Characterization of Hybrid Joining Techniques for FRP/Steel-Structures under Combined Mechanical and Thermal Loading

2017 ◽  
Vol 742 ◽  
pp. 358-365
Author(s):  
Marvin Hoepfner ◽  
Torben Becker ◽  
Daniel Huelsbusch ◽  
Frank Walther

In order to optimize the design of vibrating screening machines and realize significant weight reductions, the use of hybrid structures is gaining importance. In this context, the joining of FRP and steel and their interactions due to different material properties were investigated. Therefore, quasi-static tests with combined mechanical and thermal loads were carried out. To realize the simultaneous application of physical measurement techniques, e.g. optical and acoustic measurements, and thermal loads, short-wave infrared emitter technique was used instead of thermal chambers. Thus, the mechanical characteristics and acoustic emissions could be determined and assessed. The results show different structural mechanisms of hybrid joining at room and elevated temperatures. The characteristics of failure modes, shear stresses, strains and acoustic emissions could be correlated to determine the damage developments and mechanisms.

Author(s):  
Shunji Kataoka ◽  
Takuya Sato

Creep-fatigue damage is one of the dominant failure modes for pressure vessels and piping used at elevated temperatures. In the design of these components the inelastic behavior should be estimated accurately. An inelastic finite element analysis is sometimes employed to predict the creep behavior. However, this analysis needs complicated procedures and many data that depend on the material. Therefore the design is often based on a simplified inelastic analysis based on the elastic analysis result, as described in current design codes. A new, simplified method, named, Stress Redistribution Locus (SRL) method, was proposed in order to simplify the analysis procedure and obtain reasonable results. This method utilizes a unique estimation curve in a normalized stress-strain diagram which can be drawn regardless of the magnitude of thermal loading and constitutive equations of the materials. However, the mechanism of SRL has not been fully investigated. This paper presents results of the parametric inelastic finite element analyses performed in order to investigate the mechanism of SRL around a structural discontinuity, like a shell-skirt intersection, subjected to combined secondary bending stress and peak stress. This investigation showed that SRL comprises a redistribution of the peak and secondary stress components and that although these two components exhibit independent redistribution behavior, they are related to each other.


Author(s):  
Huiyong Ban ◽  
Risheng Bai ◽  
Kwok-Fai Chung ◽  
Yin Bai

Mechanical properties of stainless-clad (SC) steel plates at elevated temperatures are key parameters for fire resistant design and numerical simulation analysis of SC steel structures. Compared with pure stainless steel and pure ordinary steel, SC steel not only combines advantages of the two component metals, but may also balance the performance and cost; however, it behaves quite differently in terms of material properties. In order to quantify this performance, tension coupon tests at room as well as elevated temperatures are conducted on the SC steel plate. Based on the test results, failure modes of the tension coupons are analysed, and full-range stress-strain curves are obtained; material properties are accordingly determined and described herein, and analyses are performed on several properties including yield strength, ultimate tensile stress, elastic modulus and elongation after fracture. It is found that with an increase of the temperature, both the elastic modulus and strengths are reduced remarkably. For determining these material properties quantitatively and developing robust constitutive models of the SC steel at elevated temperatures, more test data are needed, and the incorporation of the  effects of the clad ratio on the material properties at both room and elevated temperatures is also necessary. The present research outcomes may provide valuable reference for fire design and calculations of the SC steel.


Author(s):  
Yu Zhou ◽  
Chen Xuedong ◽  
Fan Zhichao ◽  
Jie Dong

Creep failure is one of the most important failure modes in the design of hydroprocessing reactors at elevated temperatures, and the accurate prediction of the creep behavior in structural discontinuities is a critical issue for component design. A physically-based continnum damage mechanics (CDM) model was adopted to describe all three creep stages of 2.25Cr-1Mo-0.25V ferritic steel widely used in manufacturing modern hydroprocessing reactors. The material constants in the damage constitutive equations were identified using an efficient optimization scheme based on genetic algorithm (GA). The user-defined subroutine implementing the CDM model was developed using user programmable features (UPFs) in ANSYS. Three-dimensional finite element analysis of the hydroprocessing reactor was conducted to determine the critical regions, and the studies on the stress redistribution and the prediction of damage evolution in these regions during creep were carried out. The results show that FE modelling based on CDM theory can provide a good tool for creep design of complex engineering components.


