scholarly journals Preliminary Study on Mechanical Properties of 3D Printed Multimaterials ABS/PC Parts: Effect of Printing Parameters

2021 ◽  
Vol 32 (2) ◽  
pp. 87-104
Author(s):  
Pui-Voon Yap ◽  
Ming-Yeng Chan ◽  
Seong-Chun Koay

This research work highlights the mechanical properties of multi-material by fused deposition modelling (FDM). The specimens for tensile and flexural test have been printed using polycarbonate (PC) material at different combinations of printing parameters. The effects of varied printing speed, infill density and nozzle diameter on the mechanical properties of specimens have been investigated. Multi-material specimens were fabricated with acrylonitrile butadiene styrene (ABS) as the base material and PC as the reinforced material at the optimum printing parameter combination. The specimens were then subjected to mechanical testing to observe their tensile strength, Young’s modulus, percentage elongation, flexural strength and flexural modulus. The outcome of replacing half of ABS with PC to create a multi-material part has been examined. As demonstrated by the results, the optimum combination of printing parameters is 60 mm/s printing speed, 15% infill density and 0.8 mm nozzle diameter. The combination of ABS and PC materials as reinforcing material has improved the tensile strength (by 38.46%), Young’s modulus (by 23.40%), flexural strength (by 23.90%) and flexural modulus (by 37.33%) while reducing the ductility by 14.31% as compared to pure ABS. The results have been supported by data and graphs of the analysed specimens.

2015 ◽  
Vol 35 (3) ◽  
pp. 257-266 ◽  
Author(s):  
Rahim Eqra ◽  
Kamal Janghorban ◽  
Habib Daneshmanesh

Abstract Because of extraordinary physical, chemical and mechanical properties, graphene nanosheets (GNS) are suitable fillers for optimizing the properties of different polymers. In this research, the effect of GNS content (up to 1 wt.%) on tensile and flexural properties, morphology of fracture surface, and toughening mechanism of epoxy were investigated. Results of mechanical tests showed a peak for tensile and flexural strength of samples with 0.1 wt.% GNS such that the tensile and flexural strength improved by 13% and 3.3%, respectively. The Young’s modulus and flexural modulus increased linearly with GNS content, although the behavior of the Young’s modulus was more remarkable. Morphological investigations confirmed this behavior because the GNS dispersion in the epoxy matrix was uniform at lower contents and agglomerated at higher contents. Finally, microscopical observation showed that the major toughening mechanism of graphene-epoxy nanocomposites was crack path deflection, which changed the mirror fracture surface of the pure epoxy to rough surface.


2016 ◽  
Vol 22 (2) ◽  
pp. 300-310 ◽  
Author(s):  
Rupinder Singh ◽  
Sunpreet Singh ◽  
Karan Mankotia

Purpose Acrylonitrile-butadiene-styrene (ABS)-based plastic is one of the most widely used filament materials for fused deposition modelling (FDM) applications. Because the FDM system, as well as its filament material (ABS), has been patented by commercial manufacturers, the cost of the filament material is significantly high, which affects the commercialization of this technology for medium- and small-scale industries. This problem may be addressed by developing alternative FDM filament material at the user end. The present research work aims to make an effort to develop cost-effective ABS filament with acceptable mechanical properties at par with the filament prepared by commercial manufacturers. Further, mathematical models have been developed for optimizing mechanical properties (like: tensile strength, Young’s modulus and dimensional accuracy) of in-house-fabricated filament. Design/methodology/approach The processing parameters (such as barrel temperature, screw speed and take-up speed) of single-screw extruder used to fabricate ABS filament have been studied and optimized. Findings Although the mechanical properties of fabricated ABS filament were not better than those of the original equipment manufacturer (OEM) filament, yet significant cost reduction was achieved with in-house fabrication. Mechanical properties like tensile strength, Young’s modulus and dimensional accuracy have been optimized using response surface methodology (RSM) for acceptability of in-house-fabricated filament (for commercial applications) at par with the OEM filament. Originality/value This paper highlights the systematic steps for in-house fabrication of cost-effective FDM filament. Further, RSM-based mathematical models have been developed for optimizing mechanical properties of newly fabricated filament.


