Researching on a New Grouting Material and its Engineering Application

2015 ◽  
Vol 1088 ◽  
pp. 544-548 ◽  
Author(s):  
Jing Lei Dou ◽  
Jing Feng Dou ◽  
Yu Juan Guo

Water-irruption is the second to gas explosion of major security problems in coal mine. The grouting material is composed of fly ash and montmorillonite separately according to a certain proportion with pure cement material. On the site grouting test and compare the compressive strength of the stones of the body and the size of the diffusion radius, and compare the grouting materials with pure cement materials. Through the comparative and analysis, the reasonable grouting materials are choosen.

2014 ◽  
Vol 988 ◽  
pp. 230-233
Author(s):  
Li Wei Wang ◽  
You Li Feng ◽  
Jian Lin Li ◽  
Li Hong Duan

Mine water-irruption is the second to gas explosion of major security problems. In order to ensure coal safty, the coal bed needs to be solidified. This paper design a new kind of grouting material, which is composed of coal fly ash and montmorillonite, these two grouting materials separately according to a certain proportion with pure cement material on the site grouting test and compare the compressive strength of the stones of the body and the size of the diffusion radius, and compare the grouting materials with pure cement materials. The experiment shows that the new grouting material has good property and the economic significance.


Polymers ◽  
2018 ◽  
Vol 10 (8) ◽  
pp. 906 ◽  
Author(s):  
Chunjing Zhang ◽  
Bo Shuai ◽  
Xuefeng Zhang ◽  
Xinxin Hu ◽  
Hui Zhang ◽  
...  

Flexibility, stretchability, and flame retardancy are of ever increasing importance in constructing grouting materials. Herein, a simple and effective strategy to make organic-inorganic composite grouting material in a “flexible, stretchable, and flame retardant” way was based on the excellent synergistic interactions among polyurethane prepolymer, red mud, polyethylene glycol, and trimethylolpropane. The resultant polyurethane/red mud composite grouting material with three-dimensional network structure presented a favorable flexibility, desirable compressive strength of 29.2 MPa at 50% compression state, and a good elongation at 15.1%. The grouting material was mainly composed of amorphous polyurethane and crystalline red mud, and its probable formation mechanism was reaction of prepolymer with H2O, polyethylene glycol and trimethylolpropane under vigorous stirring in the presence of catalyst. Furthermore, the grouting material possessed favorable thermal stability, flame retardancy and repairment performance for roadway cracks. This work may open a simple and convenient avenue for the massive engineering application of red mud and preparation of flexible organic-inorganic hybrid grouting material.


2013 ◽  
Vol 477-478 ◽  
pp. 990-995
Author(s):  
Xiao Ping Zhang ◽  
Chang Zheng Sun ◽  
Tong Feng Zhao

Super early strength high performance grouting material was produced using high alumina cement, ordinary portland cement, gypsum and silica fume. The different glue sand ratio and the cement sand ratio 1.0 mix microstructure were studied systematically. The results showed that the system with a variety of admixture using hingh mortar ratio can be prepared for the initial flow ratio greater than 325{mm},, 30min flow greater than 280{mm}, 2h compressive strength 34.80{MPa}, 24h bending over 13.82{MPa}, 28d compressive strength greater than 99.90{MPa}, 28d compressive strength greater than 56d compressive strength. The system of early SEM microstructures showed good crystal growth, structure compact.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Bin Liu ◽  
Liming Yin ◽  
Juntao Chen ◽  
Ming Li ◽  
Daozeng Tang ◽  
...  

Based on laboratory experiments, the paper researches the effect of polyvinyl alcohol (PVA) content on the performance of fly ash-based cement grouting materials. The test results show that the addition of PVA has limited effect on the initial and final setting time and brings a certain but minor delay on the appearance of the hydration peak period. It enhances cement hydration during the hydration slow down period. The impermeability of PVA to the grouting material is obviously improved, and it increases with the growing amount of PVA content. PVA improves the flexural strength and compressive strength of the sample block to varying degrees, and the improvement on flexural strength is more obvious than that on the compressive strength. It has a significant effect on the mechanical properties of the grouting material and can effectively improve the rock mass’s hydraulic coupling characteristics. It also has great application value and practical significance for the prevention and control of water hazards in deep coal stopes.


2019 ◽  
Vol 2019 ◽  
pp. 1-10
Author(s):  
Shuai Zhang ◽  
Weiguo Qiao ◽  
Yanzhi Li ◽  
Kai Xi ◽  
Pengcheng Chen

Enhancement of the fluidity and mechanical performance of grouting materials has proven to be an effective method of seepage prevention in geotechnical engineering. In this research, a microfine-cement-based grout mixed with microfine fly ash (MFA), nano-CaCO3 (NC), and superplasticizer (SP) was designed to improve the rheological and mechanical properties of grouting materials, and the particle size distribution, fluidity, spreading ability, bleed capacity, setting time, and mechanical properties were studied. A water/solid (W/S) ratio of 1.2 was selected, and the contents of MFA, NC, and SP by mass of microfine cement (MC) were 0–40%, 0–2.0%, and 1.5%, respectively. The results showed that MFA and 1.5% SP improved the fluidity and spreading ability of fresh grouts, while prolonging the setting time. The addition of NC can increase the yield stress and plastic viscosity and decrease the fluidity and spreading ability; nevertheless, it obviously enhances the stability and shortens the setting time of grouts. The addition of MFA and 1.5% SP reduced the compressive strength of hardened grouts; however, the addition of NC improved the mechanical properties.


