Field Synergy Analysis for Inclusion Removal in the Continuous Casting Tundish

2011 ◽  
Vol 704-705 ◽  
pp. 16-22
Author(s):  
Mei Jie Zhang ◽  
Xiao Long Lin ◽  
Hua Zhi Gu ◽  
Hong Xi Zhu ◽  
Cheng Ji Deng ◽  
...  

The field synergy principle has been successfully used for optimization design of heat transfer exchanger. In this subject, the field synergy between the molten steel flow field and the inclusion concentration distribution is analyzed based on the mass transfer equations and removal mechanisms of inclusions. Then, inclusions removals of different particle sizes are numerically calculated for a two-strand tundish. The results show the large particle size inclusions are removed mainly by Stokes floatation and the removal efficiency has no obvious relationship on flow field. The small size inclusions removal efficiency is influenced by the synergy between the velocity vectors and the inclusion concentration gradients. So, changing the flow field mainly promotes the removal efficiency of small size inclusions. For the selected two-strand tundish, flow controls should be set for removing those inclusions which particle sizes are less than 100μm,. When the inclusion particle size is less than 10μm, the overall maximum removal efficiency is no more than 25%. So some new metallurgy techniques should be developed to improve the removal efficiency of small size inclusions. Keywords: Continuous tundish; Inclusion removal; Field synergy

2005 ◽  
Vol 51 (9) ◽  
pp. 315-322 ◽  
Author(s):  
R. Stott ◽  
C.C. Tanner

The effect of biofilm on the attenuation of pathogen-sized particles from wastewater was compared for biofilms cultivated in a surface flow constructed wetland (SFW) and maturation pond (MP) The fate of fluorescently labelled microspheres (FLM) as surrogates for viruses (0.1 μm), bacteria (1 μm) and parasitic protozoa (4.5 μm dia) was investigated in microcosms in the presence or absence of biofilms. Rates of FLM removal from suspension were higher in the presence of biofilms for all particle sizes (kd 0.02–0.11 h−1) in MP and SFW microcosms with removal efficiency related to particle size and biofilm thickness and structure. Greater removal of 0.1 μm (79–81%), 1 μm FLM (92–96%) and 4.5 μm FLM (up to 98%) from suspension were found for microcosms containing thicker (autotrophic) biofilms grown in the MP or open water zone of the SFW. Lower removal of 43% (0.1 μm), 59% (1 μm) and 84% (4.5 μm) occurred in microcosms containing thinner heterotrophic biofilms from SFW vegetated zones. Providing surfaces for attachment of photosynthetic biofilms offers potential to enhance pathogen removal in open water systems. In vegetated systems, linkage to more oxic openwater zones may allow thicker and ‘stickier’ epiphytic biofilms to develop, improving pathogen interception and removal.


TAPPI Journal ◽  
2015 ◽  
Vol 14 (9) ◽  
pp. 565-576 ◽  
Author(s):  
YUCHENG PENG ◽  
DOUGLAS J. GARDNER

Understanding the surface properties of cellulose materials is important for proper commercial applications. The effect of particle size, particle morphology, and hydroxyl number on the surface energy of three microcrystalline cellulose (MCC) preparations and one nanofibrillated cellulose (NFC) preparation were investigated using inverse gas chromatography at column temperatures ranging from 30ºC to 60ºC. The mean particle sizes for the three MCC samples and the NFC sample were 120.1, 62.3, 13.9, and 9.3 μm. The corresponding dispersion components of surface energy at 30°C were 55.7 ± 0.1, 59.7 ± 1.3, 71.7 ± 1.0, and 57.4 ± 0.3 mJ/m2. MCC samples are agglomerates of small individual cellulose particles. The different particle sizes and morphologies of the three MCC samples resulted in various hydroxyl numbers, which in turn affected their dispersion component of surface energy. Cellulose samples exhibiting a higher hydroxyl number have a higher dispersion component of surface energy. The dispersion component of surface energy of all the cellulose samples decreased linearly with increasing temperature. MCC samples with larger agglomerates had a lower temperature coefficient of dispersion component of surface energy.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
E. S. Prasedya ◽  
A. Frediansyah ◽  
N. W. R. Martyasari ◽  
B. K. Ilhami ◽  
A. S. Abidin ◽  
...  

