scholarly journals Structural Application of Lightweight Panels Made of Waste Cardboard and Beech Veneer

Materials ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 5064
Author(s):  
Vassil Jivkov ◽  
Ralitsa Simeonova ◽  
Petar Antov ◽  
Assia Marinova ◽  
Boryana Petrova ◽  
...  

In recent years, the furniture design trends include ensuring ergonomic standards, development of new environmentally friendly materials, optimised use of natural resources, and sustainably increased conversion of waste into value-added products. The circular economy principles require the reuse, recycling or upcycling of materials. The potential of reusing waste corrugated cardboard to produce new lightweight boards suitable for furniture and interior applications was investigated in this work. Two types of multi-layered panels were manufactured in the laboratory from corrugated cardboard and beech veneer, bonded with urea-formaldehyde (UF) resin. Seven types of end corner joints of the created lightweight furniture panels and three conventional honeycomb panels were tested. Bending moments and stiffness coefficients in the compression test were evaluated. The bending strength values of the joints made of waste cardboard and beech veneer exhibited the required strength for application in furniture constructions or as interior elements. The joints made of multi-layer panels with a thickness of 51 mm, joined by dowels, demonstrated the highest bending strength and stiffness values (33.22 N∙m). The joints made of 21 mm thick multi-layer panels and connected with Confirmat had satisfactory bending strength values (10.53 N∙m) and Minifix had the lowest strength values (6.15 N∙m). The highest stiffness values (327 N∙m/rad) were determined for the 50 mm thick cardboard honeycomb panels connected by plastic corner connector and special screw Varianta, and the lowest values for the joints made of 21 mm thick multi-layer panels connected by Confirmat (40 N∙m/rad) and Minifix (43 N∙m/rad), respectively. The application of waste corrugated cardboard as a structural material for furniture and interiors can be improved by further investigations.

Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 220
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
George I. Mantanis

The potential of producing eco-friendly, formaldehyde-free, high-density fiberboard (HDF) panels from hardwood fibers bonded with urea-formaldehyde (UF) resin and a novel ammonium lignosulfonate (ALS) is investigated in this paper. HDF panels were fabricated in the laboratory by applying a very low UF gluing factor (3%) and ALS content varying from 6% to 10% (based on the dry fibers). The physical and mechanical properties of the fiberboards, such as water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), internal bond strength (IB), as well as formaldehyde content, were determined in accordance with the corresponding European standards. Overall, the HDF panels exhibited very satisfactory physical and mechanical properties, fully complying with the standard requirements of HDF for use in load-bearing applications in humid conditions. Markedly, the formaldehyde content of the laboratory fabricated panels was extremely low, ranging between 0.7–1.0 mg/100 g, which is, in fact, equivalent to the formaldehyde release of natural wood.


Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4196
Author(s):  
Sofia Gonçalves ◽  
João Ferra ◽  
Nádia Paiva ◽  
Jorge Martins ◽  
Luísa H. Carvalho ◽  
...  

Lignin is a widely abundant renewable source of phenolic compounds. Despite the growing interest on using it as a substitute for its petroleum-based counterparts, only 1 to 2% of the global lignin production is used for obtaining value-added products. Lignosulphonates (LS), derived from the sulphite pulping process, account for 90% of the total market of commercial lignin. The most successful industrial attempts to use lignin for wood adhesives are based on using this polymer as a partial substitute in phenol-formaldehyde or urea-formaldehyde resins. Alternatively, formaldehyde-free adhesives with lignin and lignosulphonates have also been developed with promising results. However, the low number of reactive sites available in lignin’s aromatic ring and high polydispersity have hindered its application in resin synthesis. Currently, finding suitable crosslinkers for LS and decreasing the long pressing time associated with lignin adhesives remains a challenge. Thus, several methods have been proposed to improve the reactivity of lignin molecules. In this paper, techniques to extract, characterize, as well as improve the reactivity of LS are addressed. The most recent advances in the application of LS in wood adhesives, with and without combination with formaldehyde, are also reviewed.