2022 ◽  
Vol 2022 ◽  
pp. 1-15
Author(s):  
Guijun Luo ◽  
Chao Xiao ◽  
Yuan Liu ◽  
Kejun Feng ◽  
Qingguo Ren

Great practical significance and engineering application value can be achieved when the large amount of discharged soil produced by EPB shield tunnels is recycled and comprehensively utilized. As one of the key processes of shield construction, synchronous grouting needs a large amount of bentonite, cement, fly ash, sand, and other materials. The research on the reuse of shield muck as synchronous grouting material is carried out based on Zhengzhou subway project. The physical properties and phase of the discharged soil from EPB shield tunnels are studied by using laboratory tests and XRD. The statistics show that the shield muck meets the performance requirements of bentonite and fine sand in synchronous grouting materials. The optimal grout ratio of the reused muck is obtained based on the optimization idea of multiobjective programming by MATLAB. Considering the combined effect of seepage field, stress field, and the timeliness of the grout, the influences of grouting pressure and the filling rate of synchronous grouting on surface settlement, plastic zone of strata, and segment deformation are analyzed by using finite difference method. The results prove that the surface settlement and segment deformation can be better controlled when the grouting pressure is at 0.18 MPa and the grouting rate is at 120%–150%.


Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1222 ◽  
Author(s):  
Yuli Wang ◽  
Jie Yu ◽  
Junjie Wang ◽  
Xuemao Guan

Grouting materials are used frequently in grouting reinforcement projects, such as mining and coastal engineering. Double liquid grouting materials are mostly used because of the fast setting and high early strength properties when the two slurries are mixed together but high fluidity when the two slurries are separated. In our study, double liquid grouting materials were developed from CSA cement (slurry A), quicklime and fluorgypsum (slurry B). Aluminum sulfate was added in slurry B in order to counteract any adverse effects caused by the fluorgypsum, such as the decreased early compressive strength and the prolonged setting time. The effects of aluminum sulfate content and the quicklime/fluorgypsum ratio on the setting time, hydration heat, and compressive strength of the double liquid grouting materials were investigated, and the hydration products were characterized through thermogravimetry-differential thermal analysis (TG-DTA), X-ray Diffraction (XRD), and Scanning Electron Microscope (SEM) tests. The results show that the addition of aluminum sulfate can shorten the setting time and increase compressive strength at both early and later ages. Considering the setting time and compressive strength of double liquid grouting material at the same time, the optimum content of aluminum sulfate was found to be 2%, and the optimum ratio of quicklime/fluorgypsum was found to be 2:8. The values of the optimum content of aluminum sulfate and ratio of quicklime/fluorgypsum were verified from theoretical analysis.


2019 ◽  
Vol 2019 ◽  
pp. 1-8
Author(s):  
Wang Hongbo ◽  
Liu Rentai ◽  
Zhang Qingsong

The water-rich sand layer is a common source for underground engineering disasters. Considering the poor performance, high cost, and serious environmental pollution of conventional grouting materials, based on the requirements of environmental grouting treatment, a new type of environmental water-rich sand grouting material was proposed, which was mainly based on fly ash and cement and supplemented by water glass. The performance of the slurry was studied. The parameters such as the initial set time, the ratio of stone, and the compressive strength of the material under different water contents and fly ash contents were determined by experiments. The new grouting material was obtained with rapid setting, early strength, high ratio of stone formation, and strength, which were less affected by water content. The successful application of the new environmental grouting material in the Qingdao Metro not only ensures the safety of the project but also meets the requirements of environmental protection. It also verifies the scientificity of the material and will be useful for the innovation of the water-rich sand grouting material.


2020 ◽  
Author(s):  
Guorui Feng ◽  
Chenliang Hao ◽  
Pengfei Wang

Abstract Severe deformation and failure frequently occur in roadways with soft or weak surrounding rock and have greatly influenced safe and efficient mining of coal in many coal mines. Using portland cement, emery and fly ash as main raw materials, through laboratory tests, effect of water/binder ratio, cement/sand ratio, water/sodium silicate ratio, water reducing agent, fly ash/cement ratio and various performance indexes of grout of fluidity, viscosity, setting time, bleeding rate, compressive strength, concretion rate and various performance indexes were systematically analyzed. An optimized mixture ratio of the main raw materials added in the grouting material proportion was determined through uniform design method, an optimal mixture ratio was determined by regression analysis. The results show that: 1) The flow performance is significantly affected by change of sodium silicate and water reducer, the compressive strength of grouting material increases significantly with increase in emery content, and decreases significantly with increase in water reducer. 2) An optimized mixture ratio among water cement ratio, cement sand ratio, water/sodium silicate ratio, water reducing agent, fly ash/cement ratio in the grouting material is 0.75, 1.2, 8%, 3% and 0.18, respectively. Field test demonstrated that the material has better performance in reinforcing weak and broken rock mass.


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