scholarly journals The Effect of Asymmetry on Strain Distribution, Microstructure and Texture of Multilayer Aluminum Composites Formed by Roll-Bonding

2020 ◽  
Vol 7 ◽  
Author(s):  
D. C. C. Magalhães ◽  
J. B. Rubert ◽  
O. M. Cintho ◽  
V. L. Sordi ◽  
A. M. Kliauga
Keyword(s):  
Accumulative Roll Bonding ◽  
Electron Backscatter Diffraction ◽  
Shear Bands ◽  
High Strength ◽  
X Ray Diffraction ◽  
Element Analysis ◽  
Roll Bonding ◽  
Refined Microstructure ◽  
Composite Shear ◽  
Backscatter Diffraction

AA1050/AA7050 multilayered composite sheets with a proportion of 1:1 were produced by Accumulative Roll Bonding (ARB) and Asymmetric Accumulative Roll-Bonding (AARB), using up to 8 cycles and intermediate annealing treatments at 500°C. The main purpose was to produce one composite sheet with high strength and moderate ductility, taking advantage of the mechanical properties of these aluminum alloys. Microstructural features were investigated in order to evaluate the potential to achieve a refined microstructure and the development of structural patterns. The strain distributions as a function of friction and asymmetry were simulated by finite element analysis. Texture was evaluated by X-ray diffraction and electron backscatter diffraction. A continuous layer pattern was obtained by ARB, up to 6 cycles but after 8 cycles shear bands fragmented the harder layers. In the early AARB cycles, the bending and necking of the AA7050 layers yielded a wavy-pattern. The shear strain in the AARB process has a strong influence on achieving a wavy-pattern, more than the flow stress differences of the alloys in the composite. Shear texture increased with the degree of the layers’ discontinuity. Different sources of shear contributed to the formation of microstructural patterns: the shear due to asymmetry, the frictional shear at roll-sheet interface and at the central layer interface and the shear at the layers’ interface. In addition, the ARB process achieved a better interfacial adhesion at the middle interface and higher strength and elongation than the AARB process.

Accumulative Roll Bonding: Forming Behavior, Tailored Properties and Upscaling Approach

2014 ◽  
Vol 907 ◽  
pp. 3-16
Author(s):  
Marion Merklein ◽  
Wolfgang Böhm
Keyword(s):  
Finite Element ◽  
Accumulative Roll Bonding ◽  
High Strength ◽  
Accurate Information ◽  
Plastic Behavior ◽  
Stress Strain ◽  
Element Analysis ◽  
Roll Bonding ◽  
Heat Treated ◽  
Strain Paths

The Accumulative Roll Bonding (ARB) process enables the manufacturing of high strength sheet metals with outstanding mechanical properties by repeated rolling. However, the significant increase in strength leads to loss in ductility, especially regarding aluminum alloys of the 6000 series. The low formability obviously limits the implementation of these sheet products for formed components in automotive applications. To enhance formability, a local short term heat treatment according to the Tailored Heat Treated Blanks technology is used. For the finite element based design of forming operations accurate information about the plastic behavior of these tailored materials is required. Therefore, different stress - strain paths are considered using the tensile test and the layer compression test. In this context, heat treated and non-heat treated specimens out of ARB processed AA6016 were tested at room temperature. With the experimental results true stress strain curves and yield loci determined from different criteria and represented in a principal stress state were established. Regarding the experimental setup of the ARB process, an upscaling is essential for the production of sufficiently large strips to cut out blanks for the forming of components such as B-pillars. However, this requires the adaptation of the different process steps of the ARB process. In this context, the surface treatment before rolling of such large sheets is investigated, since it is particularly relevant for obtaining a strong bonding between the sheets. Another aspect is the investigation of the rolling process using the finite element analysis. In this regard, a thermal mechanical coupled simulation model of the roll bonding operation will be developed for the evaluation of different material combinations, different process temperatures and varying roller geometries. These investigations will enable the production of lightweight automotive components made of ARB processed high strength aluminum sheet metal with tailored properties.

scholarly journals Fabricate of High-Strength and High-Conductivity Cu–Cr–Si Alloys through ECAP-Bc and Aging Heat Treatment

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1603 ◽  
Author(s):  
Tingbiao Guo ◽  
Junjie Wang ◽  
Yibo Wu ◽  
Xiaoyang Tai ◽  
Zhi Jia ◽  
...  
Keyword(s):  
Electrical Conductivity ◽  
Electron Backscatter Diffraction ◽  
Aging Treatment ◽  
High Strength ◽  
High Conductivity ◽  
Grain Structure ◽  
X Ray Diffraction ◽  
Angular Pressing ◽  
The Matrix ◽  
Backscatter Diffraction

