Effect of Introducing Recycled Polymer Aggregate on the Properties of C-PC Composites

2013 ◽  
Vol 687 ◽  
pp. 520-526 ◽  
Author(s):  
Joanna Julia Sokołowska ◽  
Tomasz Piotrowski ◽  
Andrzej Garbacz ◽  
Paweł Kowalik

The subject of this paper is the evaluation of possibility of using the plastic waste fillers as the coarse aggregate of two Concrete-Polymer Composites (C-PC): polymer-cement concrete (PCC) and polymer concrete (PC). The applied fillers were crushed high density polypropylene (HDPP) wastes remaining after grinding plastic elements used in mountings and thermal insulation systems. The substitution of natural mineral coarse aggregate (river gravel) with plastic material was done on the various levels (0 ÷ 40% in case of PCC and 0 ÷ 100% in case of PC). For all composites the density, flexural strength and compressive strength were determined and compared with those for reference composites containing only the river gravel. The results enabled to indicate the levels of possible substitution of the natural aggregate, the non-renewable resource, with waste material, so that the properties of C-PC remain at the satisfactory level.

Author(s):  
Shakir Hussain

Abstract: Polymer waste volumes have surged in recent years as a result of growing industrialization and fast improvements in living standards. In Malaysia, the majority of polymer waste is discarded rather than recycled. This circumstance results in major issues such as waste of natural resources and pollution of the environment. Polymer products, such as synthetic fibres, plastics, and rubber, are petrochemical compounds that disintegrate slowly in nature. Even after a long amount of time, plastic materials are not easily biodegradable. In reality, a wide range of waste materials can be used as a cement matrix inert. For the manufacture of the polymer concrete, trash bag plastics were employed as polymer wastes HDPE in this study (PC). The purpose of this research is to investigate the characteristics and characterisation of polymer HDPE as a coarse aggregate replacement in concrete. Temperatures of 160°C, 170°C, 180°C, 190°C, and 200°C were used in the heating procedure. By volumetric approach, five compositions of coarse aggregate with varied crushed stone: HDPE waste ratios of 0:100, 15:85, 30:70, 45:55, and 60:40 were utilised. The use of polymerwaste as coarse aggregate in traditional concrete was examined. With fresh and hardened concrete tests, the effects of polymer wastes on the workability and strength of the concrete were investigated. After 28 days, the compressive strength of the PCwas determined to be suitable for nonstructural use. The findings of the cost research revealed that the PC is more cost effective than traditional concrete. Keywords: Polymer Wastes HDPE; Coarse Aggregate; Compressive Strength; Properties


2019 ◽  
Vol 8 (4) ◽  
pp. 9844-9847

This paper presents the fiber effect in the polymer concrete. The concrete is prepared with 10% Bethemcharla stone powder as replacement to cement and 10% of Bisphenol-A polymer to the concrete mixes. The fibers were incorporated to the concrete in the proportion of 0,1 and 2% by volume of specimen. The study mainly focused to evaluate compressive, split, shear and flexural strengths of concrete. Tests conducted on cube, cylinder and beam specimens and from the results it is found that, the fiber seeding to mixes enhances the strength properties. In addition to the mixes, plan cement concrete mix without stone powder and polymer is prepared and tested for the same strengths, this mix is considered as reference mix for comparison purpose. For present experimental work few mathematical models are established to assess strengths in association of cube compressive strength.


2015 ◽  
Vol 1129 ◽  
pp. 123-130 ◽  
Author(s):  
Tomasz Piotrowski ◽  
Piotr Gawroński