2012 ◽  
Vol 3 (1) ◽  
pp. 13-26
Author(s):  
Myrtha Karina ◽  
Lucia Indrarti ◽  
Rike Yudianti ◽  
Indriyati

The effect of castor oil on the physical and mechanical properties of bacterial cellulose is described. Bacterial cellulose (BC) was impregnated with 0.5–2% (w/v) castor oil (CO) in acetone–water, providing BCCO films. Scanning electron micrographs revealed that the castor oil penetrated the pores of the bacterial cellulose, resulting in a smoother morphology and enhanced hydrophilicity. Castor oil caused a slight change in crystallinity indices and resulted in reduced tensile strength and Young's modulus but increased elongation at break. A significant reduction in tensile strength and Young's modulus was achieved in BCCO films with 2% castor oil, and there was an improvement in elongation at break and hydrophilicity. Impregnation with castor oil, a biodegradable and safe plasticiser, resulted in less rigid and more ductile composites.


2013 ◽  
Vol 761 ◽  
pp. 83-86
Author(s):  
Hideaki Sano ◽  
Junichi Morisaki ◽  
Guo Bin Zheng ◽  
Yasuo Uchiyama

Effects of carbon nanotubes (CNT) addition on mechanical properties, electric conductivity and oxidation resistance of CNT/Al2O3-TiC composite were investigated. It was found that flexural strength, Young’s modulus and fracture toughness of the composites were improved by addition of more than 2 vol%-CNT. In the composites with more than 3 vol%-CNT, the oxidation resistance of the composite was degraded. In comparison with Al2O3-26vol%TiC sample as TiC particle-percolated sample, the Al2O3-12vol%TiC-3vol%CNT sample, which is not TiC particle-percolated sample, shows almost the same mechanical properties and electric conductivity, and also shows thinner oxidized region after oxidation at 1200°C due to less TiC in the composite.


Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 465
Author(s):  
Roberto Scaffaro ◽  
Maria Clara Citarrella ◽  
Emmanuel Fortunato Gulino ◽  
Marco Morreale

In this work, an innovative green composite was produced by adding Hedysarum coronarium (HC) flour to a starch-based biodegradable polymer (Mater-Bi®, MB). The flour was obtained by grinding together stems, leaves and flowers and subsequently sieving it, selecting a fraction from 75 μm to 300 μm. Four formulations have been produced by compression molding (CM) and fused deposition modeling (FDM) by adding 5%, 10%, 15% and 20% of HC to MB. The influence of filler content on the processability was tested, and rheological, morphological and mechanical properties of composites were also assessed. Through CM, it was possible to obtain easily homogeneous samples with all filler amounts. Concerning FDM, 5% and 10% HC-filled composites proved also easily printable. Mechanical results showed filler effectively acted as reinforcement: Young’s modulus and tensile strengths of the composites increased from 74.3 MPa to 236 MPa and from 18.6 MPa to 33.4 MPa, respectively, when 20% of HC was added to the pure matrix. FDM samples, moreover, showed higher mechanical properties if compared with CM ones due to rectilinear infill and fibers orientation. In fact, regarding the 10% HC composites, Young’s modulus of the CM and FDM ones displayed a relative increment of 176% and 224%, respectively.


2021 ◽  
Author(s):  
Yanhong Jin ◽  
Yuanyuan Jing ◽  
Wenxin Hu ◽  
Jiaxian Lin ◽  
Yu Cheng ◽  
...  

Abstract Lignin has been used as a sustainable and eco-friendly filler in composite fibers. However, lignin aggregation occurred at high lignin content, which significantly hindered the further enhancement of fiber performance. The incorporation of graphene oxide (GO) enhanced the mechanical properties of the lignin/poly(vinyl alcohol) (PVA) fibers and affected their structure. With the GO content increasing from 0 to 0.2%, the tensile strength of 5% lignin/PVA fibers increased from 491 MPa to 631 MPa, and Young's modulus increased from 5.91 GPa to 6.61 GPa. GO reinforced 30% lignin/PVA fibers also showed the same trend. The tensile strength increased from 455 MPa to 553 MPa, and Young's modulus increased from 5.39 GPa to 7 GPa. The best mechanical performance was observed in PVA fibers containing 5% lignin and 0.2% GO, which had an average tensile strength of 631 MPa and a Young’s modulus of 6.61 GPa. The toughness values of these fibers are between 9.9-15.6 J/g, and the fibrillar and ductile fracture microstructure were observed. Structure analysis of fibers showed that GO reinforced 5% lignin/PVA fibers had higher crystallinity, and evidence of hydrogen bonding among GO, lignin, and PVA in the gel fibers was revealed. Further, water resistance and swelling behavior of composite PVA fibers were studied to further evidence the structure change of composite fibers.