AbstractSample particle size is an important parameter in the solid–liquid extraction system of natural products for obtaining their bioactive compounds. This study evaluates the effect of sample particle size on the phytochemical composition and antioxidant activity of brown macroalgae Sargassum cristaefolium. The crude ethanol extract was extracted from dried powders of S.cristeafolium with various particle sizes (> 4000 µm, > 250 µm, > 125 µm, > 45 µm, and < 45 µm). The ethanolic extracts of S.cristaefolium were analysed for Total Phenolic Content (TPC), Total Flavonoid Content (TFC), phenolic compound concentration and antioxidant activities. The extract yield and phytochemical composition were more abundant in smaller particle sizes. Furthermore, the TPC (14.19 ± 2.08 mg GAE/g extract to 43.27 ± 2.56 mg GAE/g extract) and TFC (9.6 ± 1.8 mg QE/g extract to 70.27 ± 3.59 mg QE/g extract) values also significantly increased as particle sizes decreased. In addition, phenolic compounds epicatechin (EC), epicatechin gallate (ECG), epigallocatechin (EGC), and Epigallocatechin gallate (EGCG) concentration were frequently increased in samples of smaller particle sizes based on two-way ANOVA and Tukey’s multiple comparison analysis. These results correlate with the significantly stronger antioxidant activity in samples with smaller particle sizes. The smallest particle size (< 45 µm) demonstrated the strongest antioxidant activity based on DPPH, ABTS, hydroxyl assay and FRAP. In addition, ramp function graph evaluates the desired particle size for maximum phytochemical composition and antioxidant activity is 44 µm. In conclusion, current results show the importance of particle size reduction of macroalgae samples to increase the effectivity of its biological activity.


Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2303
Author(s):  
Congyu Zhong ◽  
Liwen Cao ◽  
Jishi Geng ◽  
Zhihao Jiang ◽  
Shuai Zhang

Because of its weak cementation and abundant pores and cracks, it is difficult to obtain suitable samples of tectonic coal to test its mechanical properties. Therefore, the research and development of coalbed methane drilling and mining technology are restricted. In this study, tectonic coal samples are remodeled with different particle sizes to test the mechanical parameters and loading resistivity. The research results show that the particle size and gradation of tectonic coal significantly impact its uniaxial compressive strength and elastic modulus and affect changes in resistivity. As the converted particle size increases, the uniaxial compressive strength and elastic modulus decrease first and then tend to remain unchanged. The strength of the single-particle gradation coal sample decreases from 0.867 to 0.433 MPa and the elastic modulus decreases from 59.28 to 41.63 MPa with increasing particle size. The change in resistivity of the coal sample increases with increasing particle size, and the degree of resistivity variation decreases during the coal sample failure stage. In composite-particle gradation, the proportion of fine particles in the tectonic coal sample increases from 33% to 80%. Its strength and elastic modulus increase from 0.996 to 1.31 MPa and 83.96 to 125.4 MPa, respectively, and the resistivity change degree decreases. The proportion of medium particles or coarse particles increases, and the sample strength, elastic modulus, and resistivity changes all decrease.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Li Shen ◽  
Qiang Zeng

