Development for CAD / CAM System of Modification Slotting Cutter’s Design and Manufacture for High-Speed and Heavy-Loading Gear

2012 ◽  
Vol 591-593 ◽  
pp. 263-266
Author(s):  
Liang Bin Hu ◽  
Bi Wen Li ◽  
Sheng Li ◽  
Yao Bin Hu
Keyword(s):  
High Speed ◽  
Adaptive Design ◽  
Automatic Regulation ◽  
Angle Error ◽  
Design And Manufacturing ◽  
Cad Cam ◽  
Wire Cutting ◽  
Simulation Results ◽  
Fixture System ◽  
Design And Manufacture

In view of the advantages of slotting modification processing and the difficulties in the design and manufacture of Modification Slotting Cutter, development for CAD / CAM system of modification slotting cutter’s design and manufacture for high-speed and heavy-loading gear has the following features:Firstly, the adaptive design of modification slotting cutter is implemented based on different modification target.Secondly,the precise design of modification slotting cutter is implemented by automatic regulating its section line position based on simulation results of the evaluation of the modification. Thirdly, the automatic regulation for fixture system and wire cutting process parameters of modification slotting cutter is implemented based on prediction model of slotting cutter’s pressure angle error, thereby reducing the design and manufacturing difficulty and to improve the precision as well as self-adaptability for modification slotting cutter.

Modeling of Error Analysis Simulation of Normal Circular Arc Bevel Gear Transmission

2013 ◽  
Vol 589-590 ◽  
pp. 606-610 ◽  
Author(s):  
Guo Jun Dong ◽  
Ming Wang
Keyword(s):  
Contact Zone ◽  
High Speed ◽  
High Strength ◽  
Helix Angle ◽  
Transmission Error ◽  
Angle Error ◽  
Circular Arc ◽  
Bevel Gears ◽  
Operation Test ◽  
Simulation Results

The normal circular arc bevel gears are used in industrial areas of high speed, high bearing and high strength widely. A mathematical simulation model is built and it can analyze transmission error and contact zone of normal circular arc bevel gears. In this model, the instantaneous engaging points of gear pair are transformed into the least-values of rotary angles of corresponding points between two gears along the final motion, so this method is very simple and effective. Under the condition of existing helix angle error, transmission error and contact zone of a pair of normal circular arc bevel gears are simulating analyzed. At last, the operation test of contact zone of gears indicates gears transmission is stable and the gears contact zones are largely in line with the simulation results.

scholarly journals The Design and Simulation a Subsystem under Electromagnetic Interference to Enhance the System's Performance

2019 ◽  
Vol 3 (6) ◽  
Author(s):  
Milad Daneshvar ◽  
Nasser Parhizgar ◽  
Homayoon Oraizi
Keyword(s):  
Electromagnetic Interference ◽  
High Speed ◽  
Signal Power ◽  
Radiation Level ◽  
Correct Operation ◽  
Modeling And Analysis ◽  
Electromagnetic Interactions ◽  
Input Signals ◽  
Design And Manufacturing ◽  
Simulation Results

High-speed digital boards should be able to have integrity validation credentials within the framework of the specified criteria. In order to improve the simulation results, the package designer should consider the management of the radiation level at the board, which will reduce the time and cost of implementing the design and manufacturing process. In order to achieve this goal, the integrity (signal, power, heat, and data) is of great importance. With the modeling and analysis of the transmission line in one of the near paths of the clock to reduce electromagnetic interference, good results can be obtained from the correct operation of the board. Due to the nature and location of the components and the complexity of the input signals, it also increases the reliability of components and the tolerance of electromagnetic interactions, to evaluate the performance of the subsystem under the influence of radiation, various practical tests on the range and results was recorded.

scholarly journals Verification of electric steel punching simulation results using microhardness

2021 ◽  
Author(s):  
Sampsa Vili Antero Laakso ◽  
Ugur Aydin ◽  
Peter Krajnik
Keyword(s):  
Plastic Deformation ◽  
High Speed ◽  
Steel Sheet ◽  
Electrical Steel ◽  
High Speed Steel ◽  
Experimental Methods ◽  
Fem Simulations ◽  
Iron Losses ◽  
Simulation Results ◽  
Electrical Steel Sheet

