scholarly journals Corrosion Characteristics of Rolling Oil on the Rolled Copper Foil

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4933
Author(s):  
Lei Xia ◽  
Yan Li ◽  
Shen Zhao ◽  
Sang Xiong ◽  
Zhengyi Jiang

Static corrosion experiments were carried out to investigate the corrosion of each kind of component in the rolling oil on the rolled copper foil. The surface morphology and chemical composition of corrosion products were detected by a digital camera, scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and X-ray photoelectron spectroscopy (XPS). The results showed that the maximum corrosion rate of rolled copper foil in the base stock and friction modifiers (butyl stearate and dodecanol) was close to zero, while that of rolled copper foil in the N-containing borate, phosphate and the fully formulated rolling oil were 0.17, 1.12 and 0.78 mm/a, respectively. The color of rolled copper foil changing from pink into purple-black when corroded in the N-containing borate. The composition of it was mainly CuO and Cu2O with some N-containing borate adsorbed on it. However, the color and composition of the corroded copper foil in the phosphate were similar to that of the original copper foil. It was complicated for the corroded copper foil in the fully formulated rolling oil, which showed characteristics both in the N-containing borate and in the phosphate according to different positions. It indicated that there might be little corrosion for the base stock and friction modifiers on the rolled copper foil. It might mainly be extreme pressure additives (N-containing borate and phosphate) that caused the corrosion of rolled copper foil. There might be competition between N-containing borate and phosphate for the corrosion of rolled copper foil in the fully formulated rolling oil, resulting in a lower corrosion rate compared with that in the phosphate.

Nanomaterials ◽  
2019 ◽  
Vol 9 (4) ◽  
pp. 587 ◽  
Author(s):  
Yan-Dong Guo ◽  
Jun-Feng Su ◽  
Ru Mu ◽  
Xin-Yu Wang ◽  
Xiao-Long Zhang ◽  
...  

Graphene has attracted attention in the material field of functional microcapsules because of its excellent characteristics. The content and state of graphene in shells are critical for the properties of microcapsules, which are greatly affected by the charge adsorption equilibrium. The aim of this work was to investigate the effect of pH value on the microstructure and properties of self-assembly graphene microcapsules in regard to chemical engineering. Microcapsule samples were prepared containing liquid paraffin by a self-assembly polymerization method with graphene/organic hybrid shells. The morphology, average size and shell thickness parameters were investigated for five microcapsule samples fabricated under pH values of 3, 4, 5, 6 and 7. The existence and state of graphene in dry microcapsule samples were analyzed by using methods of scanning electron microscope (SEM), transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS). Fourier Transform Infrared Spectoscopy (FT-IR) and Energy Dispersive Spectrometer (EDS) were applied to analyze the graphene content in shells. These results proved that graphene had existed in shells and the pH values greatly influenced the graphene deposition on shells. It was found that the microcapsule sample fabricated under pH = 5 experienced the largest graphene deposited on shells with the help of macromolecules entanglement and electrostatic adherence. This microcapsules sample had enhanced thermal stability and larger thermal conductivity because of additional graphene in shells. Nanoindentation tests showed this sample had the capability of deforming resistance under pressure coming from the composite structure of graphene/polymer structure. Moreover, more graphene decreased the penetrability of core material out of microcapsule shells.


Author(s):  
Vaidyanathan Krishnan ◽  
J. S. Kapat ◽  
Y. H. Sohn ◽  
V. H. Desai

In recent times, the use of coal gas in gas turbines has gained a lot of interest, as coal is quite abundant as a primary source of energy. However, use of coal gas produces a few detrimental effects that need closer attention. This paper concentrates on one such effect, namely hot corrosion, where trace amounts of sulfur can cause corrosion (or sulfidation) of hot and exposed surfaces, thereby reducing the life of the material. In low temperature hot corrosion, which is the focus of this paper, transport of SO2 from the hot gas stream is the primary process that leads to a chain of events, ultimately causing hot corrosion. The corrosion rate depends on SO2 mass flux to the wall as well as wall surface temperature, both of which are affected in the presence of any film cooling. An analytical model is developed to describe the associated transport phenomena of both heat and mass in the presence of film cooling The model predicts how corrosion rates may be affected under operating conditions. It is found that although use of film cooling typically leads to lower corrosion rate, there are combinations of operating parameters under which corrosion rate can actually increase in the presence of film cooling.


