scholarly journals Investigation of The Anisotropic Behaviour of Laser Heat Treated Aluminium Blanks

2021 ◽  
Author(s):  
Antonio Piccininni ◽  
Attilio Lattanzi ◽  
Marco Rossi ◽  
Gianfranco Palumbo
Keyword(s):  
Room Temperature ◽  
Local Treatment ◽  
Material Model ◽  
Local Heat ◽  
Al Alloys ◽  
Al Alloy ◽  
Material Condition ◽  
Constitutive Material Model ◽  
Viable Approach ◽  
Definition Of

The continuous research for progressively lighter components moves the attention on the massive adoption of Al alloys. The achievement of such an ambitious goal passes through the definition of innovative manufacturing methodologies able to overcome some of the most hindering limitation of Al alloys, i.e. their poor formability at room temperature. A viable approach is based on the modification of the blank properties through a local heat treatment (to achieve an optimized spatial distribution of ductility/strength), so that the subsequent forming operation can be carried out at room temperature. The implementation of such approach relies on finite element simulations, where the use of a proper constitutive material model plays a fundamental role. In the present work an innovative methodology, already proposed by the authors in a previous research, is again adopted to enrich the characterization of a strain-hardenable Al alloy (AA5754), initially purchased in a pre-strained condition (H32), and locally annealed by means of a laser treatment: in particular, Thanks to the adoption of the DIC, the investigation of the anisotropy showed a strict correlation between the value of the Lankford parameter and the material condition reached at the end of the local treatment. The experimental data were fitted by a sigmoidal function and implemented in a modified Hill plasticity model for the simulation of the tensile test of a locally treated dogbone specimen, showing a good accordance with the experimental results.

Influence of Pulsed Current on the Tensile Behaviors of the 5XXX Aluminum Alloy

2014 ◽  
Vol 709 ◽  
pp. 399-402
Author(s):  
Jung Han Song ◽  
Seo Gou Choi
Keyword(s):  
Flow Stress ◽  
Room Temperature ◽  
Test System ◽  
Al Alloys ◽  
Electric Resistivity ◽  
Al Alloy ◽  
Challenging Problem ◽  
Specific Strength ◽  
High Specific Strength ◽  
Strength And Stiffness

Aluminum (Al) alloys have great potential as ideal structural materials because of their high specific strength and stiffness. However, Al alloys exhibit poor ductility at room temperature. Enhancing the formability is a very important and challenging problem to both automotive and manufacturing engineers. In this study, the electro-plastic effects, which is first discovered in 1960s, of 5xxx Al alloy sheets are investigated to improve the formability. To begin with, a test system is built up to carry out the tensile test with heavy electric current flowing through the specimen. The evolutions of the flow stress and the electric resistivity are obtained using this test system. The significant decrease in the flow stress caused by the heavy flowing through current is observed.

scholarly journals INVESTIGATION OF SUPERPLASTIC BEHAVIOR OF CERTAIN (Zn – Al) ALLOYS

2019 ◽  
Vol 18 (4) ◽  
pp. 604-615
Author(s):  
Sora H Abed ◽  
Abdul Wahid K Rajih ◽  
Ahmed O Al-Roubaiy
Keyword(s):  
Mechanical Properties ◽  
Cold Rolling ◽  
Room Temperature ◽  
Al Alloys ◽  
Al Alloy ◽  
Test Results ◽  
Superplastic Behavior ◽  
Partial Remelting ◽  
Hot Rolled ◽  
Hot Test

Super plasticity behavior finds applications in so many fields, for example the aerospacemanufacturing that is the main bazaar for super plasticity, but automotive, medical, sports,cookware and architectural applications have their share too. "In this work a study of thesuperplastic behavior of a new Zn-Al alloy was conducted. In addition to the investigation ofthe possible superplastic behavior of Zn-0.5Al alloy. These alloys were prepared by usinggravity and chill casting techniques. Zn-0.5Al alloy was subjected to hot rolling at 250 ºCand cold rolling at room temperature, while Zn-48Al alloy was also hot rolled at 250 ºC to20% reduction in the thickness of sample followed by partial remelting at 500 ºC. Severaltests were carried out such as physical, mechanical and chemical which include (XRF, XRD,OP, SEM, Microhardness (HV) and Tensile (cold, hot) test). Results showed that the"Zn-0.5Al alloy has poor mechanical properties and may not be regarded as a superplastic alloycompared with Zn-48Al alloy. The Zn-48Al alloy generally enhanced all properties. Themaximum elongation of (450%) was obtained in Zn-48Al alloy after thermomechanicalcontrolling process and partial remelting.