The effect of equal channel angular pressing (ECAP) through the route Bc and aging treatment on the grain structure and properties of the Cu–1Cr–0.2Si alloy was investigated. Microstructure was detected by scanning electron microscopy (SEM), x-ray diffraction (XRD), and electron backscatter diffraction (EBSD) and the mechanical properties and electrical conductivity were tested. Results shown that after ECAP, accompanying the grains refined to nano-and submicron-structure, the Cr particles were gradually spread along the grain boundaries (GBs), aging treatment promoted Cr particles dispersed in the matrix. ECAP greatly increased the ultimate tensile strength (UTS) while having a small effect on the conductivity, and aging treatment increased electrical conductivity. The stable {111}<110> texture after ECAP and the lower dislocation density after aging treatment maybe the main reasons for the high conductivity of the material.

Microstructure and Microtexture Evolution of Invar Alloy after Cross Accumulative Roll Bonding (CARB) Compared to ARB

2016 ◽  
Vol 879 ◽  
pp. 744-749 ◽  
Author(s):  
Kamel Tirsatine ◽  
Hiba Azzeddine ◽  
Thierry Baudin ◽  
Anne Laure Helbert ◽  
Francois Brisset ◽  
...  
Keyword(s):  
Accumulative Roll Bonding ◽  
Volume Fraction ◽  
Electron Backscatter Diffraction ◽  
Rolling Direction ◽  
Grain Structure ◽  
Subgrain Structure ◽  
Roll Bonding ◽  
Ni Alloy ◽  
Backscatter Diffraction ◽  
Microstructure And Microtexture

The microstructure and microtexture evolution of a Fe-36%Ni alloy processed by cross accumulative roll-bonding was investigated using Electron BackScatter Diffraction. Deformation led to the development of elongated ultrafine grains parallel to the rolling direction that subsequently became more equiaxed. The grains were more effectivelly refined after CARB than after ARB processing. The grain aspect ratio (l/L) decreased (which means a trend towards elongated sub-grain structure) after 2 and 3 CARB processing cycles and then increased (which means a trend towards equiaxed subgrain structure) from 4 to 5 cycles. The fraction of HAGB, CSL boundaries and the estimated deformed volume fraction gradually increased with increasing number of CARB cycles. Copper-type texture was observed after CARB odd cycles (RD//RD), while after even cycles (RD//TD) a new texture component named H ({012}<221>) was observed.

Mechanical Properties and Aging Behavior of Ultrafine Grained Al-Ag Alloy Fabricated by Accumulative Roll-Bonding

2014 ◽  
Vol 794-796 ◽  
pp. 851-856
Author(s):  
Tadashiege Nagae ◽  
Nobuhiro Tsuji ◽  
Daisuke Terada
Keyword(s):  
Mechanical Properties ◽  
Grain Refinement ◽  
Accumulative Roll Bonding ◽  
Precipitation Hardening ◽  
Tensile Elongation ◽  
Solution Treatment ◽  
High Strength ◽  
Subsequent Aging ◽  
Roll Bonding ◽  
Ultrafine Grained

Accumulative roll-bonding (ARB) process is one of the severe plastic deformation processes for fabricating ultrafine grained materials that exhibit high strength. In aluminum alloys, aging heat treatment has been an important process for hardening materials. In order to achieve good mechanical properties through the combination of grain refinement hardening and precipitation hardening, an Al-4.2wt%Ag binary alloy was used in the present study. After a solution treatment at 550°C for 1.5hr, the alloy was severely deformed by the ARB process at room temperature (RT) up to 6 cycles (equivalent strain of 4.8). The specimens ARB-processed by various cycles (various strains) were subsequently aged at 100, 150, 200, 250°C, and RT. The hardness of the solution treated (ST) specimen increased by aging. On the other hand, hardness of the ARB processed specimen decreased after aging at high temperatures such as 250°C. This was probably due to coarsening of precipitates or/and matrix grains. The specimen aged at lower temperature showed higher hardness. The maximum harnesses achieved by aging for the ST specimen, the specimens ARB processed by 2 cycles, 4 cycles and 6 cycles were 55HV, 71HV, 69HV and 65HV, respectively. By tensile tests it was shown that the strength increased by the ARB process though the elongation decreased significantly. However, it was found that the tensile elongation of the ARB processed specimens was improved by aging without sacrificing the strength. The results suggest that the Al-Ag alloy having large elongation as well as high strength can be realized by the combination of the ARB process for grain refinement and the subsequent aging for precipitation hardening.

scholarly journals Stable and Metastable Phase Equilibria Involving the Cu6Sn5 Intermetallic

2021 ◽  
Author(s):  
A. Leineweber ◽  
M. Löffler ◽  
S. Martin
Keyword(s):  
Phase Equilibria ◽  
Electron Backscatter Diffraction ◽  
Metastable Phase ◽  
Stable Phase ◽  
X Ray Diffraction ◽  
X Ray ◽  
Heat Treated ◽  
Ordered Phases ◽  
Backscatter Diffraction ◽  
Kinetics Of