2020 ◽  
Author(s):  
Jackie E. Kendrick ◽  
Lauren N. Schaefer ◽  
Jenny Schauroth ◽  
Andrew F. Bell ◽  
Oliver D. Lamb ◽  
...  

Abstract. Volcanoes represent one of the most critical geological settings for hazard modelling due to their propensity to both unpredictably erupt and collapse, even in times of quiescence. Volcanoes are heterogeneous at multiple scales, from porosity which is variably distributed and frequently anisotropic to strata that are laterally discontinuous and commonly pierced by fractures and faults. Due to variable and, at times, intense stress and strain conditions during and post-emplacement, volcanic rocks span an exceptionally wide range of physical and mechanical properties. Understanding the constituent materials' attributes is key to improving the interpretation of hazards posed by the diverse array of volcanic complexes. Here, we examine the spectrum of physical and mechanical properties presented by a single dome-forming eruption at a dacitic volcano, Mount Unzen (Japan) by testing a number of isotropic and anisotropic lavas in tension and compression and using monitored acoustic emission (AE) analysis. The lava dome was erupted as a series of 13 lobes between 1991–1995, and its ongoing instability means much of the volcano and its surroundings remain within an exclusion zone today. During a field campaign in 2015, we selected 4 representative blocks as the focus of this study. The core samples from each block span range in porosity from 9.14 to 42.81 %, and permeability ranges from 1.54 × 10−14 to 2.67 × 10−10 m2 (from 1065 measurements). For a given porosity, sample permeability varies by > 2 orders of magnitude is lower for macroscopically anisotropic samples than isotropic samples of similar porosity. An additional 379 permeability measurements on planar block surfaces ranged from 1.90 × 10−15 to 2.58 × 10−12 m2, with a single block having higher standard deviation and coefficient of variation than a single core. Permeability under confined conditions showed that the lowest permeability samples, whose porosity largely comprises microfractures, are most sensitive to effective pressure. The permeability measurements highlight the importance of both scale and confinement conditions in the description of permeability. The uniaxial compressive strength (UCS) ranges from 13.48 to 47.80 MPa, and tensile strength (UTS) using the Brazilian disc method ranges from 1.30 to 3.70 MPa, with crack-dominated lavas being weaker than vesicle-dominated materials of equivalent porosity. UCS is lower in saturated conditions, whilst the impact of saturation on UTS is variable. UCS is between 6.8 and 17.3 times higher than UTS, with anisotropic samples forming each end member. The Young's modulus of dry samples ranges from 4.49 to 21.59 GPa and is systematically reduced in water-saturated tests. The interrelation of porosity, UCS, UTS and Young's modulus was modelled with good replication of the data. Acceleration of monitored acoustic emission (AE) rates during deformation was assessed by fitting Poisson point process models in a Bayesian framework. An exponential acceleration model closely replicated the tensile strength tests, whilst compressive tests tended to have relatively high early rates of AEs, suggesting failure forecast may be more accurate in tensile regimes, though with shorter warning times. The Gutenberg-Richter b-value has a negative correlation with connected porosity for both UCS and UTS tests which we attribute to different stress intensities caused by differing pore networks. b-value is higher for UTS than UCS, and typically decreases (positive Δb) during tests, with the exception of cataclastic samples in compression. Δb correlates positively with connected porosity in compression, and negatively in tension. Δb using a fixed sampling length may be a more useful metric for monitoring changes in activity at volcanoes than b-value with an arbitrary starting point. Using coda wave interferometry (CWI) we identify velocity reductions during mechanical testing in compression and tension, the magnitude of which is greater in more porous samples in UTS but independent of porosity in UCS, and which scales to both b-value and Δb. Yet, saturation obscures velocity changes caused by evolving material properties, which could mask damage accrual or source migration in water-rich environments such as volcanoes. The results of this study highlight that heterogeneity and anisotropy within a single system not only add uncertainty but also have a defining role in the channelling of fluid flow and localisation of strain that dictate a volcano's hazards and the geophysical indicators we use to interpret them.