AbstractIn the present paper, with using diverse methods (including the SEM, the XRD, the TPO, the FTIR, and the TGA) , the authors analysed samples of the major coal seam in Dahuangshan Mining area with different particle sizes and with different heated temperatures (from 50 to 800 °C at regular intervals of 50 °C). The results from SEM and XRD showed that high temperature and high number of pores, fissures, and hierarchical structures in the coal samples could facilitate oxidation reactions and spontaneous combustion. A higher degree of graphitization and much greater number of aromatic microcrystalline structures facilitated spontaneous combustion. The results from TPO showed that the oxygen consumption rate of the coal samples increased exponentially with increasing temperature. The generation rates of different gases indicated that temperatures of 90 °C or 130 °C could accelerate coal oxidation. With increasing temperature, the coal oxidation rate increased, and the release of gaseous products was accelerated. The FTIR results showed that the amount of hydroxide radicals and oxygen-containing functional groups increased with the decline in particle size, indicating that a smaller particle size may facilitate the oxidation reaction and spontaneous combustion of coal. The absorbance and the functional group areas at different particle sizes were consistent with those of the heated coal samples, which decreased as the temperature rose. The results from TGA showed that the characteristic temperature T3 declined with decreasing particle size. After the sample with 0.15–0.18 mm particle size was heated, its carbon content decreased, and its mineral content increased, inhibiting coal oxidation. This result also shows that the activation energy of the heated samples tended to increase at the stage of high-temperature combustion with increasing heating temperature.


Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1417
Author(s):  
Min Zhuang ◽  
Wen Shi ◽  
Hui Wang ◽  
Liqiang Cui ◽  
Guixiang Quan ◽  
...  

The reactivity of nanoscale zero-valent iron is limited by surface passivation and particle agglomeration. Here, Ni/Fe bimetallic nanoparticles embedded into graphitized carbon (NiFe@GC) were prepared from Ni/Fe bimetallic complex through a carbothermal reduction treatment. The Ni/Fe nanoparticles were uniformly distributed in the GC matrix with controllable particle sizes, and NiFe@GC exhibited a larger specific surface area than unsupported nanoscale zero-valent iron/nickel (FeNi NPs). The XRD results revealed that Ni/Fe bimetallic nanoparticles embedded into graphitized carbon were protected from oxidization. The NiFe@GC performed excellently in 2,4,6-trichlorophenol (TCP) removal from an aqueous solution. The removal efficiency of TCP for NiFe@GC-50 was more than twice that of FeNi nanoparticles, and the removal efficiency of TCP increased from 78.5% to 94.1% when the Ni/Fe molar ratio increased from 0 to 50%. The removal efficiency of TCP by NiFe@GC-50 can maintain 76.8% after 10 days of aging, much higher than that of FeNi NPs (29.6%). The higher performance of NiFe@GC should be ascribed to the significant synergistic effect of the combination of NiFe bimetallic nanoparticles and GC. In the presence of Ni, atomic H* generated by zero-valent iron corrosion can accelerate TCP removal. The GC coated on the surface of Ni/Fe bimetallic nanoparticles can protect them from oxidation and deactivation.


2015 ◽  
Vol 659 ◽  
pp. 394-398 ◽  
Author(s):  
Nutthaphon Liawthanyarat ◽  
Sarawut Rimdusit

Polybenzoxazine nanocomposites filled with three different sizes of silica nanoparticles are investigated for their mechanical and thermal properties. In this research, silica nanoparticles with primary particle sizes of 7, 14 and 40 nm were incorporated in polybenzoxazine matrix at a fixed content of 3% by weight. From the experimental results, the storage modulus of the polybenzoxazine nanocomposite was found to systematically increase with decreasing the particle sizes of nanosilica suggesting better reinforcement of the smaller particles. Glass transition temperature was found to slightly increase with the addition of the silica nanoparticles. The uniformity of the composite samples were also evaluated by thermogravimetric analysis to show good dispersion of the silica nanoparticles in the composite samples as a result of high processability of the benzoxazine resin used i.e. low A-stage viscosity with good wetting behaviors. Degradation temperature at 5% weight loss (Td,5) of polybenzoxazine nanocomposites filled with different particle sizes of silica nanoparticles was found to increase from the value of 325 °C of the neat polybenzoxazine to the maximum value of about 340 °C with an addition of the nanosilica of the smallest particle size used. Finally, the smaller nanosilica particle size was also found to show more pronounced effect on Td,5enhancement of the composite samples as a result of greater barrier effect from larger surface area of the smaller particles.


