Pneumatic Muscle: Geometry of the Cylindrical Membrane and The Power Characteristic Prognostic
The pneumatic muscle is a pneumatic motor of the single-acting reciprocating motion. It is designed to create apullingforce. Return of the pneumatic muscle to its original position is provided by elastic deformation of its shell. A cylindrical membrane with the hard bottom and the lid provides the basis of the pneumatic muscle.The membrane cord is formed in the process of helically shaped CU-braid of the threads made from the super-hard synthetic fibres (for example, Kevlar). After the cord is filled with an elastomer, a strong, deformable and elastic shell is formed. An excessive pressure applied to the internal cavity of the membrane arises an extension of the tangent diagonal and a simultaneous shortening of the axial diagonal in the diamond-shaped cell, which is formed as a result of braid of cord threads. This results in pneumatic muscle’s retraction up to 25% of its original length, while creating a sufficiently large contraction force, which depends significantly on the contraction value.Using the cord structure of the MAS series pneumatic muscles of the company “FESTO” as an example, we have investigated a diamond-shaped cell deformation of the membrane and have defined a numerical dependence of its internal diameter and the volume of the internal cavity of the pneumatic muscle on the contraction value. This allowed us to develop a mathematical model of an idealized cylindrical membrane whose dynamics does not take into account a deformation force of the elastomer, filling a diamond-shaped cell.The experimental studies of industrial samples of the MAS 10 family of pneumatic muscles, carried out using a specially designed unit, allowed us to obtain their force characteristics. In the numerical representation, these characteristics turned out to be 2.5 ... 3 times less than the force characteristics of the pneumatic muscle with an idealized membrane, thereby allowing us to draw conclusions that the elastomer deformation forces have a significant influence. There is a proposal to take into account the elastomer deformation effect on the force characteristics of the pneumatic muscle by dint of the correction factor available from a comparative estimate of the force characteristics of the idealized membrane and the normalized force characteristics of the pneumatic muscles of the MAS family.The results of the performed studies allow us to predict the force characteristics of pneumatic muscles at the stage of their design and in-service.