scholarly journals Towards Functional Parts by Binder Jetting Calcium-Sulphate with Thermal Treatment Post-Processing

Materials ◽  
2020 ◽  
Vol 13 (17) ◽  
pp. 3818
Author(s):  
María Ángeles Castro-Sastre ◽  
Ana Isabel Fernández-Abia ◽  
Janik Piep ◽  
Pablo Rodríguez-González ◽  
Joaquín Barreiro

The objective of our research is to improve the properties of calcium-sulphate hemihydrate parts printed by binder jetting. In this paper, we show the thermal treatment results when using temperature time ramps on binder-jetted ceramic parts without infiltrating. The results show that the mechanical properties of printed parts are improved substantially. Two different thermal cycles were investigated for their effect on the dehydration process of CaSO4·½H2O using infrared analysis. The thermal-treated samples were compared with respect to porosity, surface roughness, compression strength and dimensional and weight variation. The proposed thermal treatment significantly improves the compression strength in a short time, guaranteeing dimensional stability while providing a good surface. This improvement in mechanical properties offers a great chance for using binder-jetted parts as functional components, for example, in the casting field or the medical sector (scaffolds).

2021 ◽  
pp. 51942
Author(s):  
Phornwalan Nanthananon ◽  
Siriporn Tanodekaew ◽  
Passakorn Tesavibul ◽  
Supalak Manotham ◽  
Pakkanun Kaewkong ◽  
...  

2020 ◽  
Vol 78 (5) ◽  
pp. 841-848
Author(s):  
Rulong Cao ◽  
Juhani Marttila ◽  
Veikko Möttönen ◽  
Henrik Heräjärvi ◽  
Pekka Ritvanen ◽  
...  

Abstract Low density and poor mechanical performance often limit utilisation of sawn wood from fast-growing plantation forests. Thermo-hygro-mechanical modification (THM) of timber is one innovation for improving the properties of light-weight wood species. The objective of this study was to determine the effects of THM and subsequent thermal treatment on dry density, modulus of elasticity (MOE), compression strength, Brinell hardness, and swelling behaviour in immersion tests on two fast-growing Vietnamese species, acacia (Acacia mangium) and rubberwood (Hevea brasiliensis). Test boards were modified in an industrial kiln, in which a tangential thickness compression of 14% and 12% were aimed for acacia and rubberwood, respectively, either with or without subsequent thermal treatment at 210 °C. Dry density, MOE, Brinell hardness, compression strength, and dimensional changes in water immersion tests of specimens were measured from the modified and unmodified reference materials, the latter ones being kiln dried at 50 °C. The results showed that the responses of the mechanical properties were more evident for rubberwood than for acacia. In rubberwood, the MOE and compression strength of wood thermo-hygro-mechanically modified with or without thermal treatment were higher than those of kiln-dried reference specimens throughout the thickness profile. In case of acacia, similar differences between the modified and reference specimens were observed only in the surface layer. Density and Brinell hardness of thermo-hygro-mechanically modified rubberwood were higher than those of reference specimens, but after thermal treatment they did not differ from (acacia) or were lower (rubberwood) than those of THM specimens. Post-compression thermal treatment increased the hydrophobicity of THM specimens.


2020 ◽  
Vol 78 (5) ◽  
pp. 871-878
Author(s):  
Feliz Nhacila ◽  
Eunice Sitoe ◽  
Ernesto Uetimane ◽  
Alberto Manhica ◽  
Andrade Egas ◽  
...  

Abstract Mozambique’s large pool of tropical hardwoods is hampered by the prevalence of low-grade tree species along with a lack of cost-effective processing technologies to improve timber properties. Brachystegia spiciformis and Julbernadia globiflora are the most abundant tree species in terms of volume in the country, but with limited use due to their low timber quality. In this study, thermal modification at three different temperatures (215 °C; 230 °C; 245 °C) was applied for 2 h to the timber of both species, followed by measurement of a set of physical and mechanical wood properties. The results show that the originally light-coloured sapwood of both tree species darkened gradually as the intensity of thermal modification increased. Additionally, from untreated samples to the highest thermal treatment level, timber of B. spiciformis incurred a maximum mass loss of 27%, while oven-dry density was reduced from 0.65 to 0.56 g/cm3 and equilibrium moisture content (EMC) changed from 7 to 3%. Timber of J. globiflora had a mass loss of 23% after the highest treatment level, an oven-dry density reduction of 0.81 to 0.74 g/cm3 and an EMC decrease from 8 to 3%. The changes in mechanical properties from reference samples to the highest thermal treatment level were also significant. For B. spiciformis, MOE decreased by 10.2%, MOR by 50.8%, compression strength parallel to the grain by 29.2% and Brinell hardness by 23.5%. Timber of J. globiflora followed the same trend with an MOE decrease by 6.9%, an MOR decrease by 53.2% and a decrease in compression strength parallel to the grain by 21.9%. All tested wood properties showed significant responses to thermal modification after the most intensive treatment level had been applied. Despite the degradation of mechanical properties in both species, an optimal combination of temperature and treatment time could be achieved. The recorded changes of the tested wood properties in both species could increase the range of applications; the new colour resembled that of highly sought-after tropical hardwoods.


2017 ◽  
Vol 5 (2) ◽  
pp. 20-30
Author(s):  
Zaman Khalil Ibrahim

In this research aluminum matrix composites (AMCs) was reinforced by titanium carbide (TiC) particles and was produced. Powder metallurgy technique (PM) has been used to fabricate AMCs reinforced with various amounts (0%, 4%, 8%, 12%, 16% and 20% volume fraction) of TiC particles to study the effect of different volume fractions on mechanical properties of the Al-TiC composites. Measurements of compression strength and hardness showed that mechanical properties of composites increased with an increase in volume fraction of TiC Particles. Al-20 % vol. TiC composites exhibited the best properties with hardness value (97HRB) and compression strength value (275Mpa).