Influence of ageing treatment on microstructure, mechanical properties and adhesive wear behaviour of 6063 aluminium alloy

2014 ◽  
Vol 66 (4) ◽  
pp. 520-524 ◽  
Author(s):  
Serkan Büyükdoğan ◽  
Süleyman Gündüz ◽  
Mustafa Türkmen
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
High Speed ◽  
Al Alloys ◽  
Wear Behaviour ◽  
Al Alloy ◽  
Strain Ageing ◽  
Content Type ◽  
Static Strain ◽  
Structural Applications

Purpose – The paper aims to provide new observations about static strain ageing in aluminium (Al) alloys which are widely used in structural applications. Design/methodology/approach – The present work aims to provide theoretical and practical information to industries or researchers who may be interested in the effect of static strain ageing on mechanical properties of Al alloys. The data are sorted into the following sections: introduction, materials and experimental procedure, results and discussion and conclusions. Findings – Tensile strength, proof strength (0.2 per cent) and percentage elongation measurement were used to investigate the effect of strain ageing on the mechanical properties. Wear tests were performed by sliding the pin specimens, which were prepared from as-received, solution heat-treated, deformed and undeformed specimens after ageing, on high-speed tool steel (64 HRC). It is concluded that the variations in ageing time improved the strength and wear resistance of the 6063 Al alloy; however, a plastically deformed solution-treated alloy has higher strength and wear resistance than undeformed specimens for different ageing times at 180°C. Practical implications – A very useful source of information for industries using or planning to produce Al alloys. Originality/value – This paper fulfils an identified resource need and offers practical help to the industries.

scholarly journals A numerical approach for the modelling of forming limits in hot incremental forming of AZ31 magnesium alloy

2021 ◽  
Author(s):  
Davide Campanella ◽  
Gianluca Buffa ◽  
Ernesto Lo Valvo ◽  
Livan Fratini
Keyword(s):  
Room Temperature ◽  
Incremental Forming ◽  
Material Model ◽  
Numerical Approach ◽  
Forming Limit ◽  
Material Strength ◽  
Wall Angle ◽  
Analytical Expression ◽  
The Poor ◽  
Specific Material

AbstractMagnesium alloys, because of their good specific material strength, can be considered attractive by different industry fields, as the aerospace and the automotive one. However, their use is limited by the poor formability at room temperature. In this research, a numerical approach is proposed in order to determine an analytical expression of material formability in hot incremental forming processes. The numerical model was developed using the commercial software ABAQUS/Explicit. The Johnson-Cook material model was used, and the model was validated through experimental measurements carried out using the ARAMIS system. Different geometries were considered with temperature varying in a range of 25–400 °C and wall angle in a range of 35–60°. An analytical expression of the fracture forming limit, as a function of temperature, was established and finally tested with a different geometry in order to assess the validity.

Direct Cladding from Molten Metals of Aluminum and Magnesium Alloys Using a Tandem Horizontal Twin Roll Caster

2015 ◽  
Vol 772 ◽  
pp. 250-256 ◽  
Author(s):  
Hideto Harada ◽  
Shin Ichi Nishida ◽  
Mayumi Suzuki ◽  
Hisaki Watari ◽  
T. Haga
Keyword(s):  
Surface Condition ◽  
Hardness Test ◽  
Al Alloys ◽  
Mg Alloy ◽  
Al Alloy ◽  
Molten Metals ◽  
Electron Probe Micro Analyzer ◽  
Twin Roll Caster ◽  
Aluminum And Magnesium Alloys ◽  
Twin Roll

This paper describes direct cladding of magnesium (Mg) and aluminum (Al) alloys using a tandem horizontal twin roll caster that has three pairs of upper and lower rolls. Manufacturing conditions that are appropriate for fabricating Al/Mg and Al/Mg/Al cladded material were investigated. The surface condition of the cladded cast strip was examined. An electron probe micro analyzer was used to observe the interface between Al alloy and Mg alloy. The thickness of the mixed layer of Al and Mg alloy was 15μm, and how the materials were connected was clarified. Microscopic observation and backscattered electron analysis were used to investigate the cladding mechanisms of the Al and Mg alloy layers. Average hardness was determined using the Vickers hardness test at the Al layer and at the diffused layer between Mg and Al alloys. Cladding of Al/Mg alloy and A/Mg/Al alloy was possible using a tandem twin-roll caster. In addition, Al3Mg2 and Al12Mg17 phase precipitation at the interface of the Al and Mg alloys was confirmed during direct cladding from molten metals.

scholarly journals Identification of the LLDPE Constitutive Material Model for Energy Absorption in Impact Applications

Polymers ◽  
2021 ◽  
Vol 13 (10) ◽  
pp. 1537
Author(s):  
Luděk Hynčík ◽  
Petra Kochová ◽  
Jan Špička ◽  
Tomasz Bońkowski ◽  
Robert Cimrman ◽  
...  
Keyword(s):  
Strain Rate ◽  
Material Model ◽  
Low Density Polyethylene ◽  
Low Density ◽  
Linear Low Density Polyethylene ◽  
Stress Strain ◽  
Rate Dependent ◽  
Constitutive Material Model ◽  
Principal Directions ◽  
Constitutive Material

Current industrial trends bring new challenges in energy absorbing systems. Polymer materials as the traditional packaging materials seem to be promising due to their low weight, structure, and production price. Based on the review, the linear low-density polyethylene (LLDPE) material was identified as the most promising material for absorbing impact energy. The current paper addresses the identification of the material parameters and the development of a constitutive material model to be used in future designs by virtual prototyping. The paper deals with the experimental measurement of the stress-strain relations of linear low-density polyethylene under static and dynamic loading. The quasi-static measurement was realized in two perpendicular principal directions and was supplemented by a test measurement in the 45° direction, i.e., exactly between the principal directions. The quasi-static stress-strain curves were analyzed as an initial step for dynamic strain rate-dependent material behavior. The dynamic response was tested in a drop tower using a spherical impactor hitting a flat material multi-layered specimen at two different energy levels. The strain rate-dependent material model was identified by optimizing the static material response obtained in the dynamic experiments. The material model was validated by the virtual reconstruction of the experiments and by comparing the numerical results to the experimental ones.

