TECHNOLOGICAL PROCESS OF PROCESSING COMPOSITES USING THE DEVELOPED DESIGN OF THE CUTTER FOR ROUGH TURNING

2020 ◽  
Vol 5 ◽  
pp. 41-45
Author(s):  
I.V. TITOVA ◽  
A.N. KONOPLIN
Keyword(s):  
Composite Materials ◽  
Technological Process ◽  
Cutting Tool ◽  
Physical And Mechanical Properties ◽  
Mechanical Processing ◽  
Hard Materials ◽  
Optimal Geometry ◽  
Cutting Head ◽  
Front Angle ◽  
Rough Turning

The article considers the technological process of mechanical processing of composite materials. The characteristic of composite materials and their physical and mechanical properties is given. The rationale for the need to improve the design of the cutting tool is given. The design of the cutting head has been developed for the cutting process. It consists of a rough and finishing incisors. To determine the optimal geometry of these incisors, 20 incisors of each type were manufactured with a modified geometry. Experiments with changing the values of the back and front corners were carried out. Recommended minimum front angle values for soft and hard materials. The radius of rounding of the roughing tool is recommended. The technological process of processing composite materials is given. The design of the roughing tool is described in detail, which largely eliminates the disadvantages of processing, increases productivity, improves quality, and increases durability.

scholarly journals IMPROVEMENT OF TECHNOLOGICAL PROCESS OF MACHINING WITH THE DESIGN OF THE CUTTER FOR FINISH TURNING

2020 ◽  
Vol 5 (10) ◽  
pp. 84-90
Author(s):  
I. Titova ◽  
A. Konoplin
Keyword(s):  
Composite Materials ◽  
Technological Process ◽  
Cutting Tool ◽  
Physical And Mechanical Properties ◽  
Cutting Process ◽  
Design Parameters ◽  
Mechanical Processing ◽  
Reinforced Plastics ◽  
Cutting Head ◽  
Finishing Tool

The technological process of mechanical processing of composite materials is considered. A brief description of composite materials, their physical and mechanical properties, and their structure is studied. The features of processing of glass-reinforced plastics carbon fiber reinforced plastics, organic plastics and bioplastics are reflected. The processing of composites will be difficult due to reinforcement schemes, different fiber directions and types of continuous fiber laying. All this leads to certain requirements that will be imposed on the tool and its wear rate. Tool wear consists of different types of wear – adhesive, fatigue, abrasive-mechanical, chemical. When carrying out the cutting process, it is necessary to take into account the direction of reinforcement, and therefore the direction of processing of the cutting tool. Depending on the state of the surface layer, the cutting tool required for mechanical processing is considered. The justification of the need to improve the design of the cutting tool is given. The design of the cutting head has been developed for the cutting process. It consists of roughing and finishing cutters. The values of the design parameters of the tool head are considered and selected. The optimal cutting depth for the finishing tool is determined. The geometric parameters of the finishing tool are selected experimentally, the purpose of which is to provide the required quality of processing. Using experiments, the values of the angle of deviation of the main cutting edge from the horizontal plane are found. The design of the finishing tool is described in detail, which largely eliminates the disadvantages of processing. The appearance of a leading crack when turning with a finishing tool is excluded.

scholarly journals Application of waste wood of processing in-dustries in the manufacture of construction materials with specific properties

10.12737/6294 ◽  
2014 ◽  
Vol 4 (3) ◽  
pp. 220-229
Author(s):  
Ветошкин ◽  
Yuriy Vetoshkin ◽  
Яцун ◽  
Irina Yatsun ◽  
Шишкина ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Technological Process ◽  
Construction Materials ◽  
Physical And Mechanical Properties ◽  
Total Production ◽  
Waste Wood ◽  
X Ray ◽  
Wood Processing ◽  
Wood Particles

Currently, the share of wood based materials with specific properties in total production is significant and it is increasing every year. Cre-ation of composite materials based on wood particles with the inclusion of their design of the various components allows to obtain mate-rials with specific properties. The Department of Mechanical wood processing of USFEU de-veloped a design of PLITOTREN material with specific properties (protection against X-ray radiation). The technological process of manufacturing the material is presented, basic physical and mechanical properties of the plate are obtained, and scope of the material, taking into account the specific properties is proposed.