Catalysts ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 10
Author(s):  
Yang Dang ◽  
Yu Cheng ◽  
Yukun Zhou ◽  
Yifei Huang ◽  
Kaige Wang

The treatment of organic dye contaminants in wastewaters has now becoming more imperative. Fenton-like degradation of methylene blue (MB) and methyl orange (MO) in aqueous solution was investigated by using a nanostructure that a layer of CuCl2 nanoflake film grown on the top surface of nanoporus anodic alumina substrate (nano-PAA-CuCl2) as catalyst. The new nano-PAA-CuCl2 composite was fabricated with self-assembly approach, that is, a network porous structure film composed of CuCl2 nanoflake grown on the upper surface of nanoporous anodic alumina substrate, and the physical and chemical properties are characterized systematically with the X-ray diffraction (XRD), field emission scanning electron microscope (FE-SEM), and high-resolution transmission electron microscopy (HRTEM), Energy Dispersive Spectrometer (EDS), X-ray photoelectron spectroscopy (XPS). The experimental results showed that the nano-PAA-CuCl2 catalyst presented excellent properties for the degradation of two typical organic pollutants such as MB and MO, which were almost completely degraded with 8 × 10−4mol/L nano-PAA-CuCl2 catalyst after 46 min and 60 min at reaction conditions of H2O2 18 mM and 23 mM, respectively. The effects of different reaction parameters such as initial pH, H2O2 concentration, catalyst morphology and temperature were attentively studied. And more, the stability and reusability of nano-PAA-CuCl2 were examined. Finally, the mechanism of MB and MO degradation by the nano-PAA-CuCl2/H2O2 system was proposed, based on the experimental data of the BCA and the temperature-programmed reduction (H2-TPR) and theoretical analysis, the reaction kinetics belonged to the pseudo-first-order equation. This new nanoporous composite material and preparation technology, as well as its application in Fenton-like reaction, provide an effective alternative method with practical application significance for wastewater treatment.


CORROSION ◽  
10.5006/2558 ◽  
2017 ◽  
Vol 74 (5) ◽  
pp. 543-550 ◽  
Author(s):  
Luiza Esteves ◽  
Mônica M.A.M. Schvartzman ◽  
Wagner Reis da Costa Campos ◽  
Vanessa F.C. Lins

Specimens of lean duplex and duplex stainless steel were exposed at 200°C in industrial white liquor from a Brazilian kraft mill using an autoclave to simulate the same conditions of digester processing. Tafel extrapolation method and weight loss were used to evaluate corrosion behavior of duplex steel in white liquor. The higher alloy steel, although presenting a lower corrosion rate than the lean duplex, presents a more severe selective attack on ferrite, at 200°C and 1.8 MPa, after Tafel extrapolation method in industrial white liquor.


2014 ◽  
Vol 941-944 ◽  
pp. 212-215
Author(s):  
Tao Zheng ◽  
Jing Tao Han

The oxidation behavior of SUS310S austenitic stainless steels was studied in isothermal conditions at different temperatures between 800oC and 1100oC for 96h in air. The oxidation kinetics was analyzed, the surface and cross-section of the oxide scale grown by oxidation were characterized by using scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), X-ray diffusion (XRD) and X-ray photoelectron spectroscopy (XPS). The SUS310S steel has high oxidation resistance at 800oC and with the increase of the temperature, the parabolic rate constants is constantly increasing. Examination of the morphology and composition of oxide layers reveals a double-layer structure, The inner layer is mainly chromium oxide (Cr2O3) and is covered by an uneven thinness outer layer of manganese-chromium or iron-chromium spinel oxide.


