The Partition Period of Thermodynamic Calculation and the Numerical Simulation for Lignite Blended Supercritical Boiler

2014 ◽  
Vol 1030-1032 ◽  
pp. 648-652
Author(s):  
Cai Ying Ban ◽  
Xu Ao Lu ◽  
Jian Meng Yang ◽  
Xu Ran ◽  
Feng Ying Liang

The purpose of this paper is to study the impact of furnace temperature and load after blending in lignite, based on CFD software FLUENT-6.3,this paper choose the appropriate geometry model and the physical and mathematical models, and numerical simulation of the different conditions 600MW supercritical once-through boiler blending lignite furnace combustion process is curried out. And through a 600MW supercritical coal-fired boiler furnace lignite blended performed sections thermodynamic calculation under different conditions, worked out the furnace flue gas temperature, CO, CO2concentration distribute trend and radiant heat each section surface heat load conditions. The specific amount were blended with 5%, 10%, 15%, 20% were not dried lignite and dried lignite 20% after five conditions. And obtained a conclusion is the temperature and radiation heating surface flue gas heat load in the overall trend under the various conditions.

2019 ◽  
Vol 56 (4) ◽  
pp. 3-16
Author(s):  
O. Krickis ◽  
N. Zeltins

Abstract A number of international, European Union and Latvian legislative acts have been developed, which regulate the efficiency of gas combustion plants and greenhouse gas emissions in the atmosphere. These legislative acts require the development of new scientifically efficient methods for gas optimal combustion with a minor impact on the environment. In order to achieve such a goal, different methods can be used, but the most efficient is an intensive electrostatic field application to control combustion and harmful emission formation in premixed flames. In the framework of the current study, the authors developed a hybrid burner, which allowed generating an intensive electrostatic field with intensity of more than 1000 kV/m. The study also investigated the impact of such a field on the formation of harmful emissions, including CO2 and flue gas temperature. The empirical results showed that an intensive DC electrostatic field generated inside of the burner had an impact on the flame shape, CO2, NOx emissions and flue gas temperature. In its turn, by applying an intensive pulsating electrostatic field (multivariable experiment) it was possible to achieve the reduction in NOx, CO emissions with a simultaneous increase in flue gas temperature, which was related to combustion process efficiency enhancement.


2014 ◽  
Vol 1006-1007 ◽  
pp. 181-184
Author(s):  
Zhu Sen Yang ◽  
Xing Hua Liu ◽  
Shu Chen

The combustion process of municipal solid waste (MSW) in a operating 750t/d grate furnace in Guangzhou was researched by means of numerical simulation. The influence of MSW moisture content on burning effect was discussed. The results show that: with the moisture content dropped from 50% to 30%, the heat value could be evaluated from 13.72% to 54.91% and the average temperature in the furnace could be promoted 90-248°C. However, the combustible gases and particle in the flue gas of outlet would take up a high proportion since lacking of oxygen would lead to an incomplete combustion. The excess air coefficient should be increased to 2.043~2.593 in order to ensure the flue gas residence time more than 2s and temperature in the furnace higher to 800°C.


Energies ◽  
2021 ◽  
Vol 14 (17) ◽  
pp. 5334
Author(s):  
Krzysztof Lalik ◽  
Mateusz Kozek ◽  
Szymon Podlasek ◽  
Rafał Figaj ◽  
Paweł Gut

This article presents the results of the optimization of steam generator control systems powered by mixtures of liquid fuels containing biofuels. The numerical model was based on the results of experimental research of steam generator operation in an open system. The numerical model is used to build control algorithms that improve performance, increase efficiency, reduce fuel consumption and increase safety in the full range of operation of the steam generator and the cogeneration system of which it is a component. In this research, the following parameters were monitored: temperature and pressure of the circulating medium, exhaust gas temperature, oxygen content in exhaust gas, percentage control of oil burner power. Two methods of controlling the steam generator were proposed: the classic one, using the PID regulator, and the advanced one, using artificial neural networks. The work shows how the model is adapted to the real system and the impact of the control algorithms on the efficiency of the combustion process. The example is considered for the implementation of advanced control systems in micro-, small- and medium-power cogeneration and trigeneration systems in order to improve their final efficiency and increase the profitability of implementation.