2013 ◽  
Vol 60 (1) ◽  
Author(s):  
Mohd Azizi Che Yunus ◽  
Manzurudin Hasan ◽  
Norasikin Othman ◽  
Siti Hamidah Mohd-Setapar ◽  
Liza Md.-Salleh ◽  
...  

Kajian ini bertujuan untuk mengkaji kesan saiz zarah ke atas pengekstrakan sebatian catechin daripada biji Areca catechu L. dengan menggunakan Pengekstrakan Pelarut Terpecut (PPT). Saiz zarah biji Areca catechu dipelbagaikan dari 75 μm sehingga 500 μm. Pengekstrakan telah dijalankan padaparameter tetap iaitu suhu (140oC), tekanan (1500 psi), masa (10 minit), isipadu semburan (60%) dan satu kitaran pengekstrakan, masing-masing. Hasil minyak peratusan yang lebih tinggi adalah 300 mg minyak / gram sampel (30.00% pati minyak) ditemui pada 125 μm. Walaubagaimanapun, kandungan catechin dalam pati minyak hanya 0.0375 mg catechin / gram sampel. Saiz zarah yang terbaik dalam julat uji kaji ini telah dikenal pasti pada 500 μm yang memberikan kandungan catechin yang tinggi iaitu 0.0515 mg catechin / gram sampel dari 247.5 mg minyak / gram sampel (24.75% pati minyak). Kata kunci: Saiz zarah; catechin; LC-MS-TOF; pengekstrakan pelarut terpecut The purpose of this work is to investigate the effects of particle size on the extraction of catechincompound from Areca catechu L. seeds by using Accelerated Solvent Extraction (ASE). The particle sizes of Areca catechu L. seeds are varied from 75 µm until 500 µm. The extraction is conducted at fixed parameters which are temperature (140oC), pressure (1500 psi), extraction time (10 minutes), flush volume (60%) and the static cycle is done for 1 extraction cycle respectively. Higher percentage oil yield of 300mg oil/gram of sample (30.00% oil yield) is found at 125 µm. However, the amount of catechin in oil yields is only 0.0375 mg of catechin/gram of sample. The best of particle size within the experimental range has been identified at 500 µm which gives a high content of catechin with 0.0515 mg Catechin/gram of sample from 247.5 mg oil/gram of sample (24.75% oil yield). Keywords: Particle size; catechin; LC-MS-TOF; accelerated solvent extraction


2015 ◽  
Vol 2015 ◽  
pp. 1-14 ◽  
Author(s):  
Can Wang ◽  
Youyuan Wang ◽  
Peng Fan ◽  
Ruijin Liao

This paper prepares polyethylene/silica nanocomposites with concentrations of 3 wt% and 5 wt% by using silicon dioxide (SiO2) nanopowder (nanosilica) with particle sizes of 15 and 50 nm. Samples whose elongations are 3%, 6%, and 10% are prepared. Pulsed electroacoustic technique is applied to evaluate the space charge distribution in samples. Test results show that homocharge near electrodes is generated in the polyethylene/silica nanocomposites. Nanocomposites with a nanoparticle concentration of 3 wt% and particle size of 15 nm suppress the accumulation of space charge effectively. The amount of space charge in the samples increases with the increase in elongation. At an elongation of 10%, packet-like space charge is generated in polyethylene/silica nanocomposites with the concentration of 5 wt% and particle sizes of 15 and 50 nm. The packet-like space charge in nanocomposites whose particle size is 50 nm is more obvious than that in nanocomposites whose particle size is 15 nm. The experiment results are explained by applying interface characteristics, dipole model, and induced dipole model.


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