Engineering Properties of Concrete with a Ternary Blend of Fly Ash, Wheat Straw Ash, and Maize Cob Ash

Author(s):  
Naraindas Bheel ◽  
Paul O. Awoyera ◽  
Oladimeji B. Olalusi

In recent years, recycled materials mostly available in abundant quantities in local agricultural fields are considered as potential constituent material for concrete production. Also, cement production emits many toxic gases in the atmosphere, which causes environmental pollution and greenhouse gases. Thus, recyc;ed materials, such as fly ash (FA), wheat straw ash (WSA), and maize corn ash (MCA) are condered as cementitious binders in concrete for sustainable development. This study aims to determine the engineering properties of concrete with a ternary blend of fly ash, wheat straw ash, and maize cob ash. A total of 73 concrete cubes, 42 reinforced concrete prisms and 42 concrete cylinders were cast to examine mechanical properties of concrete at 7, 28, and 56 curing days. At 28 days (maturity period), the experimental results showed an increase in compressive, tensile, and flexural strength by 12.28%, 9.33%, and 9.93%, respectively, at 9% substitution of ternary cementitious materials (TCM). However, the density of concrete was reduced by 9.92%, with an increase in the TCM content after 28 days. Moreover, the modulus of elasticity was improved by 14.23% with an increase in the content of TCM up to 18% after 28 days, and drying shrinkage of concrete was reduced with the introduction of TCM content after 50 days. However, the workability of fresh concrete decreased as the percentage of TCM increased. Results of this study proved that agricultural materials investgated could be good fit as binder in cementitious composites.

2021 ◽  
Vol 14 (1) ◽  
pp. 137
Author(s):  
Sylvia E. Kelechi ◽  
Musa Adamu ◽  
Abubakar Mohammed ◽  
Ifeyinwa I. Obianyo ◽  
Yasser E. Ibrahim ◽  
...  

Global warming and climate changes are the major environmental challenges globally. With CO2 emission being one of the main greenhouse gases emitted to the environment, and cement and concrete production amounting to about 10% of the global CO2 emission, there is a need for the construction industry to utilize an environmentally sustainable material as an alternative to cement. This study analyzed the cost, CO2 emission and strength properties of green self-compacting concrete (SCC) ternary blend containing fly ash, calcium carbide residue (CCR), and crumb rubber (CR) as a replacement material by volume of cement, cementitious material, and fine aggregate, respectively. Cement was replaced with fly ash at 0 and 40% by volume. CCR was used as a replacement at 5 and 10% by volume of cementitious materials, CR replaced fine aggregate in proportions of 10 and 20% by volume. The result indicated that the mix with 0% fly ash and 20% CR replacement of fine aggregate was the most expensive and had the highest CO2 emission. However, the mix with 10% CR, 40% fly ash, and 10% CCR had the lowest CO2 emission and was therefore the greenest SCC mix. The 28-day maximum compressive strength of 45 MPa was achieved in a mix with 0% CR, 0% fly ash, and 10% CCR, while the utmost 28-day splitting tensile strength of 4.1 MPa was achieved with a mix with 10% CR, 0% fly ash, and 5% CCR, and the highest flexural strength at 28 days was 6.7 MPa and was also obtained in a mix with 0% CR, 0% fly ash, and 5% CCR. In conclusion, a green SCC can be produced by substituting 40% cement with fly ash, 10% fine aggregate with CR, and 10% CCR as a replacement by volume of cementitious material, which is highly affordable and has an acceptable strength as recommended for conventional SCC.


