Zeit- und kostenoptimierter Serienanlauf von Werkzeugen*/Time- and cost-optimized ramp-up of series production tools – Digital process support for reducing the effort and cycle time of correction loops

2018 ◽  
Vol 108 (11-12) ◽  
pp. 796-801
Author(s):  
G. Schuh ◽  
C. Kelzenberg ◽  
J. Wiese ◽  
F. Stracke

Der Werkzeugbau kann bei der Produkteinführung entscheidend zu mehr Effizienz in Bezug zu Kosten und Zeit beitragen. Hinsichtlich der Optimierung der werkzeugbauseitigen Wertschöpfung birgt besonders der Serienanlauf der Werkzeuge aufgrund hoher Zeit- und Kostenanteile umfangreiches Potenzial. Die digitale Prozessunterstützung stellt in diesem Zusammenhang einen maßgeblichen Optimierungsansatz dar. Neben einer verbesserten Prozesssynchronisation lassen sich Lerneffekte standort- und projektübergreifend nutzen.   Tool making plays a decisive role in the realization of time and cost advantages of new products. With regard to the optimization of the tool shop’s added value, the qualification and ramp-up of tools holds extensive potential due to high time and cost shares. In this context, digital process support represents a decisive optimization approach. In addition to improved process synchronization, learning effects can be used across different sites and projects.

2019 ◽  
Vol 5 (2) ◽  
pp. 100-109
Author(s):  
Maria Sarmento ◽  
Marlene Amorim ◽  
Marta Ferreira Dias ◽  
Mara Madaleno

Background: Innovation can result from progressive or significant changes to existing products leading to improvements in performance and user value. This is the type of innovation that is more easily perceived by the consumer, as it results in the creation of new products or the improvement of existing ones. Innovation in the Crafts Sector is a relevant topic to address market changes, and meet evolving consumer preferences. In this vein, artisans need to meet the calls for regularly investing in the design of new products and processes, with the purpose of achieving the sustainability of their business. Methods: This article addresses the existing calls for contextualizing the crafts sector and for fostering product innovation in this area, by investigating the barriers and problems faced by artisans, as well as by exploring existing experiences in overcoming them. The article builds on data collected in five European countries, under the scope of the Erasmus+ Project Craftsmanship+ “Fostering a New and Competitive Approach to Crafts and Semi Industrial high added-value sectors”1. Results and Conclusion: The aim is to analyze the importance of the crafts sector in a European context. This article contributes in a timely manner to the understanding of the crafts sector by paying attention to the obstacles that artisans face in order to ensure the sustainability of their business by introducing product innovation into their organization and/or market. This study offers a collection of innovation experiences in realities that are very significant for territorial identity, and thus aims to provide an incentive for further research.


Machines ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 141
Author(s):  
F. J. G. Silva ◽  
M. R. Soares ◽  
L. P. Ferreira ◽  
A. C. Alves ◽  
M. Brito ◽  
...  

The structure of car seats is becoming increasingly complex, with mixing of wire conformation and plastic injection. The plastic over-molding process implies some labor, which can be reduced if novel solutions are applied in this manufacturing area. The handling of the wires used in car seats is the main problem identified in the process, wasting time both in the feeding and in the extraction of the molds used in the wire over-molding process. However, these machines are usually extremely compact and the free space around them is too short. In classic molding injection machines, there are just two half-molds, the female, and the male. In the over-molding process of wires used in car seats, three half-molds are used in order to increase the cycle time. Thus, to solve this problem, the classic robotic solutions are not appliable due to lack of space and elevated cost. This work describes the development of an automated solution able to handle the wires in both the feeding and the extracting phases of the production cycle, avoiding the traditional labor costs associated with this type of machine. Departing from an industrial need, the developed novel solution is described in detail and can be successfully adapted to other situations of low added-value products where it is needed to increase the productivity and competitiveness of the product. The system developed uses mechanical and pneumatic solutions which, combined, can be used to solve the identified problem, occupying a restricted space and requiring a small budget. This solution can be translated into guidelines that will allow the analysis of situations where the same system can be applied.