Effects of the Duration of Potentiostatic Anodizing on the Corrosion Resistance and Surface Morphology of Films Formed on Mg-Al Alloys

2005 ◽  
Vol 486-487 ◽  
pp. 125-128 ◽  
Author(s):  
Seong Jong Kim ◽  
Seok Ki Jang ◽  
Jeong Il Kim
Keyword(s):  
Corrosion Resistance ◽  
Surface Morphology ◽  
Anodic Oxide ◽  
Al Alloys ◽  
Anodic Film ◽  
Al Alloy ◽  
Active Dissolution ◽  
Dissolution Reaction ◽  
Alloy Az91 ◽  
Morphology Of Films

The effects of the duration of potentiostatic anodizing on the corrosion resistance and surface morphology of anodic oxide films formed on Mg-Al alloy (AZ91) in 1 M NaOH were investigated. With the formation of an anodic film, the current density decreased gradually, started to stabilize at 300 s, and was relatively constant at 600 s. These results may be related to the increased time for catalysis of the active dissolution reaction, which not only enlarges the area covered by the anodic film, but also produces a more coherent, thicker film. The reference corrosion potentials of the anodic oxide film for AZ91 shifted in the noble direction with time. In general, the corrosion resistance characteristics were improved with anodizing time.

The Structure and Properties of Boundaries in Bicrystals of Boron-Doped Ni3(Al,l at% Ta)

1990 ◽  
Vol 213 ◽  
Author(s):  
M. J. Mills ◽  
S. H. Goods ◽  
S. M. Foiles
Keyword(s):  
Room Temperature ◽  
Tensile Ductility ◽  
Al Alloy ◽  
Boron Doped ◽  
Transmission Electron ◽  
Temperature Heat ◽  
Atomistic Calculations ◽  
Rate Of Cooling ◽  
Temperature Heat Treatment ◽  
Ductile State

ABSTRACTThe effect of boron on the structure and macroscopic properties of an isolated grain boundary in bicrystals of a non-stoichiometric Ni3Al alloy (76 at% Ni, 23 at% Al, 1 at%Ta) has been studied. The room temperature tensile ductility and fracture mode of the bicrystals varies dramatically with the rate of cooling after elevated temperature heat treatment. In the absence of significant segregation of boron to the boundary, the bicrystals fail via brittle interfacial fracture with little or no ductility. When the segregation of boron to the boundary is maximized, the bicrystals are highly ductile. High resolution transmission electron microscopy reveals that this ductile state is achieved without the formation of a detectable region of compositional disorder at the boundary. Atomistic calculations using a Monte Carlo scheme predict that only partial disordering of the planes immediately adjacent to the boundary should occur for Ni-rich alloys both with and without boron. These results suggest that the presence of boron causes an increase in the cohesive energy of the boundaries rather than a change in the local compositional ordering.

STRUCTURE AND MAGNETIC PROPERTIES OF MECHANICAL ALLOYED Mn-15at.%Al

2013 ◽  
Vol 12 (01) ◽  
pp. 1350006
Author(s):  
AHMED E. HANNORA ◽  
FARIED F. HANNA ◽  
LOTFY K. MAREI
Keyword(s):  
Thermal Analysis ◽  
Room Temperature ◽  
Average Crystallite Size ◽  
Al Alloy ◽  
X Ray Diffraction ◽  
X Ray ◽  
Milled Sample ◽  
Powder Samples ◽  
Xrd Patterns ◽  
Method Analysis

Mechanical alloying (MA) method has been used to produce nanocrystallite Mn -15at.% Al alloy. X-ray diffraction (XRD) patterns for the as-milled elemental α- Mn and aluminum powder samples show a mixture of α + β- MnAl phases after 20 h of milling and changes to a dominant β- MnAl phase structure after 50 h. An average crystallite size of 40 nm was determined from Hall–Williamson method analysis after 5 h of milling. Moreover, the thermal analysis results using differential thermal analysis (DTA), suggested a possible phase transformation after 20 h of milling. Isothermal treatments are carried in the temperature range of 450°C to 1000°C. Room-temperature vibrating sample magnetometer (VSM) measurements of the hysteretic response revealed that the saturation magnetization Bs and coercivity Hc for 10 h ball milled sample are ~ 2.1 emu/g and ~ 92 Oe, respectively.

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