Author(s):  
Jens Sohnemann ◽  
Walter Scha¨fers ◽  
Armin Main

The efforts for reducing the emissions into the atmosphere start already in the furnace and are completed by an effective flue gas cleaning system. This implies the necessity for design developments of key components for a modern EfW plant. For the core component of the firing system — the grate — Fisia Babcock Environment (FBE) is using forward moving grates as well as roller grates. The moving grate, which is used in the great majority of all our plants, has specific characteristics for providing uniform combustion and optimal burnout. These include, amongst others: - Uniform air supply by means of specific grate bar geometry. - Two grate steps in direction of waste transport for optimum burnout. - Flexible adaptation of the combustion process to the respective conditions and requirements by zone-specific air distribution and transport velocity of waste on grate. - Combustion control adapted to the specific plant for ensuring a consistent combustion process and production of energy. In addition to these features influencing the emissions the moving grate exhibits also specific characteristics regarding the mechanical aspects allowing low-maintenance and reliable operation. For optimum flue gas burnout a good oxygen distribution after leaving the combustion zone is required. For ensuring this, the injection of secondary air is designed to produce a double-swirl, developed by FBE. Final reduction of the nitrogen constituents NO and NO2 to the stipulated emission value is achieved by the SNCR process. As well in this respect, there is a great amount of experience available. Besides these measures regarding the combustion process, this paper also reports about flue gas cleaning systems. In this field the FBE CIRCUSORB® process is presented and compared with the known dry absorption process. CIRCUSORB® is a lime-based flue gas cleaning process with continuous recirculation of the moistened reaction product and simultaneous addition of fresh hydrated lime. The flue gas temperature downstream of the economizer can be selected very low and permits in this way maximized utilization of the energy. The evaporation of the moisture from the reaction product (flash evaporation) effects final cooling down of the flue gas to optimum process temperature and improves at the same time SO2 separation. This reduces the technical investment required for the flue gas cleaning process. The total of all measures taken and the robust design of all components permit economical plant operation while complying with the stipulated emission limit values.


Author(s):  
David C. McLaughlin ◽  
Joseph R. Nasal

ASME PTC 4.3 on testing Air Heaters provides guidance for the calculation of gas-side efficiency as a measure of air heater performance. This code also provides for calculation of air heater X-ratio (XR), which is the ratio of the heat capacity (mass flow times specific heat capacity) of the air flowing through the heater to that of the flue gas. The code acknowledges the impact of XR on air heater efficiency, and dictates that the gas temperature leaving the air heater (and hence, air heater efficiency) be corrected for deviation from design XR by the use of “appropriate design correction curves” [1]. Unfortunately, such curves are rare, and therefore this important correction is usually ignored in routine air heater test calculations by power plant testing personnel, resulting in an incorrect calculation of air heater efficiency. This is particularly true for balanced draft boilers burning coal that are aged and have a significant amount of air leakage into the boiler setting. On these boilers, the ratio of combustion flue gas mass flow to combustion air mass flow is changed significantly from the original design, and therefore applying an XR correction factor is essential to calculating and reporting accurate air heater efficiency. This paper presents a method to calculate and correct for a deviation from design X-ratio based on standard heat exchanger analysis techniques, namely the ε-NTU method, which utilizes the concept of heat exchanger effectiveness (ε). A solution that results in applying the ratio of the design to actual XR’s as the correction factor is developed. The paper also provides empirical data from testing on a coal-fired boiler to validate the alternate correction method.


Author(s):  
Stephen G. Deduck ◽  
David Suplicki

This paper focuses on recent advancements in the areas of imaging technology and flue gas temperature measurement which are providing new insights for plant engineers into combustion conditions and operation in Energy-from-Waste (EfW) facilities. The paper describes how Covanta Energy, an operator of over 30 EfW facilities and Enertechnix, a manufacturer of advanced combustion products and services, are developing new technologies in these following areas: Infra-red (IR) imaging using a mobile camera to provide active viewing of the boiler and combustion conditions; Digital recording of images of slagging, waste stream movement, and refractory inspection; Online inspection in back pass convection areas with a video camera that extends up to 20 feet into boiler. Furnace Exit Gas Temperature (FEGT) measurement integrating proven acoustic pyrometer technology to replace inherently inaccurate contact temperature methods such as thermocouples. The paper examines how each of these technologies is being introduced into EfW facilities operated by Covanta Energy. Actual results are used to evaluate the potential these new methods have for improving combustion, reducing maintenance costs and providing plant operators with useful tools for operating EfW facilities. Video images of the furnace and convection sections will be provided and discussed. FEGT data from comparative technologies is presented. The data is interpreted in order to compare the accuracy of the acoustic pyrometer measurement against other methods. Potential and determined benefits are presented and outlined. The paper attempts to provide a framework to help facilities understand the importance and impact of accurate FEGT measurement in the combustion process.


2021 ◽  
Vol 2088 (1) ◽  
pp. 012016
Author(s):  
V B Prokhorov ◽  
N E Fomenko ◽  
M V Fomenko

Abstract This paper describes the process of developing a simplified methodology for furnace aerodynamics during the development or modernization of combustion schemes with direct-flow burners. This technique is based on the use of numerical modeling of air movement and turbulence phenomena in the furnace volume and allows for a relatively short period of time to analyze a large number of options for the burners and nozzles location. This is its advantage in comparison with the use of experimental modeling or numerical simulation with combustion when analyzing a variety of schemes. The model was developed on the basis of validated results of combustion processes numerical simulation in the K-50 boiler furnace. The paper presents the results of calculations performed for several variants of the simplified methodology. For further use, the option that best corresponds to full-scale studies taking into account the fuel combustion process has been selected. The main states of the methodology are formulated.