2011 ◽  
Vol 8 (2) ◽  
pp. 551-560
Author(s):  
Baghdad Science Journal

In this study, composite materials were prepared using unsaturated polyester resin as binder with two types of fillers (sawdust and chopped reeds). The molding method is used to prepare sheets of UPE / sawdust composite and UPE / chopped reeds composite. The mechanical properties were studied including flexural strength and Young's modulus for the samples at normal conditions (N.C). The Commercial wood, UPE and its composite samples were immersed in water for about 30 days to find the weight gain (Mt%) of water for the samples, also to find the effect of water on their flexural strength and Young's modulus. The results showed that the samples of UPE / chopped reeds composite gained highest values of flexural strength (24.5 MPa) and Young's modulus (5.1 GPa) as compared with other composites at (N.C). The results showed that the wet samples of sawdust composite have lowest values of weight gain (Mt %) of water (0.043%) as compared with other composites after immersion. Also it’s showed a slight decrease in values of Young's modulus for all the samples after immersion as compared with the samples at (N.C). Finally it’s showed a slight decrease in values of flexural strength for all the samples except for the composite material formed from UPE / chopped reeds which showed an increase in the value of flexural strength after immersion, where the wet samples of UPE / chopped reeds composite gained (29 MPa) as compared with the samples at (N.C).


2018 ◽  
Vol 917 ◽  
pp. 52-56
Author(s):  
Jirapornchai Suksaeree

Recently, Thai herbs are widely used as medicine to treat some illnesses. Zingiber cassumunar Roxb., known by the Thai name “Plai”, is a popular anti-inflammatory, antispasmodic herbal body and muscle treatment. This research aimed to prepare herbal patches that incorporated the 3 g of crude Z. cassumunar oil. The herbal patches made from different polymer blends were 2 g of 3.5%w/v chitosan and 5 g of 20%w/v hydroxypropyl methylcellulose (HPMC), or 2 g of 3.5%w/v chitosan and 5 g of 20%w/v polyvinyl alcohol (PVA) using 2 g of glycerin as a plasticizer. They were prepared by mixing all ingredients in a beaker and produced by solvent casting method in hot air oven at 70±2oC. The completed herbal patches were evaluated for their mechanical properties including Young’s modulus, ultimate tensile strength, elongation at break, T-peel strength, and tack adhesion. The thickness of blank and herbal patches was 0.263-0.282 mm and 0.269-0.275 mm, respectively. Young’s modulus, ultimate tensile strength, elongation at break, T-peel strength, and tack adhesion were 104.73-142.71 MPa, 87.92-93.28 MPa, 154.39-174.98 %, 3.43-4.88 MPa, and 5.29-7.02 MPa, respectively, for blank patches, and 116.83-147.28 MPa, 89.49-100.47 MPa, 133.78-159.27 %, 2.01-3.98 MPa, and 4.03-5.19 MPa, respectively, for herbal patches. We prepared herbal blended patches made from chitosan/PVA or chitosan/HPMC polymer matrix blends incorporating the crude Z. cassumunar oil. They had good mechanical properties that might be developed for herbal medicinal application.


2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Xinguo Zhang ◽  
Shichuan Zhang

Cemented paste backfill containing coal gangue and fly ash (CGFACPB) is an emerging backfill technique for coal mines that allows environmentally hazardous coal gangue and fly ash to be reused in the underground goaf. Meanwhile, CGFACPB can provide an efficient ground support and reduce the surface subsidence. Due to the difference of consolidation environment between the laboratory and the field, the mechanical properties of the cemented paste backfill vary significantly. In this paper, the core specimens were collected from an underground coal mine where the CGFACPB was used for coal mining, and the mechanical properties of the collected specimens were investigated. The cores were obtained from the underground coal mine, and then the standard cylinders or discs were prepared in laboratory. The uniaxial compressive strength (UCS), Young’s modulus, and Poisson’s ratio were determined by the compression tests, and the tensile strength was achieved by the Brazilian test. Then the internal friction angle and cohesion were calculated using the improved Mohr–Coulomb strength criterion. The results showed the development of UCS can be divided into four stages, and the final long-term stable value was about 5.1 MPa. The development of Young’s modulus had similar trend. Young’s modulus had a range from 550 MPa to 750 MPa and the mean value of 675 MPa. Poisson’s ratio gradually increased with the underground curing duration and eventually approached the stable value of 0.18. The failure type of compression samples was mainly single-sided shear failure. The development of tensile strength can be divided into two stages, and the stable value of the tensile strength was about 1.05 MPa. The development of cohesion can be divided into four stages, and the stable value was about 1.75 MPa. The stable value of the internal friction angle was about 25°. This study can provide significant references for not only the long-term stability evaluation of CGFACPB in the field but also the design of optimal recipe of the cemented paste backfill (CPB).


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