One of the main advantage of Concrete-Polymer Composites (C-PC) in relation to Cement Concrete called Ordinary Concrete is its chemical resistance. There is no European standard for testing the chemical resistance of cement based concretes and C-PC. American standards ASTM provide varied concrete tests depending on exposure conditions and mechanisms of destruction of concrete structures but there is a lack of clear criteria for the evaluation of research results by these methods. There are also requirements for monolithic floors chemical resistance - ASTM C722-04 and the requirements of the standard EN 1504-2, but they involve coating materials and cannot be directly applied to the cement concrete and C-PC. The paper presents the experimental studies of chemical resistance of C-PC in relation to OC. The investigations has been made under different environment conditions. First the samples of Ordinary Concrete (OC), Polymer Concrete (PC-1) based on vinylester resin and Polymer-Cement Concrete (PCC-1) with polyacrylic dispersion used as a co-binder were immersed for a period of time up to 168 days in a distilled water, H2SO4, MgSO4, (NH4)2SO4 and mix of the mentioned. During the storage the pH was controlled. Additionally as a reference the samples were conditioned in a climate chamber (20°C, 60% RH). The compressive strength were tested after defined periods of time. Next experiment was performed on OC and three different PCC – first modified with synthetic latex, second with polyacrylic polymer dispersion and the last with epoxy resin. The samples were immersed in H2SO4 up to 90 days. Compressive strength and mass loss after 30 and 90 days of conditioning were measured. As a reference the water immersion was used. The results obtained in this experimental program showed high chemical resistance of Polymer Concrete. PC samples obtained continuous increases of compressive strength in all examined chemically aggressive environments. It is also confirmed higher chemical resistance of Polymer-Cement Concrete modified with vinylester resin in relation to Ordinary Concrete. The second part of the program showed that the best additive to PCC among poliacrylic dispersion, synthetic latex and epoxy resin was last one. Epoxy modified PCC samples obtained best results both in compressive strength and mass loss tests


2021 ◽  
pp. 62-78
Author(s):  
Iram Juma Ibrahim Al Kindi ◽  
M. Geetha Devi ◽  
Mohammed Al Abri ◽  
Soleen Al Hasan ◽  
Eman Muhye Adeen Muhye Al Hatali ◽  
...  

The disposal of plastic wastes into the environment is a serious concern due to its limited biodegradability and production in excess quantity. The accumulation of enormous volumes of plastic waste is considered to be a major pollution problem and it is essential to find an alternate method to address such issues in an environmental-friendly and cost-effective way. The current research focused on the production of plastic cement concrete from waste polyvinyl chloride (PVC) generated from a polymer processing industry in varying proportions, and to modify the concrete properties. Polyvinyl chloride was partially replaced with Ordinary Portland Cement (OPC) by varying its compositions from 15% to 35% by weight (i.e. 15%, 20%, 25%, 30% and 35% OPC). The curing period was kept for 7 days after casting process. The produced plastic cement concrete was tested for compressive strength through Universal Testing Machine (UTM). Density and water absorption tests were also carried out on hardened concrete to assess the application of plastic cement concrete as a building material. The other characterization techniques employed are Fourier Transform Infrared Spectroscopy (FTIR) and X-Ray Diffraction (XRD) analyses. It was observed that up to 15% by weight of polyvinyl chloride could be replaced with OPC which exhibited higher compressive strength (19.25 MPa) compared to other mix proportions. A maximum density of 2.051 g/cm3 was obtained at a concrete mix composition corresponding to 25% replacement. The maximum water absorption percentage (5.86%) was observed at 35% plastic waste replacement. The studies demonstrate that the waste plastic material is considered to be a cost-effective, viable and sustainable way of reducing the environmental pollution.


The primary intent of this paper is to study replacement of coarse aggregate with RCA of M40 grade concrete in different proportions such as 0%,10%, 20%, 30% and 40% and also to collate the results of geo-polymer concrete made with recycled coarse aggregates(GPCRCA) with geo-polymer concrete of natural coarse aggregate(GPCNA) and controlled concrete of respective grade. Geo-polymer concrete (GPC) is observed to be more resistant towards sulphate attack, with both in (CA) and (RCA) to a replacement of 30%, when it is compared with the similar grade of controlled concrete(CC). The durability of the concrete cubes are analyzed by immersing in 5% concentration solutions for a time period of 15, 45,75 and 105 days, The change of weight and compressive strength towards resistance is evaluated . Results stipulated that Geo-polymer concrete is highly resistant to Sodium sulphate and Magnesium sulphate.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 616
Author(s):  
Wenbo Ma ◽  
Zenggang Zhao ◽  
Shuaicheng Guo ◽  
Yanbing Zhao ◽  
Zhiren Wu ◽  
...  