Minerals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1284
Author(s):  
Michał Wichliński ◽  
Renata Włodarczyk

The paper describes the possibilities of simple and effective modification of calcium sorbents used for flue gas desulfurization with a size between of 125–250 µm. The additives to the sorbents in the amount of 0.5% and 1.0% were inorganic sodium and lithium compounds. The research on the reactivity of sorbents was analyzed in the process of simultaneous calcination and sulfation at the temperature of 850 °C. The type of Na+ or Li+ cations and the inorganic salt anions have an influence on the modification of calcium sorbents in order to improve the efficiency of the calcination and sulfation process. Modification of calcium sorbents by adding inorganic sodium and lithium compounds, regardless of the amount, changes the reactivity coefficient RI [mol/mol] and the absolute sorption coefficient CI [g S/kg sorbent]. In the case of inorganic sodium salt (Additive 1), regardless of the amount of modifier added, there was a visible improvement in the reactivity of the sorbent: 1.0% of the additive caused an increase in the RI coefficient in relation to the raw sorbent by over 14%, and in the case of the CI coefficient by over 24%. Additional research was the analysis of the limestone behavior mechanism during the simultaneous calcination and sulfation (SCS) process under conditions of elevated temperature and with variable CO2 and O2 contents in the flue gas. The behavior of sorbents with a size distribution of 125–250 µm was assessed on the basis of the change in mass of the samples by determining the reactivity coefficient RI, [mol/mol] and the absolute sorption coefficient CI, [g S/kg sorbent]. Using the mercury porosimetry technique, the change in sorbent porosity in the subsequent stages of the simultaneous calcination and sulfation process was investigated. The process was carried out in the temperature range corresponding to the oxy-combustion (i.e., from 850 °C to 1000 °C).


2006 ◽  
Vol 10 (4) ◽  
pp. 121-130
Author(s):  
Dragoslava Stojiljkovic ◽  
Vladimir Jovanovic ◽  
Milan Radovanovic ◽  
Nebojsa Manic ◽  
Ivo Radulovic

The aim of the investigation was to make some reconstructions on the existing stove used for cooking and baking and to obtain the combined cooker-boiler which will fulfill the demands of European standard EN 12815. Implementation of modern scientific achievements in the field of combustion on stoves and furnaces fired on solid fuels was used. During the investigations four various constructions were made with different fresh air inlet and secondary air supply with the intention to obtain more complete combustion with increased efficiency and reduced CO emission. Three different fuels were used: firewood, coal, and wood briquette. A numerous parameters were measured: fuel weight changes during the combustion process, temperature of inlet and outlet water, flue gas composition (O2, CO, SO2, CO2, NOx), flue gas temperature, ash quantity etc. The result of the investigations is the stove with the efficiency of more than 75% - boiler Class 1 (according EN 12815) and CO emission of about 1% v/v. The results obtained during the measurements were used as parameters for modeling of combustion process. .


Author(s):  
Frank Sander ◽  
Richard Carroni ◽  
Stefan Rofka ◽  
Eribert Benz

The rigorous reduction of greenhouse gas emissions in the upcoming decades is only achievable with contribution from the following strategies: production efficiency, demand reduction of energy and carbon dioxide (CO2) capture from fossil fueled power plants. Since fossil fueled power plants contribute largely to the overall global greenhouse gas emissions (> 25% [1]), it is worthwhile to capture and store the produced CO2 from those power generation processes. For natural-gas-fired power plants, post-combustion CO2 capture is the most mature technology for low emissions power plants. The capture of CO2 is achieved by chemical absorption of CO2 from the exhaust gas of the power plant. Compared to coal fired power plants, an advantage of applying CO2 capture to a natural-gas-fired combined cycle power plant (CCPP) is that the reference cycle (without CO2 capture) achieves a high net efficiency. This far outweighs the drawback of the lower CO2 concentration in the exhaust. Flue Gas Recirculation (FGR) means that flue gas after the HRSG is partially cooled down and then fed back to the GT intake. In this context FGR is beneficial because the concentration of CO2 can be significantly increased, the volumetric flow to the CO2 capture unit will be reduced, and the overall performance of the CCPP with CO2 capture is increased. In this work the impact of FGR on both the Gas Turbine (GT) and the Combined Cycle Power Plant (CCPP) is investigated and analyzed. In addition, the impact of FGR for a CCPP with and without CO2 capture is investigated. The fraction of flue gas that is recirculated back to the GT, need further to be cooled, before it is mixed with ambient air. Sensitivity studies on flue gas recirculation ratio and temperature are conducted. Both parameters affect the GT with respect to change in composition of working fluid, the relative humidity at the compressor inlet, and the impact on overall performance on both GT and CCPP. The conditions at the inlet of the compressor also determine how the GT and water/steam cycle are impacted separately due to FGR. For the combustion system the air/fuel-ratio (AFR) is an important parameter to show the impact of FGR on the combustion process. The AFR indicates how close the combustion process operates to stoichiometric (or technical) limit for complete combustion. The lower the AFR, the closer operates the combustion process to the stoichiometric limit. Furthermore, the impact on existing operational limitations and the operational behavior in general are investigated and discussed in context of an operation concept for a GT with FGR.


Sign in / Sign up

Export Citation Format

Share Document