2021 ◽  
Vol 1016 ◽  
pp. 592-597
Author(s):  
Masato Ikoma ◽  
Taiki Morishige ◽  
Tetsuo Kikuchi ◽  
Ryuichi Yoshida ◽  
Toshihide Takenaka

Mg alloys are very attractive materials for transportation industry due to their toughness and lightness. Recycling Mg alloys is desired for energy saving that otherwise would be required to produce its primary metal. However, secondary produced Mg tends to contain a few impurity elements that deteriorate its corrosion resistance. For example, contamination of Mg alloy by Cu induces second phase of Mg2Cu and it works as strong cathode, resulting in the corrosion rate rapidly increasing. It was previously reported that the corrosion resistance of Mg with impurity Cu was remarkably improved by addition of alloying element Zn. Addition of Zn into Mg formed MgZn2 phase and incorporated Cu into MgZn2 phase instead of Mg2Cu formation. In this way, since Zn serves to improve the corrosion resistance of Mg, Mg alloy with high Zn concentration may form a lot of MgZn2 and may have better corrosion resistance even with high Cu concentration. In this work, the corrosion behavior of Mg-6mass%-1mass%Al (ZA61) with different Cu content up to 1mass% was investigated. As a result, ZA61-1.0Cu had much lower corrosion rate compared to Mg-0.2%Cu and the corrosion rate was almost the same as that of pure Mg.


2012 ◽  
Vol 61 (12) ◽  
pp. 723-728 ◽  
Author(s):  
Sharmishtha Khalkar ◽  
DiptiNarayan Bhowmick ◽  
Amit Pratap

Polymers ◽  
2019 ◽  
Vol 11 (3) ◽  
pp. 418 ◽  
Author(s):  
Shuning Liu ◽  
Chenchen Liu ◽  
Changyu Liu ◽  
Ling Tu ◽  
Yong You ◽  
...  

Barium titanate (BT) and polyarylene ether nitrile (PEN) nanocomposites with enhanced dielectric properties were obtained by using carboxylatedzinc phthalocyanine (ZnPc-COOH) buffer as the plasticizer. Carboxylated zinc phthalocyanine, prepared through hydrolyzing ZnPc in NaOH solution, reacted with the hydroxyl groups on the peripheral of hydrogen peroxide treated BT (BT-OH) yielding core-shell structured BT@ZnPc. Thermogravimetric analysis (TGA), transmission electron microscopy (TEM), TEM energy dispersive spectrometer mapping, scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and Fourier transform infrared (FTIR) demonstrated successful preparation of BT@ZnPc. The fabricated BT@ZnPc was incorporated into the PEN matrix through the solution casting method. Rheological measurements demonstrated that the ZnPc-COOH buffer can improve the compatibility between BT and PEN effectively. With the existence of the ZnPc-COOH buffer, the prepared BT@ZnPc/PEN nanocomposites exhibit a high dielectric constant of 5.94 and low dielectric loss (0.016 at 1000 Hz). BT@ZnPc/PEN dielectric composite films can be easily prepared, presenting great application prospects in the field of organic film capacitors.


2020 ◽  
Vol 12 (6) ◽  
pp. 810-814 ◽  
Author(s):  
Xiao-Lei Song ◽  
Yi-Lin Wu ◽  
Si-Ran Zhang ◽  
Zhi Chen ◽  
Yong-Gui Li

Multi-structured NdFe2O4 magnetic nanoparticles (NPs) were successfully prepared at different reaction times through a convenient solvothermal method. The microstructure and elemental composition of the NPs were characterized using powder X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) technique. An energy dispersive spectrometer (EDS) was connected to a scanning electron microscope to determine the weight and atomic percent of the prepared products. Subsequently, high-resolution transmission electron microscopy (HR/TEM) and TEM were performed at 3, 7, 11, and 15 h to elucidate the synthetic mechanism of the rare-earth element Nd doped in Fe3O4. The magnetic activities of the NPs were evaluated using a vibrating sample magnetometer (VSM). XRD, EDS, and XPS analyses show that Nd was successfully doped into Fe3O4 without breaking its crystal structure. Procedural single-crystal nanosheets and final spherical particles of NdFe2O4 were verified by TEM. The magnetic parameters of the products were further analyzed using the VSM.


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