1988 ◽  
Vol 120 ◽  
Author(s):  
L. Christodoulou ◽  
P. A. Parrish ◽  
C. R. Crowe

AbstractThe advantages of reinforcing metals with ceramic particles to produce metal matrix composites are well known. The behavior of discontinuously reinforced intermetallic compounds, however, has not been extensively studied. Martin Marietta Laboratories has produced a new generation of discontinuously reinforced titanium aluminide composites using a proprietary casting process known as XD™ technology. These new materials possess enhanced properties at room and elevated temperatures and may be cast, extruded, or forged. The effects of matrix composition, reinforcing phase, and thermal mechanical processing on properties have been studied using optical and various electron microscopy and mechanical and physical property measurement techniques to characterize the alloys. To date, most work has been done on a two-phased lamellar Ti-45 a/o Al alloy reinforced with TiB2 ceramic having an equiaxed morphology. Data on temperature dependence of the dynamic Young's modulus, coefficient of thermal expansion, deformation and fracture behavior, and microstructure are presented.


2015 ◽  
Vol 9 (1) ◽  
pp. 62-68 ◽  
Author(s):  
John C Westerdale ◽  
Ronald Adrian ◽  
Kyle Squires ◽  
Hari Chaliki ◽  
Marek Belohlavek

We studied left ventricular flow patterns for a range of rotational orientations of a bileaflet mechanical heart valve (MHV) implanted in the mitral position of an elastic model of a beating left ventricle (LV). The valve was rotated through 3 angular positions (0, 45, and 90 degrees) about the LV long axis. Ultrasound scans of the elastic LV were obtained in four apical 2-dimensional (2D) imaging projections, each with 45 degrees of separation. Particle imaging velocimetry was performed during the diastolic period to quantify the in-plane velocity field obtained by computer tracking of diluted microbubbles in the acquired ultrasound projections. The resulting velocity field, vorticity, and shear stresses were statistically significantly altered by angular positioning of the mechanical valve, although the results did not show any specific trend with the valve angular position and were highly dependent on the orientation of the imaging plane with respect to the valve. We conclude that bileaflet MHV orientation influences hemodynamics of LV filling. However, determination of ‘optimal’ valve orientation cannot be made without measurement techniques that account for the highly 3-dimensional (3D) intraventricular flow.


2006 ◽  
Vol 324-325 ◽  
pp. 995-998
Author(s):  
Cheol Woo Park ◽  
Jong Sung Sim

Even though the application of fiber reinforced polymer (FRP) as a concrete reinforcement becomes more common with various advantages, one of the inherent shortcomings may include its brittleness and on-site fabrication and handling. Therefore, the shape of FRP products has been limited only to a straight bar or sheet type. This study suggests a new technique to use glass fiber reinforced polymer (GFRP) bars for the shear reinforcement in concrete beams, and investigates its applicability. The developed GFRP stirrup was used in the concrete instead of ordinary steel stirrups. The experimental program herein evaluates the effectiveness of the GFRP stirrups with respect to different shear reinforcing ratios under three different shear span-to-depth testing schemes. At the same shear reinforcing ratio, the ultimate loads of the beams were similar regardless the shear reinforcing materials. Once a major crack occurs in concrete, however, the failure modes seemed to be relatively brittle with GFRP stirrups. From the measured strains on the surface of concrete, the shear stresses sustained by the stirrups were calculated and the efficiency of the GFRP stirrups was shown to be 91% to 106% depending on the shear span-to-depth ratio.


2021 ◽  
pp. 1-13
Author(s):  
Martin Bitter ◽  
Stephan Stotz ◽  
Reinhard Niehuis

Abstract This paper presents the simultaneous application of fastresponse pressure transducers and unsteady pressure-sensitive paint (unsteady PSP) for the precise determination of pressure amplitudes and phases up to 3,000 Hz. These experiments have been carried out on a low-pressure turbine blade cascade under engine-relevant conditions (Re, Ma, Tu) in the High-Speed Cascade Wind Tunnel. Periodic blade/vane interactions were simulated at the inlet to the cascade using a wake generator operating at a constant perturbation frequency of 500 Hz. The main goal of this paper is the detailed comparison of amplitude and phase distributions between both flow sensing techniques at least up to the second harmonic of the wake generator's fundamental perturbation frequency (i.e. 1,000 Hz). Therefore, a careful assessment of the key drivers for relative deviations between measurement results as well as a detailed discussion of the data processing is presented for both measurement techniques. This discussion outlines the mandatory steps which were essential to achieve the quality as presented down to pressure amplitudes of several pascal even under challenging experimental conditions. Apart from the remarkable consistency of the results, this paper reveals the potential of (unsteady) PSP as a future key flow sensing technique in turbomachinery research, especially for cascade testing. The results demonstrate that PSP was able to successfully sense pressure dynamics with very low fluctuation amplitudes down to 8 Pa.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Sachin Vijaya Kumar ◽  
N. Suresh