Abstract Cu6Sn5 intermetallic occurs in the form of differently ordered phases η, η′ and η′′. In solder joints, this intermetallic can undergo changes in composition and the state of order without or while interacting with excess Cu and excess Sn in the system, potentially giving rise to detrimental changes in the mechanical properties of the solder. In order to study such processes in fundamental detail and to get more detailed information about the metastable and stable phase equilibria, model alloys consisting of Cu3Sn + Cu6Sn5 as well as Cu6Sn5 + Sn-rich melt were heat treated. Powder x-ray diffraction and scanning electron microscopy supplemented by electron backscatter diffraction were used to investigate the structural and microstructural changes. It was shown that Sn-poor η can increase its Sn content by Cu3Sn precipitation at grain boundaries or by uptake of Sn from the Sn-rich melt. From the kinetics of the former process at 513 K and the grain size of the η phase, we obtained an interdiffusion coefficient in η of (3 ± 1) × 10−16 m2 s−1. Comparison of this value with literature data implies that this value reflects pure volume (inter)diffusion, while Cu6Sn5 growth at low temperature is typically strongly influenced by grain-boundary diffusion. These investigations also confirm that η′′ forming below a composition-dependent transus temperature gradually enriches in Sn content, confirming that Sn-poor η′′ is metastable against decomposition into Cu3Sn and more Sn-rich η or (at lower temperatures) η′. Graphic Abstract

Microstructure and Texture Evolution in Nickel during Accumulative Roll Bonding

2016 ◽  
Vol 879 ◽  
pp. 454-458 ◽  
Author(s):  
Jia Qi Duan ◽  
Md Zakaria Quadir ◽  
Michael Ferry
Keyword(s):  
Grain Boundaries ◽  
Accumulative Roll Bonding ◽  
Texture Evolution ◽  
Shear Bands ◽  
Rolling Direction ◽  
Sample Surface ◽  
Deformation Texture ◽  
Roll Bonding ◽  
Equiaxed Grains ◽  
Electron Back Scattered Diffraction

Microstructure and texture evolution of commercially pure Ni processed by accumulative roll-bonding (ARB) up to eight cycles were studied using electron back scattered diffraction (EBSD). During ARB processing, the original coarse equiaxed grains were gradually transformed into refined lamellar grains along the rolling direction (RD). Shear bands started forming after three cycles. The fraction of low angle grain boundaries (LAGBs) increased after the first and second cycle because of orientation spreading within the original grains. However, their fraction decreased with the evolution of high angle grain boundaries (HAGBs) during subsequent deformations, until saturation was reached after six cycles. Overall, the typical deformation texture components (S, Copper and Brass) were enhanced up to six ARB cycles and then only Copper was further strengthened. At higher cycles a higher Copper concentration was found near sample surface than the interiors due to a high frictional shear of ARB processing.

Mitrofanovite, Pt3Te4, a new mineral from the East Chuarvy deposit, Fedorovo–Pana intrusion, Kola Peninsula, Russia

2018 ◽  
Vol 83 (4) ◽  
pp. 523-530 ◽  
Author(s):  
Victor V. Subbotin ◽  
Anna Vymazalová ◽  
František Laufek ◽  
Yevgeny E. Savchenko ◽  
Chris J. Stanley ◽  
...  
Keyword(s):  
Kola Peninsula ◽  
Electron Backscatter Diffraction ◽  
New Mineral ◽  
Synthetic Analogue ◽  
X Ray Diffraction ◽  
X Ray ◽  
Structural Identity ◽  
Polarised Light ◽  
Fe Alloys ◽  
Backscatter Diffraction