1996 ◽  
Vol 7 (2) ◽  
pp. 85-94 ◽  
Author(s):  
Dick A. van Damme ◽  
Marinus J. Ploos van Amstel

In most developed economies the costs of logistics management are steadily growing and account for an increasing proportion of the gross national product. Logistics costs have become an important part of the added value of products and logistics management is increasingly regarded as an important weapon in the international competitive struggle, in particular by large market‐oriented companies. The emphasis in marketing strategies is shifting from product and price to promotion and place. Rapidly changing customer demands have an increasing effect on company policies. Reduction of product life cycles and assortment expansion will lead to faster development and delivery of new products and to smaller‐sized and more frequently placed delivery orders. Advancing technology will cause production to require more focus. Customers are becoming more demanding and manufacturers have to react faster to changing demand on the part of both private consumers and industrial customers. This requires enormous flexibility, which will be increasingly aimed at conquering and securing sales potential in the liberalized European market. Successful companies will focus on core activities. Activities other than core activities, but serving them, will have to be outsourced.


2013 ◽  
Vol 7 (2-3) ◽  
pp. 27-31 ◽  
Author(s):  
Vlade Zarić ◽  
Zorica Vasiljević ◽  
Nebojša Nedić ◽  
Danijela Petković

Serbian honey producers are exposed to the increased international competition of recent years. To face up to the new changes, producers are progressively using diversification strategies, such as direct sales and production diversification. The direct sales strategy allows the producers to increase the product added value, while diversification aims to offer new products to the consumers. The aim of this paper is to analyse the honey marketing strategy of Serbian honey producers. The first part of the paper analyses the structure of production costs, production performances as well as the determinants of the honey supply. In the second part of the paper, analysis is focused on the determinants of direct sales. Finally, in the third part of the paper, diversification strategies are discussed. The data for this research has been obtained on the basis of a representative sample consisting of 84 Serbian honey producers interviewed in 2011 and 2012. The results show that the Serbian honey producers operate with more or less similar production costs and with production performances that do not differ significantly. They use direct marketing for two reasons: firstly, it affords personal contact with consumers, and secondly, they aim to decrease the transaction costs, thereby keeping a higher share of the product’s final value. Offering new products to consumers is an attempt to create additional product demand.


2021 ◽  
Author(s):  
Fakhriya Shuaibi ◽  
Mohammed Harthi ◽  
Samantha Large ◽  
Jane-Frances Obilaja ◽  
Mohammed Senani ◽  
...  

Abstract PDO is in the process of transforming its well and urban planning by adopting digital technologies and Artificial Intelligence (AI) to improve organizational efficiency and maximize business value through faster quality decision. In 2020, PDO collaborated with a third-party contractor to provide a novel solution to an industry-wide problem: "how to effectively plan 100's of wells in a congested brownfield setting?". This paper describes an innovative AI-assisted well planning method that is a game-changer for well planning in mature fields, providing efficiency in urban and well trajectory planning. It was applied in one of PDO's most congested fields with a targeted infill of 43m well spacing. The novel well planning method automatically designs and optimizes well trajectories for 100-200 new wells while considering surface, subsurface and well design constraints. Existing manual workflows in the industry are extremely time consuming and sequential (multiple man-months of work) - particularly for fields with a congested subsurface (350+ existing wells in this case) and surface (limited options for new well pads). These conventional and sequential ways of working are therefore likely to leave value on the table because it is difficult to find 100+ feasible well trajectories, and optimize the development in an efficient manner. The implemented workflow has the potential to enable step change in improvements in time and value for brownfield well and urban planning for all future PDO developments. The innovative AI assisted workflow, an industry first for an infill development of this size, evaluates, generates and optimizes from thousands of drillable trajectories to an optimized set for the field development plan (based on ranked value drivers, in this case, competitive value, cost and UR). The workflow provides a range of drillable trajectories with multi-scenario targets and surface locations, allowing ranking, selection and optimization to be driven by selected metrics (well length, landing point and/or surface locations). The approach leads to a step change reduction in cycle time for well and urban planning in a complex brownfield with 100-200 infill targets, from many months to just a few weeks. It provides potential game-changing digital solutions to the industry, enabling improved performance, much shorter cycle times and robust, unbiased well plans. The real footprint and innovation from this AI-assisted workflow is the use of state-of-the-art AI to enhance team collaboration and integration, supporting much faster and higher quality field development decisions. This paper describes a novel solution to integrated well planning. This is a tangible example of real digital transformation of a complex, integrated and multi-disciplinary problem (geologists, well engineers, geomatics, concept engineers and reservoir engineers), and only one of very few applied use cases in the industry. This application also gives an example of "augmented intelligence", i.e. how AI can be used to truly support integrated project teams, while the teams remain fully in control of the ultimate decisions. The success of this approach leans on the integrated teamwork across multiple technical disciplines, not only involving PDO's resources, but also WhiteSpace Energy as a 3rd party service provider. The enhanced collaboration allowed all parties to highlight their constraints in an integrated way from the start, strengthening the technical discussion between disciplines and learning from each constraint impact and dependencies. (e.g. dog leg severity). In summary, the change in process flow moving from a sequential well planning and urban planning method to an iterative and fast AI solution – including all technical considerations from beginning represented for PDO an added value of over 6 months of direct cycle time HC acceleration.


