopy), EDS (energy-dispersive X-ray) and tensile tests. The results indicated that the microstructure of the as-cast alloy was mainly composed of γ, γ' and carbides which contain Ti and Cr elements. The average grain size of the alloy tends to increase with mould shell temperature ranging from 350°C to 950°C. The strength of the as-cast alloy decreased with the increasing of mold shell temperature, with constant elongation as the mold shell temperature changes.


2014 ◽  
Vol 59 (1) ◽  
pp. 127-131 ◽  
Author(s):  
J. Bogucka

Abstract The influence of bonding temperature on microstructure and mechanical properties of AA5251 alloy sheets have been analyzed in the paper. The alloy was deformed with the method of accumulative roll bonding (ARB) in various temperature conditions i.e. at ambient temperature up to 5th cycle (ε = 4.0) and using pre-heating of sheet packs at 200°C and 300°C up to 10 cycles (ε = 8.0). The deformed material was subjected to structural observations using TEM, measurements of crystallographic texture with the technique of X-ray diffraction and tensile tests. It was established that the temperature of roll-bonding had a significant effect on the structure evolution and the observed changes of mechanical properties. High refinement of microstructure and optimum mechanical properties were obtained for the material processed at lower temperatures, i.e. at ambient temperature and pre-heating at 200°C. Recovery structure processes occurring during deformation were observed in the alloy bonded with pre-heating at 300°C and therefore mechanical properties were lower than for the alloy bonded at lower temperatures.


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