COMPARATIVE CHARACTERISTICS OF PHYSICAL AND MECHANICAL PROPERTIES OF COMPOSITE MATERIALS AND HIGH-STRENGTH STEEL 30FGSN2A

2020 ◽  
Author(s):  
I.R. Antypes ◽  
◽  
V.V. Zaitsev ◽  
Keyword(s):  
Composite Materials ◽  
High Strength Steel ◽  
Critical Stress ◽  
Physical And Mechanical Properties ◽  
High Strength ◽  
Aviation Industry ◽  
Specific Strength ◽  
Aircraft Landing ◽  
Carbon Plastics ◽  
Aircraft Landing Gear

Currently, the use of composite materials is increasingly used in various areas of the national economy, including the aviation industry. The materials of this article are devoted to the study of the use of composite materials for the manufacture of aircraft landing gear in comparison with the traditionally used brand of steel. As a result of the work carried out, it was found that the slope made of carbon fiber showed a critical stress twice as high as its design made of 30xgsn2a steel. In addition, carbon plastics are superior to high-strength steel in terms of specific strength, stiffness, and tensile strength.

scholarly journals Physical and Mechanical Properties of Natural Leaf Fiber-Reinforced Epoxy Polyester Composites

Polymers ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1369
Author(s):  
Sanjeev Kumar ◽  
Lalta Prasad ◽  
Vinay Kumar Patel ◽  
Virendra Kumar ◽  
Anil Kumar ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Synthetic Fibre ◽  
Low Cost ◽  
Fibre Length ◽  
Physical And Mechanical Properties ◽  
Natural Fibres ◽  
Risk Environment ◽  
Insulation Property ◽  
Natural Leaf

In recent times, demand for light weight and high strength materials fabricated from natural fibres has increased tremendously. The use of natural fibres has rapidly increased due to their high availability, low density, and renewable capability over synthetic fibre. Natural leaf fibres are easy to extract from the plant (retting process is easy), which offers high stiffness, less energy consumption, less health risk, environment friendly, and better insulation property than the synthetic fibre-based composite. Natural leaf fibre composites have low machining wear with low cost and excellent performance in engineering applications, and hence established as superior reinforcing materials compared to other plant fibres. In this review, the physical and mechanical properties of different natural leaf fibre-based composites are addressed. The influences of fibre loading and fibre length on mechanical properties are discussed for different matrices-based composite materials. The surface modifications of natural fibre also play a crucial role in improving physical and mechanical properties regarding composite materials due to improved fibre/matrix adhesion. Additionally, the present review also deals with the effect of silane-treated leaf fibre-reinforced thermoset composite, which play an important role in enhancing the mechanical and physical properties of the composites.

scholarly journals Effect of Structural Differences on the Mechanical Properties of 3D Integrated Woven Spacer Sandwich Composites

Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4284
Author(s):  
Lvtao Zhu ◽  
Mahfuz Bin Rahman ◽  
Zhenxing Wang
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Three Dimensional ◽  
Sheet Thickness ◽  
Physical And Mechanical Properties ◽  
Sandwich Composites ◽  
Computed Tomography Images ◽  
And Performance ◽  
Industrial Textiles ◽  
Load Conditions

Three-dimensional integrated woven spacer sandwich composites have been widely used as industrial textiles for many applications due to their superior physical and mechanical properties. In this research, 3D integrated woven spacer sandwich composites of five different specifications were produced, and the mechanical properties and performance were investigated under different load conditions. XR-CT (X-ray computed tomography) images were employed to visualize the microstructural details and analyze the fracture morphologies of fractured specimens under different load conditions. In addition, the effects of warp and weft direction, face sheet thickness, and core pile height on the mechanical properties and performance of the composite materials were analyzed. This investigation can provide significant guidance to help determine the structure of composite materials and design new products according to the required mechanical properties.

Effect of Wood Filler Concentration on Physical and Mechanical Properties of PLA-Based Composites

2021 ◽  
Vol 887 ◽  
pp. 110-115
Author(s):  
G.A. Sabirova ◽  
R.R. Safin ◽  
N.R. Galyavetdinov
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Elastic Modulus ◽  
Composite Materials ◽  
Impact Strength ◽  
Wood Flour ◽  
Experimental Studies ◽  
Physical And Mechanical Properties ◽  
Filler Concentration ◽  
High Concentration

This paper presents the findings of experimental studies of the physical and mechanical properties of wood-filled composites based on polylactide (PLA) and vegetable filler in the form of wood flour (WF) thermally modified at 200-240 °C. It also reveals the dependence of the tensile strength, impact strength, bending elastic modulus, and density of composites on the amount of wood filler and the temperature of its thermal pre-modification. We established that an increase in the concentration of the introduced filler and the degree of its heat treatment results in a decrease of the tensile strength, impact strength and density of composite materials, while with a lower binder content, thermal modification at 200 °C has a positive effect on bending elastic modulus. We also found that 40 % content of a wood filler heated to 200 °C is sufficient to maintain relatively high physical and mechanical properties of composite materials. With a higher content of a wood filler, the cost can be reduced but the quality of products made of this material may significantly deteriorate. However, depending on the application and the life cycle of this product, it is possible to develop a formulation that includes a high concentration of filler.