AbstractOne of the most dominant manufacturing methods in the production of electromechanical devices from sheet metal is punching. In punching, the material undergoes plastic deformation and finally fracture. Punching of an electrical steel sheet causes plastic deformation on the edges of the part, which affects the magnetic properties of the material, i.e., increases iron losses in the material, which in turn has a negative effect on the performance of the electromagnetic devices in the final product. Therefore, punching-induced iron losses decrease the energy efficiency of the device. FEM simulations of punching have shown significantly increased plastic deformation on the workpiece edges with increasing tool wear. In order to identify the critical tool wear, after which the iron losses have increased beyond acceptable limits, the simulation results must be verified with experimental methods. The acceptable limits are pushed further in the standards by the International Electrotechnical Commission (IEC). The new standard (IEC TS 60034-30-2:2016) has much stricter limits regarding the energy efficiency of electromechanical machines, with an IE5 class efficiency that exceeds the previous IE4 class (IEC 60034-30-1:2014) requirements by 30%. The simulations are done using Scientific Forming Technologies Corporation Deform, a finite element software for material processing simulations. The electrical steel used is M400-50A, and the tool material is Vanadis 23, a powder-based high-speed steel. Vanadis 23 is a high alloyed powder metallurgical high-speed steel with a high abrasive wear resistance and a high compressive strength. It is suitable for cold work processing like punching. In the existing literature, FEM simulations and experimental methods have been incorporated for investigating the edge deformation properties of sheared surfaces, but there is a research gap in verifying the simulation results with the experimental methods. In this paper, FEM simulation of the punching process is verified using an electrical steel sheet from real production environment and measuring the deformation of the edges using microhardness measurements. The simulations show high plastic deformation 50 μm into the workpiece edge, a result that is shown to be in good agreement with the experimental results.

A Dicode Signaling Scheme for Capacitively Coupled Interface

2011 ◽  
Vol 497 ◽  
pp. 296-305
Author(s):  
Yasushi Yuminaka ◽  
Kyohei Kawano
Keyword(s):  
Partial Response ◽  
Data Transmission ◽  
High Speed ◽  
Circuit Simulation ◽  
Frequency Bandwidth ◽  
Capacitively Coupled ◽  
Limited Frequency ◽  
Simulation Results ◽  
Response Coding ◽  
The Impact

In this paper, we present a bandwidth-efficient partial-response signaling scheme for capacitivelycoupled chip-to-chip data transmission to increase data rate. Partial-response coding is knownas a technique that allows high-speed transmission while using a limited frequency bandwidth, by allowingcontrolled intersymbol interference (ISI). Analysis and circuit simulation results are presentedto show the impact of duobinary (1+D) and dicode (1-D) partial-response signaling for capacitivelycoupled interface.

Simulation on the Regulating Characteristics of the Pulse Modulation Hydraulic Hammer

2011 ◽  
Vol 422 ◽  
pp. 176-183
Author(s):  
Gang Wang ◽  
Yu Wan Cen
Keyword(s):  
Time Delay ◽  
Simulation Model ◽  
Impact Energy ◽  
High Speed ◽  
Impact Frequency ◽  
Pulse Modulation ◽  
Motion Equations ◽  
Hydraulic Hammer ◽  
Working Frequency ◽  
Simulation Results

To improve the regulating characteristics of impact energy, simplify structure of hydraulic hammer, a new pulse modulation hydraulic hammer is presented in the paper which can help regulate its impact frequency easily. The motion equations of the hydraulic hammer are established, its simulation model is obtained and the dynamic simulation is carried out on AMESim. The dynamics of high-speed ON/OFF valve is taken into account in the simulation model. The tendency of simulation results conforms to experimental results; it shows that the pulse modulation hydraulic hammer is feasible, and the hydraulic hammer model is reasonable. The time delay in high working frequency is also analyzed.

The Application of Computer Techniques in the Design and Manufacturing of Timing Scrolls

1993 ◽  
Vol 207 (2) ◽  
pp. 99-108
Author(s):  
L Q Tang ◽  
D N Moreton
Keyword(s):  
Dynamic Characteristic ◽  
Computer Aided Design ◽  
Numerical Control ◽  
Feeding Mechanism ◽  
Control Techniques ◽  
Computer Aided ◽  
Design And Manufacturing ◽  
Manufacturing Techniques ◽  
Aided Design ◽  
Design And Manufacture

The timing scroll is an important feeding mechanism on packaging lines. As packaging line speeds have increased and the shape of containers has become more diverse, the techniques used for the design and manufacture of such timing scrolls have become critical for successful packaging line performance. Since 1980, various techniques have evolved to improve scroll design, manufacture and the associated line performance. In recent years, as CAD (computer aided design), CAM (computer aided manufacture) and CNC (computer numerical control) techniques have evolved, scroll design and manufacturing techniques began to be linked with computer techniques. In this paper, a scroll design and manufacturing package is presented which can be run on a minicomputer, such as a μ-VAX on an IBM PC clone. This scroll package can produce a timing scroll for any type of container with a correct pocket shape and good dynamic characteristic. Tests using carefully chosen containers have been made using this package and the results indicate that the scrolls obtained by this package have the correct pocket shape and good line performance. However, the design of a good pick-up geometry for some container shapes remains a problem.