Author(s):  
I.S. Sandu ◽  
◽  
V.G. Bykov ◽  

The article analyzes the current state and prospects for the development of deep processing of corn and wheat in Russia and abroad – in the United States, the European Union, Brazil and China. It is emphasized that despite the presence of some constraining factors in recent years, the development of this direction in the grain complex has intensified in Russia. This is due to the commissioning of a number of large specialized factories for the production of new products with high added value: starch, gluten, glucose-fructose syrups, amino acids, and others, which reduces the cost of foreign currency funds for their import due to import substitution. The essence of the biotechnological process and its three main fractions in the production of deep grain processing products, as well as its economic component, are considered on the example of the design solution of a plant with a capacity of 500 t/day. Additional measures of the Government of the Russian Federation and the Ministry of Agriculture of the Russian Federation to enhance support for the development of deep grain processing in the country and to increase the export of new products are presented.


2018 ◽  
Vol 10 (2) ◽  
pp. 5-18
Author(s):  
Emilio García López ◽  
Ernesto León Castro ◽  
Marcela Rebeca Contreras

Abstract Objective: Design a decision-making model for the development of new products in the fishing cooperative societies of the community Las Arenitas, Eldorado, Sinaloa. Methodology: In accordance with the methodology used, it was classified as qualitative. A case study was carried out in the „Jose Luis Castro Verduzco” fishing cooperative located in Sinaloa, Mexico, where a series of open questions were applied to obtain the opinion of the manager and secretary about the decision making process. Findings: The lack of clarity in the role of the actors in the decision-making process and their specific steps when developing new products was identified. Knowledge about the use of tools is limited, mainly due to the low levels of preparation of managers and members of the cooperative, as well as the lack of knowledge of the processes for the development of new products. Value Added: The study allowed identifying the need for design a method that guides the manager and members of the fishing cooperative in the community of Las Arenitas Eldorado, Sinaloa, towards activities that generate added value in primary products and reduce uncertainty in the decision-making process for the development of new products caused by changes in the needs of the consumer market. Value Added: The study allowed identifying the need for design a method that guides the manager and members of the fishing cooperative in the community of Las Arenitas Eldorado, Sinaloa, towards activities that generate added value in primary products and reduce uncertainty in the decision-making process for the development of new products caused by changes in the needs of the consumer market. Recommendations: The use of a decision-making process is of vital importance for the administration since it contributes to assess, analyze and control situations to choose the best option for the company. Within this project the fishing cooperative has a lot of growth potential, for this reason the implementation of methods such as: The ordered weighted averaging operators OWA or multicriteria analysis for decision making in the development of new products.