PurposeThe Reinforced Concrete(RC) elements are known to perform well during exposure to elevated temperatures. Hence, RC elements are widely used to resist the extreme heat developing from accidental fires and other industrial processes. In both of the scenarios, the RC element is exposed to elevated temperatures. However, the primary differences between the fire and processed temperatures are the rate of temperature increase, mode of exposure and exposure durations. In order to determine the effect of two heating modalities, RC beams were exposed to processed temperatures with slow heating rates and fire with fast heating rates.Design/methodology/approachIn the present study, RC beam specimens were exposed to 200 °C, to 800 °C temperature at 200 °C intervals for 2 h' duration by adopting two heating modes; Fire and processed temperatures. An electrical furnace with low-temperature increment and a fire furnace with standard time-temperature increment is adapted to expose the RC elements to elevated temperatures.FindingsIt is observed from test results that, the reduction in load-carrying capacity, first crack load, and thermal crack widths of RC beams exposed to 200 °C, and 600 °C temperature at fire is significantly high from the RC beams exposed to the processed temperature having the same maximum temperature. As the exposure temperature increases to 800 °C, the performance of RC beams at all heating modes becomes approximately equal.Originality/valueIn this work, residual performance, and failure modes of RC beams exposed to elevated temperatures were achieved through two different heating modes are presented.


2017 ◽  
Vol 48 (2) ◽  
pp. 79-86
Author(s):  
Imola Kristóf ◽  
Zsanett Novák ◽  
Dezső Hegyi

The moment resistance of beam-to-column connections is frequently utilised in steel structures. Eurocode 3 suggests the component method to analyse such connections, and it implements the equivalent T-stub method to determine the resistance of the end plate of the beam. The latter method requires tedious and concentrated work. A simplified method is suggested to reduce the number of calculations and enable the designer to focus on construction aspects in the pre-design phase, or in education.The resistance of the T-stub covers three possible failure modes: the yield of the plate, the failure of the of the bolt and simultaneous yield. The yield of the plate and simultaneous yield depend on numerous parameters, and they are verified by multiple equations. The failure of the bolts are more easily checked.In the present paper, requirements for geometric ratios are defined for the widely used steel sections to assure failure of the bolts at a lower level of the load than the yield of the plate. These parameters facilitate the simple calculation of the resistance of the bolts instead of the tedious work needed for the end plate resistance.The paper presents a proper explanation for the design rules and the effect of the geometric parameters on the resistance of the end plate. Geometric parameters are suggested for the widely used hot rolled and typical welded beam sections. All the parameters fulfil the requirements of the equivalent T-stub method of Eurocode 3.


2020 ◽  
Vol 5 (6) ◽  
pp. 50 ◽  
Author(s):  
Pasakorn Sengsri ◽  
Chayut Ngamkhanong ◽  
Andre Luis Oliveira de Melo ◽  
Mayorkinos Papaelias ◽  
Sakdirat Kaewunruen

To a certain degree, composite railway sleepers and bearers have been recently employed as a replacement for conventional timber sleepers. Importantly, attributed to the rise in traffic demand, structural health monitoring of track structural members is essential to improve the maintenance regime and reduce risks imposed by any structural damage. A potential modern technique for detecting damage in railway components by using energy waves is called acoustic emission (AE). This technique has been widely used for concrete structures in other engineering applications, but the application for composites is relatively limited. Recently, fiber-reinforced foamed urethane (FFU) composites have been utilized as railway sleepers and bearers for applications in the railway industry. Neither does a design standard exist, nor have the inspection and monitoring criteria been properly established. In this study, three-point bending tests were performed together with using the AE method to detect crack growth in FFU composite beams. The ultimate state behaviors are considered to obtain the failure modes. This paper is thus the world’s first to focus on damage detection approaches for FFU composite beams using AE technology, additionally identifying the load-deflection curves of the beams. According to the experimental results, it is apparent that the failure modes of FFU composite beams are likely to be in brittle modes. Through finite element method, the results were in good agreement with less than 0.14% discrepancy between the experimental and numerical data. The attractive insights into an alternative technique for damage assessment of the composite components will help railway engineers to establish structural monitoring guidelines for railway composite sleepers and bearers.


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