2020 ◽  
Vol 10 (15) ◽  
pp. 5253 ◽  
Author(s):  
Wen Jiang ◽  
Stergios Adamopoulos ◽  
Reza Hosseinpourpia ◽  
Jure Žigon ◽  
Marko Petrič ◽  
...  

Bark as a sawmilling residue can be used for producing value-added chemicals and materials. This study investigated the use of partially liquefied bark (PLB) for producing particleboard with or without synthetic adhesives. Maritime pine (Pinus pinaster Ait.) bark was partially liquefied in the presence of ethylene glycol and sulfuric acid. Four types of particleboard panels were prepared with a PLB content of 4.7%, 9.1%, 20%, and 33.3%, respectively. Another five types of particleboard panels were manufactured by using similar amounts of PLB and 10 wt.% of melamine–urea–formaldehyde (MUF) adhesives. Characterization of bark and solid residues of PLB was performed by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and automated vapor sorption (AVS). Mechanical and physical properties of the particleboard were tested according to the European standards EN 310 for determining modulus of elasticity and bending strength, EN 317 for determining thickness swelling after immersion in water, and EN 319 for determining internal bond strength. The results showed that the increase in PLB content improved the mechanical strength for the non-MUF boards, and the MUF-bonded boards with up to 20% of PLB met the requirements for interior uses in dry conditions according to EN 312. The non-MUF boards containing 33.3% of PLB and the MUF-bonded boards showed comparable thickness swelling and water absorption levels compared to the reference board.


Holzforschung ◽  
2016 ◽  
Vol 70 (12) ◽  
pp. 1135-1138 ◽  
Author(s):  
Dominika Janiszewska ◽  
Iwona Frąckowiak ◽  
Karolina Mytko

Abstract Four types of industrial waste from wood processing, namely a mixed hardwood-softwood powder, pine and beech sawdust, and bark were liquefied and tested as binders for particleboards (PB) made of recycled wood. The liquefaction reaction was carried out at elevated temperature with a mixture of solvents from polyhydroxyl alcohols such as glycerine and propylene glycol, and p-toluenesulfonic acid as a catalyst. Then the liquefied woods (LWs) were characterized in terms of their suitability for PB production as a partial substitute for synthetic urea-formaldehyde (UF) resin. The standard properties of PBs such as tensile strength, bending strength and modulus of elasticity, density, moisture content, swelling after 24 h, water absorption, and formaldehyde content were measured. All tests were performed in comparison to a standard PB bonded by UF resin. It was demonstrated that the substitution of UF resin up to 20% of LW did not have a significant effect on the mechanical properties. PB made of recycled wood produced with LW possessed good mechanical properties that meet the European standard quality demands for PBs.


Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2775 ◽  
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Neno Trichkov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
...  

The potential of ammonium lignosulfonate (ALS) as an eco-friendly additive to urea–formaldehyde (UF) resin for manufacturing high-density fiberboard (HDF) panels with acceptable properties and low free formaldehyde emission was investigated in this work. The HDF panels were manufactured in the laboratory with very low UF resin content (4%) and ALS addition levels varying from 4% to 8% based on the mass of the dry wood fibers. The press factor applied was 15 s·mm−1. The physical properties (water absorption and thickness swelling), mechanical properties (bending strength, modulus of elasticity, and internal bond strength), and free formaldehyde emission were evaluated in accordance with the European standards. In general, the developed HDF panels exhibited acceptable physical and mechanical properties, fulfilling the standard requirements for HDF panels for use in load-bearing applications. Markedly, the laboratory-produced panels had low free formaldehyde emission ranging from 2.0 to 1.4 mg/100 g, thus fulfilling the requirements of the E0 and super E0 emission grades and confirming the positive effect of ALS as a formaldehyde scavenger. The thermal analyses performed, i.e., differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), and derivative thermogravimetry (DTG), also confirmed the main findings of the research. It was concluded that ALS as a bio-based, formaldehyde-free adhesive can be efficiently utilized as an eco-friendly additive to UF adhesive formulations for manufacturing wood-based panels under industrial conditions.