2021 ◽  
Vol 13 (21) ◽  
pp. 12245
Author(s):  
Slobodan Šupić ◽  
Vesna Bulatović ◽  
Mirjana Malešev ◽  
Vlastimir Radonjanin ◽  
Ivan Lukić

Due to greenhouse gas emissions, the production of cement clinker is considered unsustainable and many attempts are being made to replace cement with alternative materials sourced from agriculture, industry and other urban practices, such as construction and demolition works. The aim of this paper is to analyze the effects of cement substitution by locally available waste materials in Serbia, such as fly ash (FA), blast furnace granulated slag (BFGS) and wheat straw ash (WSA), up to the 50% replacement volume rate in cement–lime mortars. As the effective application of supplementary cementitious materials (SCMs) in cement-based materials requires a comprehensive insight into their properties, a characterization of materials involving all relevant physical, chemical and mechanical tests is conducted. Ten different mortar mixed with ingredients of a volume ratio 1:2:4 (cementitious powder/lime/sand) were designed and their consistency, bulk density, capillary water absorption, flexural strength, compressive strength and thermal analysis (TGA/DTA) results were examined to determine the influence of the abovementioned SCMs on mortar properties. Research findings highlight the possibility of replacing cement with slag (50%), fly ash (30%) or wheat straw ash (30%) while maintaining its performance and improving the economic and environmental impacts of masonry mortar production.


2020 ◽  
Vol 5 (2) ◽  
pp. 14
Author(s):  
Matthew S. Sullivan ◽  
Mi G. Chorzepa ◽  
Stephan A. Durham

Ternary blends of cementitious materials are investigated. A cement replacement level of 45% is used for all ternary mixtures consisting of 15% metakaolin and 30% slag replacements. Three metakaolin and two blast furnace slag, referred to as ‘slag’ for short, products commercially available are used to compare performance in ternary blends. A mixture with a 45% fly ash replacement is included to serve as a benchmark for performance. The control mixture contains 422 kg of cement per cubic meter of concrete, and a water-to-cementitious material ratio of 0.43 is used for all mixtures with varying dosages of superplasticizer to retain workability. Mixtures are tested for mechanical properties, durability, and volumetric stability. Mechanical properties include compression, split-cylinder tension, modulus of rupture, and dynamic Young’s modulus. Durability measures are comprised of rapid chloride-ion penetrability, sulfate resistance, and alkali–silica reactivity. Finally, the measure of dimensional stability is assessed by conducting drying shrinkage and coefficient of thermal expansion tests. Results indicate that ternary mixtures including metakaolin perform similarly to the control with respect to mechanical strength. It is concluded that ternary blends perform significantly better than both control and fly ash benchmark in tests measuring durability. Furthermore, shrinkage is reduced while the coefficients of thermal expansion are slightly higher than control and the benchmark.


2020 ◽  
Vol 10 (10) ◽  
pp. 3511
Author(s):  
Abdul Qudoos ◽  
Ehsanullah Kakar ◽  
Atta ur Rehman ◽  
In Kyu Jeon ◽  
Hong Gi Kim

The worldwide production of cement is growing every year due to its increased use in the construction. Cement production is affiliated with an environmental concern as it contributes to the CO2 emissions. It is imperative to reduce the cement production by incorporating supplementary cementitious materials in the cement composites. In this research study, wheat straw ash (WSA) was used as an alternate of ordinary Portland cement. The ash was ground separately with a ball mill and a disintegrator mill as well as with a combination of both to enhance its pozzolanic efficiency. Mortar and paste specimens were made by substituting cement with WSA (20% by weight). Ash specimens were examined in terms of particle size distribution, X-ray diffraction, and X-ray fluorescence analyses. The performance of the ash specimens in cement composites was examined via compressive and flexural strengths, and ultrasonic pulse velocity (UPV) tests. Isothermal calorimetric, thermogravimetric analyses (TGA), mercury intrusion porosimetry (MIP), and scanning electron microscopy (SEM) were also employed on the specimens. The results revealed that the particle size of the wheat straw ash specimens significantly reduced and specific surface area enhanced when ground with a combination of both milling techniques. Cement composites made with this type of ash demonstrated improved mechanical and physical properties, accelerated hydration reaction at the early ages, reduce calcium hydroxide content at the later ages, and densified microstructure.