2021 ◽  
Author(s):  
Fakhriya Shuaibi ◽  
Mohammed Harthi ◽  
Samantha Large ◽  
Jane-Frances Obilaja ◽  
Mohammed Senani ◽  
...  

Abstract Objectives/Scope (25 - 50) PDO is in the process of transforming its well and urban planning by adopting digital technologies and Artificial Intelligence (AI) to improve organizational efficiency and maximize business value through faster quality decision. In 2020, PDO collaborated with a third-party contractor to provide a novel solution to an industry-wide problem: "how to effectively plan 100's of wells in a congested brownfield setting?". Business Transformation This paper describes an innovative AI-assisted well planning method that is a game-changer for well planning in mature fields, providing efficiency in urban and well trajectory planning. It was applied in one of PDO's most congested fields with a targeted infill of 43m well spacing. The novel well planning method automatically designs and optimizes well trajectories for 100-200 new wells while considering surface, subsurface and well design constraints. Existing manual workflows in the industry are extremely time consuming and sequential (multiple man-months of work) - particularly for fields with a congested subsurface (350+ existing wells in this case) and surface (limited options for new well pads). These conventional and sequential ways of working are therefore likely to leave value on the table because it is difficult to find 100+ feasible well trajectories, and optimize the development in an efficient manner. The implemented workflow has the potential to enable step change in improvements in time and value for brownfield well and urban planning for all future PDO developments. Innovation The innovative AI assisted workflow, an industry first for an infill development of this size, evaluates, generates and optimizes from thousands of drillable trajectories to an optimized set for the field development plan (based on ranked value drivers, in this case, competitive value, cost and UR). The workflow provides a range of drillable trajectories with multi-scenario targets and surface locations, allowing ranking, selection and optimization to be driven by selected metrics (well length, landing point and/or surface locations). The approach leads to a step change reduction in cycle time for well and urban planning in a complex brownfield with 100-200 infill targets, from many months to just a few weeks. It provides potential game-changing digital solutions to the industry, enabling improved performance, much shorter cycle times and robust, unbiased well plans. The real footprint and innovation from this AI-assisted workflow is the use of state-of-the-art AI to enhance team collaboration and integration, supporting much faster and higher quality field development decisions. Application of Technology This paper describes a novel solution to integrated well planning. This is a tangible example of real digital transformation of a complex, integrated and multi-disciplinary problem (geologists, well engineers, geomatics, concept engineers and reservoir engineers), and only one of very few applied use cases in the industry. This application also gives an example of "augmented intelligence", i.e. how AI can be used to truly support integrated project teams, while the teams remain fully in control of the ultimate decisions. The success of this approach leans on the integrated teamwork across multiple technical disciplines, not only involving PDO's resources, but also WhiteSpace Energy as a 3rd party service provider. The enhanced collaboration allowed all parties to highlight their constraints in an integrated way from the start, strengthening the technical discussion between disciplines and learning from each constraint impact and dependencies. (e.g. dog leg severity). In summary, the change in process flow moving from a sequential well planning and urban planning method to an iterative and fast AI solution – including all technical considerations from beginning represented for PDO an added value of over 6 months of direct cycle time HC acceleration.


2011 ◽  
Vol 08 (03) ◽  
pp. 373-391 ◽  
Author(s):  
JENS ESCHENBAECHER ◽  
FALK GRASER

Management and optimization of innovation processes are highly important for every company that depends on keeping up with market and technological evolution. Methods for the managing and optimizing of innovation processes in networks are just beginning to arise. Among different ways of creating value, successfully managed innovation processes bear the highest overall potential: On the operational level, it creates immediate value in terms of new products while on the strategic level, survival and competitiveness of the company can be assured by creating long-range, intangible values like technology leadership and a secured position in an ever-changing market environment. Therefore, innovation in networks has entered the spotlight of scientific research and industrial application. It requires new managing concepts and sophisticated information-technology-based tools. In this article, we present a model that allows to manage structural relationships within innovation networks and additionally to introduce a conceptual optimization approach.


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