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1767
Author(s):  
Yuhong Jiao ◽  
Jianfeng Zhu ◽  
Xuelin Li ◽  
Chunjie Shi ◽  
Bo Lu ◽  
...  

Al matrix composite, reinforced with the in situ synthesized 3C–SiC, MgAl2O4, and MgO grains, was produced via the casting process using phenolic resin pyrolysis products in flash mode. The contents and microstructure of the composites’ fracture characteristics were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Mechanical properties were tested by universal testing machine. Owing to the strong propulsion formed in turbulent flow in the pyrolysis process, nano-ceramic grains were formed in the resin pyrolysis process and simultaneously were homogeneously scattered in the alloy matrix. Thermodynamic calculation supported that the gas products, as carbon and oxygen sources, had a different chemical activity on in situ growth. In addition, ceramic (3C–SiC, MgAl2O4, and MgO) grains have discrepant contents. Resin pyrolysis in the molten alloy decreased oxide slag but increased pores in the alloy matrix. Tensile strength (142.6 ± 3.5 MPa) had no change due to the cooperative action of increased pores and fine grains; the bending and compression strength was increasing under increased contents of ceramic grains; the maximum bending strength was 378.2 MPa in 1.5% resin-added samples; and the maximum compression strength was 299.4 MPa. Lath-shaped Si was the primary effect factor of mechanical properties. The failure mechanism was controlled by transcrystalline rupture mechanism. We explain that the effects of the ceramic grains formed in the hot process at the condition of the resin exist in mold or other accessory materials. Meanwhile, a novel ceramic-reinforced Al matrix was provided. The organic gas was an excellent source of carbon, nitrogen, and oxygen to in situ ceramic grains in Al alloy.


2016 ◽  
Vol 688 ◽  
pp. 44-49 ◽  
Author(s):  
Iveta Čabalová ◽  
František Kačík ◽  
Tereza Tribulová

Samples prepared from oak (Quercusrobur L.) wood were exposed to heat treatment at temperatures of 160, 180, 200 and 220 oC for 3, 6, 9 and 12 hours. In both untreated and thermally treated wood there were determined extractives and lignin by National Renewable Energy Laboratory (NREL) procedures, cellulose by Seifert's method, holocellulose according to Wise, hemicelluloses as difference between holocellulose and cellulose. Monosaccharides were determined by high performance liquid chromatography (NREL).The results show that hemicelluloses are less stable at thermal treatment than cellulose. The amounts of lignin and extractives rose by increasing both temperature and time of the treatment while the amounts of hemicelluloses decreased. Thermal treatment also resulted in significant decreases of the yields of non-glucosic saccharides. Degradation of carbohydrates can cause the deterioration of mechanical properties of wood.


2007 ◽  
Vol 561-565 ◽  
pp. 1657-1660 ◽  
Author(s):  
Masataka Hakamada ◽  
Mamoru Mabuchi

Nanoporous gold was fabricated by dealloying and their pore characteristics were further modified by thermal or acid treatment. The fabricated nanoporous gold had a ligament size of approximately 5 nm. Thermal treatment on the nanoporous gold increased the ligament size to approximately 500 nm. During the thermal treatment, ligaments are bonded across the cracks which had been generated during the dealloying. Acid treatment also increased the ligament size to approximately 500 nm; however, the acid treatment had a different effect on the pore characteristics from the thermal treatment. As a result, nanoporous gold prism microassembly with anisotropic structure was spontaneously fabricated by the acid treatment. The mechanical properties of nanoporous gold were also examined. It is estimated that the yield strength of nanosized ligaments in nanoporous gold is very high and close to the ideal strength of gold.


Holzforschung ◽  
2009 ◽  
Vol 63 (4) ◽  
Author(s):  
Stefanie Stanzl-Tschegg ◽  
Wilfried Beikircher ◽  
Dieter Loidl

Abstract Thermal modification is a well established method to improve the dimensional stability and the durability for outdoor use of wood. Unfortunately, these improvements are usually accompanied with a deterioration of mechanical performance (e.g., reduced strength or higher brittleness). In contrast, our investigations of the hardness properties in the longitudinal direction of beech wood revealed a significant improvement with thermal modification. Furthermore, we applied instrumented indentation tests on different hierarchical levels of wood structure (growth ring and cell wall level) to gain closer insights on the mechanisms of thermal treatment of wood on mechanical properties. This approach provides a variety of mechanical data (e.g., elastic parameters, hardness parameters, and viscoelastic properties) from one single experiment. Investigations on the influence of thermal treatment on the mechanical properties of beech revealed similar trends on the growth ring as well as the on the cell wall level of the wood structure.


Author(s):  
G.V. Shlyakhova ◽  
◽  
A.V. Bochkareva ◽  
M.V. Nadezhkin ◽  
◽  
...  

This study presents experimental results of structural analysis, such as phase composition, grains size assessment, strength and hardness of Ni-SPAN-C alloy 902 after various heat treatment modes (hardening and aging for stress relaxation). A thermal treatment mode has been selected to obtain higher physical and mechanical properties of the elinvar alloy. It is shown that the improvement of the alloy structure in thermal treatment occurs due to the thermic stresses, as well as the formation and dissolution of intermetallides.


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