2018 ◽  
Vol 28 (5) ◽  
pp. 1681-1684
Author(s):  
Georgi Toskov ◽  
Ana Yaneva ◽  
Stanko Stankov ◽  
Hafize Fidan

The European Commission defines the bioeconomy as "the production of renewable biological resources and the conversion of these resources and waste streams into value added products, such as food, feed, bio-based products and bioenergy. Its sectors and industries have strong innovation potential due to their use of a wide range of sciences, enabling and industrial technologies, along with local and implied knowledge." The Bulgarian food industry faces a lot of challenges on the local and national level, which have direct influence on the structure of the production companies. Most of the enterprises from the food sector produce under foreign brands in order to be flexible partners to the large Bulgarian retail chains. The small companies from the food sector are not able to develop as an independent competitive producer on the territory of their local markets. This kind of companies rarely has a working strategy for positioning on new markets. In order to consolidate their already built positions for long period of time, the producers are trying to optimize their operations in a short term. However, the unclear vision of the companies for the business segment does not allow them to fully develop. Tourism in Bulgaria is a significant contributor to the country's economy.


2020 ◽  
Vol 4 (7) ◽  
pp. 3726-3731
Author(s):  
Fenghui Ye ◽  
Jinghui Gao ◽  
Yilin Chen ◽  
Yunming Fang

Electroreduction of CO2 into value-added products is a promising technique in which the structure of the catalyst plays a crucial role.


2020 ◽  
Vol 9 (1) ◽  
pp. 55
Author(s):  
María Florencia Eberhardt ◽  
José Matías Irazoqui ◽  
Ariel Fernando Amadio

Stabilization ponds are a common treatment technology for wastewater generated by dairy industries. Large proportions of cheese whey are thrown into these ponds, creating an environmental problem because of the large volume produced and the high biological and chemical oxygen demands. Due to its composition, mainly lactose and proteins, it can be considered as a raw material for value-added products, through physicochemical or enzymatic treatments. β-Galactosidases (EC 3.2.1.23) are lactose modifying enzymes that can transform lactose in free monomers, glucose and galactose, or galactooligosacharides. Here, the identification of novel genes encoding β-galactosidases, identified via whole-genome shotgun sequencing of the metagenome of dairy industries stabilization ponds is reported. The genes were selected based on the conservation of catalytic domains, comparing against the CAZy database, and focusing on families with β-galactosidases activity (GH1, GH2 and GH42). A total of 394 candidate genes were found, all belonging to bacterial species. From these candidates, 12 were selected to be cloned and expressed. A total of six enzymes were expressed, and five cleaved efficiently ortho-nitrophenyl-β-galactoside and lactose. The activity levels of one of these novel β-galactosidase was higher than other enzymes reported from functional metagenomics screening and higher than the only enzyme reported from sequence-based metagenomics. A group of novel mesophilic β-galactosidases from diary stabilization ponds’ metagenomes was successfully identified, cloned and expressed. These novel enzymes provide alternatives for the production of value-added products from dairy industries’ by-products.


RSC Advances ◽  
2021 ◽  
Vol 11 (40) ◽  
pp. 25010-25017
Author(s):  
Li Lu ◽  
Yan Wang ◽  
Tianhua Li ◽  
Supeng Wang ◽  
Shoulu Yang ◽  
...  

Reactions between CaCO3 and CH2O2 during polycondensation of UF resin produce Ca2+. Ionic bond complexation binds Ca2+ with UF resin. The UF resin crystalline percentage decreases from 26.86% to 22.71%. IB strength of resin bonded fiberboard increases from 0.75 to 0.94 MPa.


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