AbstractMitrofanovite, Pt3Te4, is a new telluride discovered in low-sulfide disseminated ore in the East Chuarvy deposit, Fedorovo–Pana intrusion, Kola Peninsula, Russia. It forms anhedral grains (up to ~20 μm × 50 μm) commonly in intergrowths with moncheite in aggregates with lukkulaisvaaraite, kotulskite, vysotskite, braggite, keithconnite, rustenburgite and Pt–Fe alloys hosted by a chalcopyrite–pentlandite–pyrrhotite matrix. Associated silicates are: orthopyroxene, augite, olivine, amphiboles and plagioclase. Mitrofanovite is brittle; it has a metallic lustre and a grey streak. Mitrofanovite has a good cleavage, along {001}. In plane-polarised light, mitrofanovite is bright white with medium to strong bireflectance, slight pleochroism, and strong anisotropy on non-basal sections with greyish brown rotation tints; it exhibits no internal reflections. Reflectance values for the synthetic analogue of mitrofanovite in air (Ro, Re’ in %) are: 58.4, 54.6 at 470 nm; 62.7, 58.0 at 546 nm; 63.4, 59.1 at 589 nm; and 63.6, 59.5 at 650 nm. Fifteen electron-microprobe analyses of mitrofanovite gave an average composition: Pt 52.08, Pd 0.19, Te 47.08 and Bi 0.91, total 100.27 wt.%, corresponding to the formula (Pt2.91Pd0.02)Σ2.93(Te4.02Bi0.05)Σ4.07 based on 7 atoms; the average of eleven analyses on synthetic analogue is: Pt 52.57 and Te 47.45, total 100.02 wt.%, corresponding to Pt2.94Te4.06. The density, calculated on the basis of the formula, is 11.18 g/cm3. The mineral is trigonal, space group R$\overline 3 $m, with a = 3.9874(1), c = 35.361(1) Å, V = 486.91(2) Å3 and Z = 3. The crystal structure was solved and refined from the powder X-ray-diffraction data of synthetic Pt3Te4. Mitrofanovite is structurally and chemically related to moncheite (PtTe2). The strongest lines in the powder X-ray diffraction pattern of synthetic mitrofanovite [d in Å (I) (hkl)] are: 11.790(23)(003), 5.891(100)(006), 2.851(26)(107), 2.137(16)(1013), 2.039(18)(0114), 1.574(24)(0120), 1.3098(21)(0027). The structural identity of natural mitrofanovite with synthetic Pt3Te4 was confirmed by electron backscatter diffraction measurements on the natural sample. The mineral name is chosen to honour Felix P. Mitrofanov, a Russian geologist who was among the first to discover platinum-group element mineralisation in the Fedorova–Pana complex.

scholarly journals Initiation and short crack growth behaviour of environmentally induced cracks in AA5083 H131 investigated across time and length scales

2019 ◽  
Vol 37 (5) ◽  
pp. 469-481 ◽  
Author(s):  
Visweswara C. Gudla ◽  
Alistair Garner ◽  
Malte Storm ◽  
Parmesh Gajjar ◽  
James Carr ◽  
...  
Keyword(s):  
Electron Backscatter Diffraction ◽  
Three Dimensional ◽  
High Strength ◽  
Time Lapse ◽  
Growth Behaviour ◽  
Spectroscopy Analysis ◽  
Crack Growth Behaviour ◽  
Rate Testing ◽  
X Ray Computed ◽  
Backscatter Diffraction

AbstractEnvironmentally induced cracking (EIC) in a sensitized high-strength AA5083 H131 alloy has been investigated using time-lapse synchrotron X-ray computed tomography combined with post-mortem correlative characterization. Small corrosion features deliberately introduced in a pre-exposure step were found to be the site of initiation for over 95% of the 44 EIC cracks that developed under slow strain rate testing. Detailed analysis using three-dimensional electron backscatter diffraction and energy-dispersive spectroscopy analysis of a single crack confirmed the intergranular nature of the cracks from the start and that the pre-exposure corrosion was associated with an α-AlFeMnSi particle cluster. It also appears that several cracks may have initiated at this site, which later coalesced to form the 300-μm-long crack that ultimately developed. Of further note is the fact that initiation of the EIC cracks across the sample started below the yield strength and continued beyond the ultimate tensile strength. The most rapid crack propagation occurred during sample extension following a period of fixed displacement.

Analysis and characterization by electron backscatter diffraction of microstructural evolution in the adiabatic shear bands in Fe–Cr–Ni alloys

2009 ◽  
Vol 24 (8) ◽  
pp. 2617-2627 ◽  
Author(s):  
Huajie Yang ◽  
Yongbo Xu ◽  
Yasuaki Seki ◽  
Vitali F. Nesterenko ◽  
Marc André Meyers
Keyword(s):  
Microstructural Evolution ◽  
Electron Backscatter Diffraction ◽  
Shear Bands ◽  
Adiabatic Shear ◽  
Adiabatic Shear Bands ◽  
Localized Deformation ◽  
Ni Alloys ◽  
Electron Backscatter ◽  
Backscatter Diffraction ◽  
Equiaxed Grains

The microstructural evolution inside adiabatic shear bands in Fe–Cr–Ni alloys dynamically deformed (strain rates > 104 s−1) by the collapse of an explosively driven, thick-walled cylinder under prescribed strain conditions was examined by electron backscatter diffraction. The observed structure within the bands consisted of both equiaxed and elongated grains with a size of ∼200 nm. These fine microstructures can be attributed to recrystallization; it is proposed that the elongated grains may be developed simultaneously with localized deformation (dynamic recrystallization), and the equiaxed grains may be formed subsequently to deformation (static recrystallization). These recrystallized structures can be explained by a rotational recrystallization mechanism.

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