scholarly journals TECHNOLOGICAL FEATURES OF PARTS WITH COMPLEX SURFACES MACHINING

2018 ◽  
Vol 22 (1) ◽  
pp. 71-77
Author(s):  
E. A. Kudryashov ◽  
I. М. Smirnov ◽  
D. V. Grishin
Keyword(s):  
Technological Process ◽  
High Efficiency ◽  
Field Tests ◽  
Physical And Mechanical Properties ◽  
The Body ◽  
Complex Surfaces ◽  
Creep Feed ◽  
Cutting Tool Design ◽  
Assembly Component ◽  
Container Type

The complexity of the technology of machining by cutting complex surfaces of parts heterogeneous in terms of physical and mechanical properties and different machinability, and, in particular, of metals (aluminum) and plastics (polyurethane and polyethylene), which form an assembly component, a section of the container-type countermine system is defined in the paper. The description of technological process operations of machining of a basic detail of an item, the body, is given. Features, the presence of which creates not only difficulties in the implementation of the technological process of manufacturing a base part, but is not permissible in the operation of a defense-purpose item are revealed. The article proposes design and technological solutions for the use of a new cutting tool design, capable to eliminate errors of creep feed drilling, avoid sticking of the material of the protective shell and casing on the active cutting part, exclude damage to the contact body and thereby ensure the specified performance of the item , Field tests of a container-type countermine system with basic parts manufactured using the new tool and technology have shown high efficiency of the decisions taken.

scholarly journals METHOD OF SAMPLE MANUFACTURING FROM MULTILAYER COMPOSITE MATERIALS FOR STUDYING THEIR MECHANICAL PROPERTIES

2018 ◽  
pp. 16-23
Author(s):  
Alsaid Mazen ◽  
Ali Salamekh
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
Polymer Composite ◽  
Testing Machine ◽  
Physical And Mechanical Properties ◽  
Polymer Composite Materials ◽  
Technological Parameters ◽  
Cutting Out ◽  
Method Of Production ◽  
Economic Considerations

In the last decades there is increasing the need to apply polymer composite materials in different industries, particularly in shipbuilding. There are developing single structures made from polymer composite materials to be used on board ships. The article focuses on technology of manufacturing slabs from polymer composite materials to carry out mechanical testing in the laboratory special standard units. Mechanical properties of polymer composite materials depend on molding technologies. There has been described a technology of sample manufacturing from polymer composite materials reinforced with glass fiber mat with fiberglass plastics. The technique of testing the specified samples for tensile strength has been considered. The sizes and shapes of the samples as well as the technological parameters of the manufacturing process have been validated, depending on the standard requirements and the technological features of the testing machine. The physical and mechanical properties of the components that make up the composite materials are considered. The sequence of stacking layers for preparation of plates from composite materials is indicated. The dimensions of the plates for cutting out finished samples are determined, depending on the method of production. The way of laying plates from composite materials has been chosen on the base of economic considerations and conditions of accessibility. The obtained results of mechanical properties can be used in solving problems of application of polymer composite materials in shipbuilding, for example, in manufacturing superstructures of some dry cargo vessels.

METAL COMPOSITE MATERIALS BASED ON TITANIUM ALLOYS, REINFORCED WITH REFRACTORY PARTICLES (review)

2021 ◽  
pp. 36-45
Author(s):  
E.I. Krasnov ◽  
◽  
V.M. Serpova ◽  
L.G. Khodykin ◽  
A.V. Gololobov ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Composite Materials ◽  
Literature Review ◽  
Titanium Alloys ◽  
Chemical Nature ◽  
Physical And Mechanical Properties ◽  
Metal Composite ◽  
The Matrix ◽  
Metal Composite Materials

Presents a literature review in the field of methods for strengthening titanium and its alloys by introducing various refractory particles into the matrix. The main problematic issues related to the chemical nature of refractory particles and titanium alloys that arise during hardening are briefly described. The main structural, physical and mechanical properties and morphology of such metal composite materials are described. The dependence of the influence of various refractory particles and their amount, as well as the effect of heat treatment on the physical and mechanical properties of microns based on titanium alloys, is presented.

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