Usability of Web-Based Design and Manufacturing Systems: Case Study of Micro Machining

2005 ◽  
Author(s):  
Hyung-Jung Kim ◽  
Won-Shik Chu ◽  
Hyuk-Jin Kang ◽  
Sung-Hoon Ahn ◽  
Dong-Soo Kim ◽  
...  
Keyword(s):  
Manufacturing Systems ◽  
Processing Time ◽  
Micro Machining ◽  
User Friendliness ◽  
Web Based ◽  
Design And Manufacturing ◽  
Cad Cam ◽  
Machining System ◽  
Web Based System ◽  
The Web

In this paper, web-based design and manufacturing systems are compared with a commercial CAD/CAM system from the point of usability. The web-based systems included in this study were MIcro Machining System (MIMS) and SmartFab. In the MIMS architecture, a 3D model in STL format was read via a web browser, sent to the web server for toolpath planning, and NC codes were generated to be fed back to the designer through the web connection. In the SmartFab system, SolidWorks was used as the design interface with provided modified menus for micro machining. These additional menus were created by SolidWorks API that also provided web-based links to the toolpath planner. In the commercial CAD/CAM case, without using any web connection, SolidWorks or CATIA was used for design, and PowerMill was used as a CAM tool. For each design and manufacturing system, accessibility, user-friendliness, toolpath-reliability, and processing time were compared. Total 91 students tested these systems in undergraduate CAD class, and the feedback showed better performance of the web-based system in accessibility, user-friendliness, and processing time. However, reliability of the web-based system showed necessity of further improvement.

scholarly journals Broadband Power Line Communication for Integration of Energy Sensors within a Smart City Ecosystem

Sensors ◽  
2021 ◽  
Vol 21 (10) ◽  
pp. 3402
Author(s):  
Jan Slacik ◽  
Petr Mlynek ◽  
Martin Rusz ◽  
Petr Musil ◽  
Lukas Benesl ◽  
...  
Keyword(s):  
Smart Grids ◽  
High Speed ◽  
Power Line ◽  
Experimental Simulation ◽  
Power Line Communication ◽  
Experimental Measurements ◽  
Simulation Tool ◽  
Smart Metering ◽  
Complex Simulation ◽  
Simulation Results

The popularity of the Power Line Communication (PLC) system has decreased due to significant deficiencies in the technology itself, even though new wire installation is not required. In particular, regarding the request for high-speed throughput to fulfill smart-grid requirements, Broadband Power Line (BPLC) can be considered. This paper approaches PLC technology as an object of simulation experimentation in the Broadband Power Line Communication (BPLC) area. Several experimental measurements in a real environment are also given. This paper demonstrates these experimental simulation results as potential mechanisms for creating a complex simulation tool for various PLC technologies focusing on communication with end devices such as sensors and meters. The aim is to demonstrate the potential and limits of BPLC technology for implementation in Smart Grids or Smart Metering applications.

A LOW-POWER AND HIGH-SPEED D FLIP-FLOP USING A SINGLE LATCH

2002 ◽  
Vol 11 (01) ◽  
pp. 51-55
Author(s):  
ROBERT C. CHANG ◽  
L.-C. HSU ◽  
M.-C. SUN
Keyword(s):  
Power Consumption ◽  
Low Power ◽  
Power Dissipation ◽  
High Speed ◽  
Operating Frequency ◽  
Flip Flop ◽  
Lower Power ◽  
Simulation Results ◽  
Hspice Simulation

A novel low-power and high-speed D flip-flop is presented in this letter. The flip-flop consists of a single low-power latch, which is controlled by a positive narrow pulse. Hence, fewer transistors are used and lower power consumption is achieved. HSPICE simulation results show that power dissipation of the proposed D flip-flop has been reduced up to 76%. The operating frequency of the flip-flop is also greatly increased.

An improved model on forecasting temperature rise of high-speed angular contact ball bearings considering structural constraints

2018 ◽  
Vol 70 (1) ◽  
pp. 15-22 ◽  
Author(s):  
De-xing Zheng ◽  
Weifang Chen ◽  
Miaomiao Li
Keyword(s):  
Heat Generation ◽  
Temperature Rise ◽  
High Speed ◽  
Structural Constraints ◽  
Ball Bearings ◽  
Content Type ◽  
Grid Model ◽  
Simulation Results ◽  
Operation Parameters ◽  
Improved Model

Purpose Thermal performances are key factors impacting the operation of angular contact ball bearings. Heat generation and transfer about angular contact ball bearings, however, have not been addressed thoroughly. So far, most researchers only considered the convection effect between bearing housings and air, whereas the cooling/lubrication operation parameters and configuration effect were not taken into account when analyzing the thermal behaviors of bearings. This paper aims to analyze the structural constraints of high-speed spindle, structural features of bearing, heat conduction and convection to study the heat generation and transfer of high-speed angular contact ball bearings. Design/methodology/approach Based on the generalized Ohm’s law, the thermal grid model of angular contact ball bearing of high-speed spindle was first established. Next Gauss–Seidel method was used to solve the equations group by Matlab, and the nodes temperature was calculated. Finally, the bearing temperature rise was tested, and the comparative analysis was made with the simulation results. Findings The results indicate that the simulation results of bearing temperature rise for the proposed model are in better agreement with the test values. So, the thermal grid model established is verified. Originality/value This paper shows an improved model on forecasting temperature rise of high-speed angular contact ball bearings. In modeling, the cooling/lubrication operation parameters and structural constraints are integrated. As a result, the bearing temperature variation can be forecasted more accurately, which may be beneficial to improve bearing operating accuracy and bearing service life.

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