Currently the investigation on recycled cement concrete aggregate has been widely conducted, while the understanding of the recycled polymer concrete aggregate is still limited. This study aims to fill this knowledge gap through the experimental investigation on mechanical and durability performance. Specifically, the remolded polyurethane stabilized Pisha sandstone was collected as the recycled polymer concrete aggregate. The remolded Pisha sandstone was then applied to re-prepare the polyurethane-based composites. After that, the mechanical performance of the prepared composites was first examined with unconfined and triaxial compressive tests. The results indicated that the Pisha sandstone reduces the composite’s compressive strength. The reduction is caused by the remained polyurethane material on the surface of the remolded aggregate, which reduces its bond strength with the new polyurethane material. Aiming at this issue, this study applied the ethylene-vinyl acetate (EVA) to enhance the bond performance between the polyurethane and remolded sandstone. The test results indicated both the unconfined and triaxle compressive strength of the polyurethane composites were enhanced with the added EVA content. Furthermore, the durability performance of the EVA-modified composites were examined through freeze-thaw and wet-dry cycle tests. The test results indicated the EVA could enhance the polyurethane composites’ resistance to both wet-dry and freeze-thaw cycles. Overall, the modification with EVA can compensate for the strength loss of polyurethane composites because of the applied remolded aggregate and enhance its sustainability.


2021 ◽  
Vol 11 (9) ◽  
pp. 3866
Author(s):  
Jun-Ryeol Park ◽  
Hye-Jin Lee ◽  
Keun-Hyeok Yang ◽  
Jung-Keun Kook ◽  
Sanghee Kim

This study aims to predict the compressive strength of concrete using a machine-learning algorithm with linear regression analysis and to evaluate its accuracy. The open-source software library TensorFlow was used to develop the machine-learning algorithm. In the machine-earning algorithm, a total of seven variables were set: water, cement, fly ash, blast furnace slag, sand, coarse aggregate, and coarse aggregate size. A total of 4297 concrete mixtures with measured compressive strengths were employed to train and testing the machine-learning algorithm. Of these, 70% were used for training, and 30% were utilized for verification. For verification, the research was conducted by classifying the mixtures into three cases: the case where the machine-learning algorithm was trained using all the data (Case-1), the case where the machine-learning algorithm was trained while maintaining the same number of training dataset for each strength range (Case-2), and the case where the machine-learning algorithm was trained after making the subcase of each strength range (Case-3). The results indicated that the error percentages of Case-1 and Case-2 did not differ significantly. The error percentage of Case-3 was far smaller than those of Case-1 and Case-2. Therefore, it was concluded that the range of training dataset of the concrete compressive strength is as important as the amount of training dataset for accurately predicting the concrete compressive strength using the machine-learning algorithm.


Crystals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 556
Author(s):  
Muhammad Faisal Javed ◽  
Afaq Ahmad Durrani ◽  
Sardar Kashif Ur Rehman ◽  
Fahid Aslam ◽  
Hisham Alabduljabbar ◽  
...  

Numerous research studies have been conducted to improve the weak properties of recycled aggregate as a construction material over the last few decades. In two-stage concrete (TSC), coarse aggregates are placed in formwork, and then grout is injected with high pressure to fill up the voids between the coarse aggregates. In this experimental research, TSC was made with 100% recycled coarse aggregate (RCA). Ten percent and twenty percent bagasse ash was used as a fractional substitution of cement along with the RCA. Conventional concrete with 100% natural coarse aggregate (NCA) and 100% RCA was made to determine compressive strength only. Compressive strength reduction in the TSC was 14.36% when 100% RCA was used. Tensile strength in the TSC decreased when 100% RCA was used. The increase in compressive strength was 8.47% when 20% bagasse ash was used compared to the TSC mix that had 100% RCA. The compressive strength of the TSC at 250 °C was also determined to find the reduction in strength at high temperature. Moreover, the compressive and tensile strength of the TSC that had RCA was improved by the addition of bagasse ash.


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