2020 ◽  
Vol 322 ◽  
pp. 01033
Author(s):  
An Cheng ◽  
Wei-Ting Lin ◽  
Sao-Jeng Chao ◽  
Hui-Mi Hsu

Conventional cementitious materials as tunnel supporting materials are utilised in the construction of the final repository for spent nuclear fuel. However, the use of cementitious material releases alkaline ions from pH12 to pH13 plumed into groundwater. Such a high pH is detrimental to the performance of the bentonite functioning, which may possibly enhance the dissolution and alteration of the fracture buffer and filling materials. Instead, low-pH cementitious materials are being developed for use in geological repositories. This study is aimed at evaluating the usability of low-pH cementitious materials containing 40% silica fume or composites blended with 20% silica fume and 40% fly ash. Engineering properties were analysed and verified through experimental research using the flow, compressive strength, pH measurement and hydraulic conductivity. Test results show that the replacement level with 40% of silica fume or 20% of silica fume and 40% of fly ash was suitable for the mixture of low-pH cementitious. Compared to the compressive strength and water permeability of ordinary cementitious, those of low-pH cementitious enhanced better engineered performances at the age of 91 days. The information is contributed us to establish the long-term durability and environmental requirements of disposal repositories in Taiwan.


Buildings ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 454
Author(s):  
Naraindas Bheel ◽  
T. Tafsirojjaman ◽  
Yue Liu ◽  
Paul Awoyera ◽  
Aneel Kumar ◽  
...  

The use of synthetic fiber and natural fiber for concrete production has been continuously investigated. Most of the materials have become popular for their higher flexibility, durability, and strength. However, the current study explores the engineering properties of cement concrete reinforced with nylon and jute fibers together. Varying proportions and lengths of nylon and jute fibers were utilized in the concrete mixture. Hence, the combined effects of nylon and jute fibers on workability, density, water absorption, compressive, tensile, flexural strength, and drying shrinkage of concrete were investigated. Results showed that concrete with 1% of nylon and jute fibers together by the volume fraction showed a maximum enhancement of the compressive strength, split tensile strength, and flexural strength by 11.71%, 14.10%, and 11.04%, respectively, compared to the control mix of concrete at 90 days. However, the water absorption of concrete increased with increasing nylon and jute fiber contents. The drying shrinkage of concrete decreased with the addition of nylon and jute fibers together after 90 days. Thus, the sparing application of both nylon and jute fiber as discussed in this study can be adopted for concrete production.


Molecules ◽  
2020 ◽  
Vol 25 (15) ◽  
pp. 3389
Author(s):  
William G. Valencia-Saavedra ◽  
Ruby Mejía de Gutiérrez

The environmental impacts related to Portland cement production in terms of energy consumption, the massive use of natural resources and CO2 emissions have led to the search for alternative cementitious materials. Among these materials, alkali-activated cements based on fly ash (FA) have been considered for concrete production with greater sustainability. In the present article, the chemical durability properties (resistance to sulphates, chloride permeability, and resistance to carbonation) of a hybrid alkali-activated concrete based on fly ash–ordinary Portland cement (FA/OPC) with proportions of 80%/20% were evaluated. It is noted that the FA was a low-quality pozzolan with a high unburned carbon content (20.67%). The results indicated that FA/OPC concrete had good durability with respect to the OPC concrete, with 95% less expansion in the presence of sodium sulphate and a 2% strength loss at 1100 days, compared with the 56% strength loss of the OPC concrete. In addition, FA/OPC showed lower chloride permeability. On the contrary, the FA/OPC was more susceptible to carbonation. However, the residual compressive strength was 23 MPa at 360 days of CO2 exposure. Based on the results, FA/OPC, using this type of FA, can be used as a replacement for OPC in the presence of these aggressive agents in the service environment.


Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1112 ◽  
Author(s):  
Suvash Chandra Paul ◽  
Peter Mbewe ◽  
Sih Kong ◽  
Branko Šavija

Concrete production utilizes cement as its major ingredient. Cement production is an important consumer of natural resources and energy. Furthermore, the cement industry is a significant CO2 producer. To reduce the environmental impact of concrete production, supplementary cementitious materials such as fly ash, blast furnace slag, and silica fume are commonly used as (partial) cement replacement materials. However, these materials are industrial by-products and their availability is expected to decrease in the future due to, e.g., closing of coal power plants. In addition, these materials are not available everywhere, for example, in developing countries. In these countries, industrial and agricultural wastes with pozzolanic behavior offer opportunities for use in concrete production. This paper summarizes the engineering properties of concrete produced using widespread agricultural wastes such as palm oil fuel ash, rice husk ash, sugarcane bagasse ash, and bamboo leaf ash. Research on cement replacement containing agricultural wastes has shown that there is great potential for their utilization as partial replacement for cement and aggregates in concrete production. When properly designed, concretes containing these wastes have similar or slightly better mechanical and durability properties compared to ordinary Portland cement (OPC) concrete. Thus, successful use of these wastes in concrete offers novel sustainable materials and contributes to greener construction as it reduces the amount of waste, while also minimizing the use of virgin raw materials for cement production. This paper will help the concrete industry choose relevant waste products and their optimum content for concrete production. Furthermore, this study identifies research gaps which may help researchers in further studying concrete based on agricultural waste materials.


2021 ◽  
Vol 6 (3) ◽  
pp. 53-57
Author(s):  
Felix A. Oginni ◽  
Samuel N. John

A study of the technology of foamed concrete production is carried out. The engineering properties and applications of this type of concrete are presented for varying densities so as to effectively tap the advantages of its use for specific purposes. The properties considered are the 7-day compressive strength, thermal conductivity, modulus of elasticity and drying shrinkage. A study of the behaviours of foamed concrete at varying dry densities for the different characteristics was undertaken. Results indicate that as the dry density increases, the engineering properties increase though at different rates for the 7-day Compressive strength, Thermal conductivity, and Modulus of elasticity. The drying shrinkage decreases as the dry density increases. A comparative study of the 7-day Compressive strength and Modulus of elasticity show that they both follow the same trend over the varying dry density except at a dry density of 1200 kg/m3. A comparative study of the thermal conductivity and the percent drying shrinkage indicate that the thermal conductivity is inversely proportional to the percent drying shrinkage. Economics and other considerations together with its multipurpose applications of foamed concrete can open up business opportunities in Africa and sustainability. This can also help in providing needed funds for infrastructural development.


Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3322
Author(s):  
Mugineysh Murali ◽  
Bashar S. Mohammed ◽  
Isyaka Abdulkadir ◽  
M. S. Liew ◽  
Wesam Salah Alaloul

Waste tire and fly ash (FA) are two waste materials whose disposal and rapid rate of accumulation are among the pressing sources of concern and threat to the environment. Although much research exists on the use of these materials in cementitious composites, very little literature is available on the effectiveness of combining them in high volumes for concrete production. This work aimed to utilize crumb rubber (CR) from waste tires as a partial replacement of fine aggregate at 15%, 22.25%, and 30% by volume, and high-volume fly ash (HVFA) replacement of cement at 50%, 60%, and 70% (by weight of cementitious materials) to produce high-volume fly ash–crumb rubber concrete (HVFA–CRC). Using the central composite design (CCD) option of the response surface methodology (RSM), 13 mixes were produced with different combinations and levels of the CR and FA (the input factors) on which the responses of interest (compressive, flexural, and tensile strengths) were experimentally investigated. Furthermore, the composite influence of CR and HVFA on the workability of the concrete was assessed using the slump test. The results showed a decline in the mechanical properties with increasing replacement levels of the CR and HVFA. However, up to 22.25% and 60% of CR and HVFA replacements, respectively, produced a structural HVFA–CRC with a compressive strength of more than 20 MPa at 28 days. Response predictive models were developed and validated using ANOVA at a 95% confidence level. The models had high R2 values ranging from 95.26 to 97.74%. Multi-objective optimization was performed and validated with less than 5% error between the predicted and experimental responses.


Sign in / Sign up

Export Citation Format

Share Document